A visual-based blueberry appearance detection device

CN224724525UActive Publication Date: 2026-09-08QINGDAO HAIZHICHEN IND EQUIP
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Patent Information

Application Number
CN202521508192.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-18
Publication Date
2026-09-08
Estimated Expiration
2035-07-18

AI Technical Summary

Technical Problem

传统的蓝莓外观检测在对蓝莓进行传送中,因蓝莓的小颗粒特性会存在堆叠问题,尤其是从外部导入传送机构的初始端,而蓝莓的堆叠会导致下方的蓝莓无法被外观检测设备进行识别,进而导致一些不合格的蓝莓因未检测被导入合格品区域,水果的腐烂还可能对其他一同盛装的健康水果产生负面影响

Benefits of technology

1、通过增加外观检测组件及挑选组件,蓝莓导入传送带一上方进行传送,并在经过翻转座时进行翻动导入传送带一上方,进一步对蓝莓进行平铺防止堆叠,在传送带一及传送带二上方传送中经振动电机进行轻微振动辅助蓝莓平铺,经初次检测架及二次检测架中设置的视觉检测设备实现二次外观检测,并经挑选组件对不合格品挑出完成检测筛选,从而能够提高蓝莓外观检测效果。

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Abstract

The utility model provides a kind of based on vision's blueberry appearance detection device, comprising: appearance detection component, appearance detection component includes conveying frame one, conveyer belt one, conveying frame two, conveyer belt two and is used for visual appearance detection visual detection equipment, compared with prior art, the utility model has the beneficial effects as follows: by increasing appearance detection component and selection component, blueberry is introduced conveyer belt one top to carry on transmission, and when passing through turnover seat, it is flipped and introduced conveyer belt one top, further to blueberry is laid flat to prevent stacking, realizes secondary appearance detection by the visual detection equipment that is arranged in primary detection frame and secondary detection frame, and by selection component, unqualified product is selected out to complete detection screening, can improve blueberry appearance detection effect, by increasing appearance detection component, small branch that blueberry is carried in transmission is fallen by perforating, after being collected by receiving hopper, concentrated export collection, can assist waste screening.
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Description

Technical Field

[0001] This utility model belongs to the field of blueberry appearance inspection technology, and specifically relates to a vision-based blueberry appearance inspection device. Background Technology

[0002] Blueberries are a nutritious and uniquely flavorful berry, botanically belonging to the genus Vaccinium in the Ericaceae family. Their fruit is typically blue or purplish-black, covered with a white bloom, and widely enjoyed. Blueberry appearance inspection is a crucial step in ensuring blueberry quality, grading, and market value. It primarily involves observing the fruit's external shape, color, and integrity to determine if it meets commercial standards or has defects. Traditional blueberry appearance inspection methods suffer from stacking issues during transport, especially at the initial stage of the conveyor system when blueberries are introduced from the outside. This stacking prevents the bottom blueberries from being identified by the inspection equipment, leading to some substandard blueberries being transported to the qualified section undetected. Furthermore, the rotting fruit can negatively impact other healthy fruits being transported together.

[0003] In summary, we hope to propose a new structure to solve the aforementioned technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a vision-based blueberry appearance detection device to solve the problems mentioned in the background technology.

[0005] This utility model is achieved through the following technical solution: a vision-based blueberry appearance inspection device, comprising: an appearance inspection component, the appearance inspection component including a first conveyor frame, a first conveyor belt, a second conveyor frame, a second conveyor belt, and a vision inspection device for visual appearance inspection, the first conveyor frame is provided with a first conveyor belt for conveying blueberries on its inner side, a flipping seat is fixedly connected to the left side of the first conveyor frame, the second conveyor frame is provided to the left side of the flipping seat, the second conveyor belt is provided on the inner side of the second conveyor frame, and a primary inspection frame is fixedly connected above the first conveyor frame. A secondary inspection frame is fixedly connected above the second conveyor. Several sets of visual inspection devices are fixedly connected to the upper and lower ends of both the primary and secondary inspection frames. Two sets of selection components for picking out defective products after visual inspection are provided on the left side of both the primary and secondary inspection frames. The middle part of the selection component includes an electric telescopic rod and an electric gripper. An electric gripper for clamping and picking out blueberries is fixedly connected below the electric telescopic rod.

[0006] In a preferred embodiment, both the primary inspection frame and the secondary inspection frame are provided with a movable slide groove on their rear sides, and a movable screw is provided at both the front and rear ends of the inner side of the movable slide groove to drive the selection component to move back and forth.

[0007] In a preferred embodiment, a moving motor is fixedly connected to one end of the moving screw away from the center of the primary and secondary testing frames, and a moving slider is fixedly connected above the electric telescopic rod.

[0008] In a preferred embodiment, a movable screw hole is provided on the rear side of the movable slider. The movable slider and the movable slide groove are movably fitted together. The movable screw is threadedly connected to the movable screw hole. The movable motor drives the movable screw to rotate and cooperate with the movable screw hole. The electric gripper is raised and lowered by the electric telescopic rod, so that the electric gripper can clamp and select unqualified blueberries.

[0009] In a preferred embodiment, a set of supplementary lights for enhancing visual display are fixedly connected to both the front and rear ends of the inner side of the primary inspection frame and the secondary inspection frame. Several sets of visual inspection devices cover the front and rear widths of the area above the first and second conveyor belts. The supplementary lights enhance the display of blueberries in the conveyed area, thereby improving the appearance inspection effect of the visual inspection devices (the appearance inspection devices are mature structures in the prior art, which can be obtained by those skilled in the art without creative labor, and will not be described in detail here).

[0010] In a preferred embodiment, a set of vibrating frames is fixedly connected to the four corners below the first and second conveyor frames, and a vibrating motor is fixedly connected to the front side below the first and second conveyor frames to achieve vibration and prevent blueberries from stacking.

[0011] In a preferred embodiment, the flipping seat is located in the middle and is fixedly connected to a flipping shaft via a flipping motor. Several sets of flipping blades are fixedly connected to the outside of the flipping shaft. The flipping motor drives the flipping shaft to rotate, so that the flipping blades flip and guide the blueberries to the top of the second conveyor belt, further assisting in the flat conveying and use of the blueberries.

[0012] In a preferred embodiment, a set of receiving hoppers for receiving waste is fixedly connected below both the first and second conveyor frames. The receiving hoppers have a trapezoidal structure with a wider top and narrower bottom cross-section. A drop hole is vertically formed through the middle of the lower surface of the receiving hopper. Perforations are opened on the outer sides of both the first and second conveyor belts. During the conveying process, the blueberries drop through the perforations, and the small branches they carry are collected in the receiving hoppers and then discharged through the drop hole for collection, thereby assisting in the screening of waste.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are: 1. By adding appearance inspection and sorting components, blueberries are conveyed above conveyor belt 1 and flipped over when passing the flipping seat to further flatten them and prevent stacking. During conveying above conveyor belt 1 and conveyor belt 2, a vibration motor provides slight vibration to help flatten the blueberries. Secondary appearance inspection is performed by visual inspection equipment set in the primary and secondary inspection racks, and the sorting component picks out unqualified products to complete the inspection and screening, thereby improving the appearance inspection effect of blueberries.

[0014] 2. By adding an appearance inspection component, the small branches carried by the blueberries are dropped through the perforation during the conveying process, and then collected in the receiving hopper and discharged through the drop hole, which can help to remove waste. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of a vision-based blueberry appearance inspection device according to this utility model.

[0017] Figure 2 This is a schematic diagram of the upper structure of the appearance inspection component in a vision-based blueberry appearance inspection device of this utility model.

[0018] Figure 3 This is a schematic diagram of the lower structure of the appearance inspection component in a vision-based blueberry appearance inspection device of this utility model.

[0019] Figure 4 This is a schematic diagram of the selection component in a vision-based blueberry appearance inspection device of this utility model.

[0020] In the diagram, 100-Appearance inspection component, 101-Transfer frame one, 102-Primary inspection frame, 103-Moving chute, 104-Moving screw, 105-Moving motor, 106-Transfer belt one, 107-Perforation, 108-Tilting seat, 109-Tilting shaft, 110-Tilting blade, 111-Transfer frame two, 112-Transfer belt two, 113-Supplementary light, 114-Visual inspection equipment, 115-Receiving bucket, 116-Vibration frame, 117-Vibration motor, 118-Secondary inspection frame; 200 - Selecting component, 201 - Moving slider, 202 - Moving screw hole, 203 - Electric telescopic rod, 204 - Electric gripper. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 As the first embodiment of this utility model: A vision-based blueberry appearance inspection device includes: an appearance inspection component 100, which includes a first conveyor frame 101, a first conveyor belt 106, a second conveyor frame 111, a second conveyor belt 112, and a vision inspection device 114 for visual appearance inspection. The inner side of the conveyor frame 101 is provided with a conveyor belt 106 for transporting blueberries. A flipping seat 108 is fixedly connected to the left side of the conveyor frame 101. A second conveyor frame 111 is provided to the left side of the flipping seat 108. A second conveyor belt 112 is provided inside the second conveyor frame 111. A first inspection frame 102 is fixedly connected above the first conveyor frame 101. A secondary inspection rack 118 is fixedly connected above the conveyor rack 2 111. Several sets of visual inspection devices 114 are fixedly connected to the upper and lower ends of the primary inspection rack 102 and the secondary inspection rack 118. Two sets of selection components 200 for selecting defective products after visual inspection are provided on the left side of the primary inspection rack 102 and the secondary inspection rack 118. The middle part of the selection component 200 includes an electric telescopic rod 203 and an electric gripper 204. An electric gripper 204 for clamping and picking out blueberries is fixedly connected below the electric telescopic rod 203.

[0023] Both the primary inspection rack 102 and the secondary inspection rack 118 have a movable slide 103 on their rear sides. The front and rear ends of the inner side of the movable slide 103 are provided with a movable screw 104 for driving the selection component 200 to move back and forth.

[0024] A moving screw 104 is fixedly connected to a moving motor 105 at one end away from the center of the primary inspection frame 102 and the secondary inspection frame 118, and a moving slider 201 is fixedly connected above the electric telescopic rod 203.

[0025] The movable slider 201 has a movable screw hole 202 on its rear side. The movable slider 201 and the movable slide groove 103 are movably engaged with each other. The movable screw 104 is threadedly connected to the movable screw hole 202. The movable motor 105 drives the movable screw 104 to rotate and engage with the movable screw hole 202. The electric gripper 204 is raised and lowered by the electric telescopic rod 203, so that the electric gripper 204 can clamp and select unqualified blueberries.

[0026] Both the front and rear ends of the inner side of the primary inspection rack 102 and the secondary inspection rack 118 are fixedly connected to a set of supplementary lights 113 for enhancing visual display. Several sets of visual inspection devices 114 cover the front and rear widths of the area above the first conveyor belt 106 and the second conveyor belt 112. The supplementary lights 113 enhance the display of blueberries in the conveyed area, thereby improving the appearance inspection effect of the visual inspection devices 114 (the appearance inspection devices are mature structures in the prior art, which can be obtained by those skilled in the art without creative labor, and will not be described in detail here).

[0027] A set of vibrating frames 116 is fixedly connected to the four corners below the conveyor frame 101 and the conveyor frame 211. A vibrating motor 117 is fixedly connected to the front side below the conveyor frame 101 and the conveyor frame 211 to achieve vibration and prevent blueberries from stacking.

[0028] The flipping seat 108 is located in the middle and is fixedly connected to the flipping shaft 109 via the flipping motor. Several sets of flipping blades 110 are fixedly connected to the outside of the flipping shaft 109. The flipping motor drives the flipping shaft 109 to rotate, so that the flipping blades 110 flip and guide the blueberries to the top of the second conveyor belt 112, further assisting in the flat conveying and use of the blueberries.

[0029] Specifically, external blueberries are introduced to the upper right of conveyor belt 106 and transported there, spreading them out evenly. During transport, vibration motor 117 is activated, and with the assistance of vibration frame 116, the conveyor frame 101 vibrates slightly, further helping to spread the stacked blueberries evenly above conveyor belt 106. When the blueberries reach the left side of conveyor belt 106, a flipping motor drives the flipping shaft 109 to rotate, causing the flipping leaf 110 to flip and guide the blueberries to conveyor belt 2. Above 12, blueberries are further laid out for transport and transported on conveyor belt 112. Next, supplementary light 113 enhances the display of blueberries in the transported area, improving the appearance inspection effect of visual inspection equipment 114. The moving motor 105 drives the moving screw 104 to rotate and cooperates with the moving screw hole 202. With the assistance of electric telescopic rod 203, the electric gripper 204 moves up and down, so that the electric gripper 204 can clamp and select unqualified blueberries, thereby improving the appearance inspection effect of blueberries.

[0030] Please see Figures 1-3 As a second embodiment of this utility model: Both conveyor belt 101 and conveyor belt 211 are fixedly connected to a set of receiving hoppers 115 for receiving waste. The receiving hopper 115 has a trapezoidal structure with a wider top and narrower bottom cross-section. A drop hole is formed vertically through the middle of the lower surface of the receiving hopper 115. Both conveyor belt 106 and conveyor belt 212 have perforations 107 on their outer sides. During the conveying process, the blueberries drop the small branches they carry through the perforations 107, and then collect them through the receiving hopper 115 before being discharged and collected through the drop hole.

[0031] Based on the first embodiment described above, in the batch import and detection of blueberries, some small branches that have not been screened out will be carried along. During the transport, the small branches carried by the blueberries fall through the perforation 107 and are then collected by the receiving bucket 115, which has a trapezoidal structure with a wider top and narrower bottom. They are then collected and discharged through the drop hole, thereby assisting in the removal of waste.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A vision-based blueberry appearance detection device, comprising: The appearance inspection component (100) is characterized in that: the appearance inspection component (100) includes a first conveyor frame (101), a first conveyor belt (106), a second conveyor frame (111), a second conveyor belt (112), and a visual inspection device (114) for visual appearance inspection. The inner side of the first conveyor frame (101) is provided with a conveyor belt (106) for conveying blueberries. A flipping seat (108) is fixedly connected to the left side of the first conveyor frame (101). A second conveyor frame (111) is provided to the left side of the flipping seat (108). A second conveyor belt (112) is provided inside the second conveyor frame (111). A first inspection frame (102) is fixedly connected above the first conveyor frame (101). A secondary inspection frame (118) is fixedly connected above the second conveyor frame (111). Several sets of visual inspection devices (114) are fixedly connected to the upper and lower ends of the primary inspection frame (102) and the secondary inspection frame (118). Two sets of selection components (200) for selecting defective products after visual inspection are provided on the left side of the primary inspection frame (102) and the secondary inspection frame (118). The selection component (200) includes an electric telescopic rod (203) and an electric gripper (204) in the middle. An electric gripper (204) for clamping and picking out blueberries is fixedly connected below the electric telescopic rod (203).

2. The vision-based blueberry appearance detection device as described in claim 1, characterized in that: The rear sides of the primary inspection frame (102) and the secondary inspection frame (118) are provided with movable slide grooves (103), and the front and rear ends of the inner side of the movable slide groove (103) are provided with a movable screw (104) for driving the selection component (200) to move back and forth.

3. The vision-based blueberry appearance detection device as described in claim 2, characterized in that: The movable screw (104) is fixedly connected to a movable motor (105) at one end away from the center of the primary test frame (102) and the secondary test frame (118), and a movable slider (201) is fixedly connected above the electric telescopic rod (203).

4. The vision-based blueberry appearance detection device as described in claim 3, characterized in that: The movable slider (201) has a movable screw hole (202) on its rear side. The movable slider (201) and the movable slide groove (103) are movably engaged with each other. The movable screw (104) is threadedly connected to the movable screw hole (202).

5. The vision-based blueberry appearance detection device as described in claim 4, characterized in that: Both the front and rear ends of the inner side of the primary inspection frame (102) and the secondary inspection frame (118) are fixedly connected to a set of supplementary lights (113) for enhancing visual display. Several sets of visual inspection devices (114) cover the front and rear widths of the area above the first conveyor belt (106) and the second conveyor belt (112).

6. The vision-based blueberry appearance detection device as described in claim 1, characterized in that: A set of vibration frames (116) is fixedly connected to the four corners below the first (101) and the second (111) of the conveyor. A vibration motor (117) is fixedly connected to the front side below the first (101) and the second (111) of the conveyor and is used to vibrate to prevent blueberries from stacking.

7. The vision-based blueberry appearance detection device as described in claim 1, characterized in that: The flipping seat (108) is located in the middle position and is fixedly connected to the flipping shaft (109) via the flipping motor. Several sets of flipping blades (110) are fixedly connected to the outside of the flipping shaft (109).

8. The vision-based blueberry appearance detection device as described in claim 1, characterized in that: A set of receiving hoppers (115) for receiving waste are fixedly connected below both the first conveyor frame (101) and the second conveyor frame (111). The receiving hopper (115) has a trapezoidal structure with a wider top and narrower bottom cross-section. A drop hole is formed vertically through the middle of the lower surface of the receiving hopper (115). Perforations (107) are opened on the outer sides of both the first conveyor belt (106) and the second conveyor belt (112).