A vibrating swimming tank

Abstract

This application discloses a vibrating immersion tank, designed to improve the contact efficiency between the treatment fluid and the workpiece through vibration, while ensuring equipment stability and ease of operation. The immersion tank includes a main immersion tank, a vibrator, support springs, and a support frame. The main immersion tank is movably mounted above the support frame via the support springs, and the vibrator is mounted on the side of the main immersion tank to provide vibration force to enhance the treatment effect. The main immersion tank has a cavity for holding the treatment fluid, an outlet with a switch valve at the lower side, a drain outlet on one inclined surface, and a support bracket at the top for support. The two ends of the main immersion tank are inwardly inclined, with the drain outlet located at the upper end of one inclined surface, and a baffle plate inside the inclined surface to prevent liquid overflow. This application, through optimized structural design, achieves a highly efficient and stable treatment process, applicable to various industrial scenarios, and possesses significant technological advancements and practical value.

Description

Technical Field

[0001] This application relates to the field of floating immersion tank technology, specifically to a vibrating floating immersion tank. Background Technology

[0002] In industrial production, immersion tanks are commonly used for surface treatment of workpieces, such as cleaning, rust removal, and electroplating. Traditional immersion tanks typically employ a static immersion method, where the workpiece is submerged in a treatment solution, relying on the natural contact between the solution and the workpiece surface to complete the treatment. However, this method has significant drawbacks: the treatment solution remains stationary within the tank, resulting in low contact efficiency with the workpiece surface, low utilization of the solution, long processing times, and uneven treatment effects. Furthermore, the prolonged static state of the treatment solution can lead to sedimentation and stratification, further impacting the working quality and efficiency of the immersion tank. Therefore, improving the processing efficiency and quality of immersion tanks is a pressing technical challenge in this field. Utility Model Content

[0003] To address the issues of poor efficiency and quality in existing floating immersion tanks, this application provides a vibratory floating immersion tank. The specific technical solution of this application is as follows:

[0004] A vibratory immersion tank includes: a main immersion tank, a vibrator, a support spring, and a support frame. The main immersion tank is movably mounted above the support frame via the support spring. The vibrator is mounted on the side of the main immersion tank to provide vibration force. The main immersion tank has a cavity for holding the treatment liquid. A liquid outlet is provided at the lower end of one side of the main immersion tank, and a switch valve is provided on the liquid outlet. A leakage outlet is provided on one side of the main immersion tank, and a bracket is provided above the main immersion tank.

[0005] Furthermore, the two ends of the main immersion tank are inwardly sloping surfaces, and the drain outlet is located at the upper end of one sloping surface of the main immersion tank.

[0006] Furthermore, a baffle plate is provided on the inclined surface of the main immersion tank where the leakage port is located. The baffle plate is located in the receiving cavity, and the height of the top of the baffle plate from the ground is less than the height of the top of the main immersion tank from the ground.

[0007] Furthermore, two vibrators are provided on the inclined surface of the main immersion tank opposite to the side where the leakage port is located. The vibrators are located outside the main immersion tank and arranged in an orderly manner.

[0008] Furthermore, the main immersion tank is provided with several protruding strips on the inclined surface of the receiving cavity.

[0009] Furthermore, the bottom of the main immersion tank is provided with a plurality of supporting cylinders, which are arranged on both sides of the bottom of the main immersion tank. The bottom of each supporting cylinder is provided with a cylindrical part, which is disposed in a supporting spring.

[0010] Furthermore, the support frame is square in shape, and a cylinder is provided at the top of the support frame. The support spring is sleeved on the cylinder and the cylindrical part, and is located between the support frame and the supporting cylinder.

[0011] Furthermore, the support includes a first support and a second support with the same structure but different heights. The height of the first support is greater than that of the second support. The first support includes a horizontal bar, a vertical bar, and a fixing bar. The vertical bar is respectively set at the top of both sides of the main immersion tank. The two ends of the horizontal bar are respectively connected to the top of the vertical bar. The two ends of the fixing bar are respectively connected to the horizontal bar and the vertical bar, forming a triangular through hole.

[0012] Furthermore, the horizontal and vertical bars are provided with inwardly recessed grooves on both sides, and a plurality of round holes are provided in the grooves, which are arranged in a manner within the grooves.

[0013] Compared with existing technologies, the advantages of this application are as follows: The vibrating immersion tank described in this application is movably mounted on a support frame via a support spring, and the vibrator provides vibration force to the main immersion tank. This design allows the main immersion tank to generate minute vibrations during operation, thereby causing turbulence in the treatment solution within the tank. This turbulence significantly enhances the contact between the treatment solution and the workpiece surface, allowing the treatment solution to act more uniformly on the workpiece, improving treatment efficiency and quality; vibration helps to achieve uniform distribution of the tank solution components, avoiding excessively high or low local concentrations, thus improving the uniformity of the treatment effect; vibration can also reduce the accumulation of air bubbles in the tank solution, preventing air bubbles from adhering to the workpiece surface and affecting the treatment effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a vibrating floating tank in one embodiment of this application. Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the structure of a vibrating floating tank in one embodiment of this application. Figure 2 ;

[0016] Figure 3 This is an exploded view of a vibrating immersion tank in one embodiment of this application;

[0017] Figure 4 This is a top view schematic diagram of a vibrating immersion tank in one embodiment of this application;

[0018] Figure 5This is a side view of a vibrating immersion tank in one embodiment of this application;

[0019] Figure 6 This is a cross-sectional schematic diagram of a vibrating immersion tank in one embodiment of this application. Detailed Implementation

[0020] The embodiments of this application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0021] In the description of this application, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this application.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" or "second" to define a feature may explicitly or implicitly include one or more of that feature, and in the description of this application, "at least" means one or more, unless otherwise explicitly specified.

[0023] In this application, unless otherwise expressly specified and limited, the terms "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0024] In the application, unless otherwise specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "below," and "over" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicating that the first feature is at a higher horizontal level than the second feature. "Above," "below," and "below" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicating that the first feature is at a lower horizontal level than the second feature.

[0025] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of this application, making the technical solution and its beneficial effects clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, but should not be construed as limiting it.

[0026] like Figures 1 to 6 As shown, this application relates to a vibrating immersion tank, which aims to improve the contact efficiency between the treatment liquid and the workpiece through vibration, while ensuring the stability of the equipment and ease of operation. The specific technical solution is as follows:

[0027] The vibratory immersion tank includes a main immersion tank 1, a vibrator 2, a support spring 3, and a support frame 4. The main immersion tank 1 is movably mounted above the support frame 4 via the support spring 3. This design allows the main immersion tank 1 to remain stable during vibration while reducing direct impact on the support frame 4. The vibrator 2 is located on the side of the main immersion tank 1 and provides vibration force to enhance the contact effect between the treatment fluid and the workpiece. The main immersion tank 1 has a receiving cavity 5 for holding the treatment fluid and the product to be treated. A liquid outlet 6 is provided at the lower end of one side of the main immersion tank 1, and a switch valve 7 is provided on the liquid outlet 6 to control the discharge of the treatment fluid. A drain outlet 8 is provided on one side of the main immersion tank 1. When the treatment fluid in the receiving cavity 5 exceeds the set liquid level, the excess treatment fluid will flow out of the receiving cavity 5 through the drain outlet 8, facilitating the collection of excess treatment fluid and effectively preventing the treatment fluid from flowing out of the top of the main immersion tank 1. A support 9 is provided above the main immersion tank 1. The support 9 can be used to suspend other equipment and tools, such as spray heads, heaters, liquid inlet pipes, etc.

[0028] In one embodiment, the two ends of the main immersion tank 1 are inwardly sloping surfaces 10, forming a boat-shaped structure, and the drain outlet 8 is located at the upper end of one side of the sloping surface 10 of the main immersion tank 1. This design facilitates the discharge of excess treatment liquid.

[0029] In one embodiment, a baffle plate 11 is provided on the inclined surface 10 of the main immersion tank 1 where the drain port 8 is located. The baffle plate 11 is located in the receiving cavity 5, and the height of the top of the baffle plate 11 from the ground is less than the height of the top of the main immersion tank 1 from the ground. This design allows the receiving cavity 5 of the main immersion tank 1 to hold more treatment liquid.

[0030] In one embodiment, two vibrators 2 are installed on the inclined surface 10 opposite to the drain outlet 8 of the main immersion tank 1. The vibrators 2 are arranged outside the main immersion tank 1. This design can provide more uniform vibration force and enhance the treatment effect.

[0031] In one embodiment, the inclined surface 10 of the main immersion tank 1 located in the receiving cavity 5 is provided with several protrusions 12. This design can increase the contact area between the treatment liquid and the workpiece, thereby improving the processing efficiency.

[0032] In one embodiment, the bottom of the main swimming tank 1 is provided with a plurality of supporting cylinders 13, which are arranged on both sides of the bottom of the main swimming tank 1. The bottom of each supporting cylinder 13 is provided with a cylindrical portion 14, which is disposed in the supporting spring 3. This design can further enhance the stability of the main swimming tank 1, while reducing the impact of vibration on the support frame 4.

[0033] In one embodiment, the support frame 4 is rectangular, with a cylinder 15 at its top. The support spring 3 is sleeved on the cylinder 15 and the cylindrical portion 14, and is located between the support frame 4 and the supporting cylinder 15. This design effectively absorbs vibration and extends the service life of the equipment.

[0034] In one embodiment, the support 9 includes a first support 22 and a second support 23 with identical structures but different heights, wherein the height of the first support 22 is greater than the height of the second support 23. The first support 22 includes a horizontal bar 16, a vertical bar 17, and a fixing bar 18. The vertical bars 17 are respectively disposed at the top of both sides of the main immersion tank 1. The two ends of the horizontal bar 16 are connected to the top of the vertical bars 17, and the two ends of the fixing bar 18 are connected to the horizontal bar 16 and the vertical bar 17, forming a triangular through hole 19. The fixing bar 18 enhances the stability of the horizontal bar 16 and the vertical bar 17, and the triangular through hole 19 can be used to suspend auxiliary equipment and tools.

[0035] In one embodiment, the horizontal bar 16 and the vertical bar 17 are provided with inwardly recessed grooves 20 on both sides, and a plurality of round holes 21 are provided in the grooves 20, which are arranged in a specific pattern. The inwardly recessed grooves 20 can further reduce the weight of the bracket 9, and the round holes 21 can facilitate the fixing of auxiliary equipment and tools to the bracket 9 with screws.

[0036] The vibrating immersion tank described in this application is movably mounted on the support frame 4 via a support spring 3, and the vibrator 2 provides vibration force to the main immersion tank 1. This design allows the main immersion tank 1 to generate minute vibrations during operation, thereby causing turbulence in the treatment solution within the tank. This turbulence significantly enhances the contact between the treatment solution and the workpiece surface, allowing the treatment solution to act more evenly on the workpiece, improving treatment efficiency and quality; vibration also helps to evenly distribute the components of the solution, avoiding excessively high or low local concentrations, thus improving the uniformity of the treatment effect; vibration can also reduce the accumulation of air bubbles in the solution, preventing air bubbles from adhering to the workpiece surface and affecting the treatment effect.

[0037] In summary, this application provides a highly efficient, stable, and easy-to-operate vibratory immersion tank through innovative structural design and optimized liquid management. It is suitable for various industrial processing scenarios and has significant technological advancements and practical value.

[0038] In the description of this specification, the terms "in one embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. The illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. The connection methods linked in the description of this specification have significant effects and practical utility.

[0039] Based on the above description of the structure and principles, those skilled in the art should understand that this application is not limited to the specific embodiments described above. Improvements and substitutions made using techniques known in the art based on this application all fall within the protection scope of this application and should be defined by the claims.

Claims

1. A vibrating flume, characterized by, include: The main immersion tank, vibrator, support spring, and support frame are provided. The main immersion tank is movably mounted on the support frame via the support spring. The vibrator is located on the side of the main immersion tank to provide vibration force. The main immersion tank has a cavity for holding the treatment liquid. A liquid outlet is provided at the lower end of one side of the main immersion tank, and a switch valve is provided on the liquid outlet. A leakage outlet is provided on one side of the main immersion tank, and a bracket is provided above the main immersion tank.

2. The vibrating flume of claim 1, wherein, The two ends of the main immersion tank are inwardly sloping surfaces, and the drain outlet is located at the upper end of one sloping surface of the main immersion tank.

3. The vibrating flume of claim 2, wherein, A baffle plate is provided on the inclined surface of the main immersion tank where the leakage port is located. The baffle plate is located in the receiving cavity, and the height of the top of the baffle plate from the ground is less than the height of the top of the main immersion tank from the ground.

4. The vibrating flume of claim 2, wherein, Two vibrators are installed on the inclined surface of the main immersion tank opposite to the side where the leakage port is located. The vibrators are located outside the main immersion tank and arranged in an orderly manner.

5. The vibrating flume of claim 2, wherein, The main immersion tank is located on an inclined surface in the receiving cavity and has several raised strips.

6. The vibrating flume of claim 1, wherein, The bottom of the main immersion tank is provided with a plurality of supporting cylinders, which are arranged on both sides of the bottom of the main immersion tank. The bottom of each supporting cylinder is provided with a cylindrical part, which is disposed in a supporting spring.

7. The vibrating flume of claim 6, wherein, The support frame is square in shape, and a cylinder is provided on the top of the support frame. The support spring is sleeved on the cylinder and the cylindrical part, and is located between the support frame and the supporting cylinder.

8. The vibrating flume of claim 1, wherein, The support includes a first support and a second support with the same structure but different heights. The height of the first support is greater than that of the second support. The first support includes a horizontal bar, a vertical bar and a fixing bar. The vertical bar is respectively set on the top of both sides of the main immersion tank. The two ends of the horizontal bar are respectively connected to the top of the vertical bar. The two ends of the fixing bar are respectively connected to the horizontal bar and the vertical bar, forming a triangular through hole.

9. The vibrating flume of claim 8, wherein, The horizontal and vertical bars have inwardly recessed grooves on both sides, and a plurality of round holes are provided in the grooves, which are arranged in a specific pattern.

Images