A cleaning device for wind power shaft heat treatment processing
Patent Information
- Application Number
- CN202522029856.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0005]本实用新型的目的是为了解决常规风电轴热处理加工清洗设备清理废渣操作比较麻烦的问题,而提出的一种用于风电轴热处理加工清洗设备
1、清洗掉落后的残渣掉入过滤网内,当过滤网内堆积过厚的残渣后,利用外加吊装设备吊起过滤网,通过过滤网网起残渣,再将阀板向上拉开,将过滤网内的残渣扫出,再将过滤网放回清洗池中,方便清理池底残渣。
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Figure CN224724608U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of wind turbine shaft processing equipment, and in particular relates to a heat treatment and cleaning equipment for wind turbine shafts. Background Technology
[0002] Wind turbine shafts refer to shaft-like components in wind turbine generator sets used for transmitting torque and supporting the structure; they are one of the core components of wind power equipment.
[0003] After heat treatment, the wind turbine shaft is placed in a cleaning tank for quenching and cleaning. Impurities on its surface fall off into the tank. After long-term use, the waste residue accumulated at the bottom of the tank needs to be shoveled up manually. Since shoveling up the waste residue at the bottom of the tank requires draining the liquid in the tank, and the waste residue also needs to be sent upwards when shoveling it out, the operation of cleaning waste residue using conventional wind turbine shaft heat treatment and cleaning equipment is quite troublesome.
[0004] Therefore, we propose a heat treatment and cleaning equipment for wind turbine shafts to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to solve the problem that the operation of cleaning waste residue in conventional wind turbine shaft heat treatment and cleaning equipment is relatively troublesome, and to propose a wind turbine shaft heat treatment and cleaning equipment.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A cleaning device for heat treatment of wind turbine shafts includes a cleaning tank. The cleaning tank contains a filter screen, and a valve plate is slidably mounted on the side of the filter screen. A spring clip is fixedly connected to the upper part of the filter screen, and the spring clip engages with the valve plate. Residue that falls off during cleaning falls into the filter screen. When the residue accumulates too thickly inside the filter screen, an external hoisting device is used to lift the filter screen, and the residue is removed through the filter screen. Then, the valve plate is pulled upwards to sweep out the residue from the filter screen, and the filter screen is placed back into the cleaning tank for easy cleaning of the residue at the bottom of the tank.
[0007] Preferably, the filter screen includes a screen frame, a guide groove is provided on the side of the screen frame, and a baffle is fixedly connected to the lower end of the screen frame. The guide groove is used to guide the valve plate to slide, the baffle is used to catch the waste residue, the valve plate is opened, and the waste residue accumulated on the baffle is swept out, making it convenient to remove the waste residue.
[0008] Preferably, a lifting ring is fixedly connected to the upper end of the mesh frame. A rope is passed through the lifting ring, and the rope is lifted using hoisting equipment. The filter screen is then lifted using the rope, facilitating the lifting of the filter screen with the aid of hoisting equipment.
[0009] Preferably, the valve plate includes a plate body, and a snap-fit groove is formed on the side of the plate body. A spring-loaded snap fastener is used to fasten the plate body into the snap-fit groove, maintaining its height and facilitating its suspension after being pulled up, thus ensuring the valve plate remains in its unfolded state.
[0010] Preferably, the valve plate further includes a handle, which is fixedly connected to the upper end of the plate body. Pulling the handle upwards opens the plate body by applying upward pressure on it, while pressing the handle downwards opens the shielding mesh frame of the plate body, facilitating the opening or closing of the valve plate.
[0011] Preferably, the spring clip includes a spring piece, and a locking block is fixedly connected to the upper end of the spring piece. The elastic force of the spring piece acts on the locking block, and the locking block acts on the locking groove, increasing the resistance to the downward movement of the valve plate and facilitating the stabilization of the valve plate's height.
[0012] In summary, the technical effects and advantages of this utility model are as follows: 1. After washing, the residue falls into the filter screen. When the residue accumulates too thickly in the filter screen, use external hoisting equipment to lift the filter screen, use the filter screen to remove the residue, then pull the valve plate upward to sweep out the residue in the filter screen, and then put the filter screen back into the cleaning tank to facilitate cleaning the residue at the bottom of the tank.
[0013] 2. The guide groove is used to guide the sliding of the valve plate. The waste residue is picked up by the baffle. When the valve plate is opened, the waste residue accumulated on the baffle is swept out, making it easy to remove the waste residue.
[0014] 3. Use the spring clips to fasten the valve plate in the slots to keep the plate at a certain height, making it easy to lift the valve plate and hold it in place, thus keeping the valve plate in the unfolded state.
[0015] 4. Hold the handle and pull it upwards. The upward force of the handle on the plate will open the plate. Press the handle downwards and the handle will open the shielding mesh frame of the plate, making it easy to open or close the valve plate. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the filter screen structure of this utility model; Figure 3 This is a schematic diagram of the valve plate structure of this utility model; Figure 4 This is a schematic diagram of the spring-loaded buckle structure of this utility model.
[0017] In the diagram: 1. Cleaning tank; 2. Filter screen; 3. Valve plate; 4. Spring buckle; 21. Frame; 22. Hanging ring; 23. Guide groove; 24. Baffle; 31. Plate; 32. Buckle groove; 33. Handle; 41. Spring piece; 42. Buckle block. Detailed Implementation
[0018] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments.
[0019] like Figure 1 As shown, a cleaning device for heat treatment of wind turbine shafts includes a cleaning tank 1, a filter screen 2 inside the cleaning tank 1, a valve plate 3 slidably installed on the side of the filter screen 2, and a spring buckle 4 fixedly connected to the upper part of the filter screen 2, the spring buckle 4 being engaged and matched with the valve plate 3.
[0020] like Figure 1 and 2 As shown, the filter screen 2 includes a screen frame 21, a guide groove 23 is provided on the side of the screen frame 21, and a baffle 24 is fixedly connected to the lower end of the screen frame 21. The guide groove 23 is used to guide the valve plate 3 to slide, and the baffle 24 is used to catch the waste residue. When the valve plate 3 is opened, the waste residue accumulated on the baffle 24 is swept out.
[0021] like Figure 2 As shown, a lifting ring 22 is fixedly connected to the upper end of the mesh frame 21. A rope is passed through the lifting ring 22, and the rope is lifted by a hoisting device, thereby lifting the filter screen 2.
[0022] like Figure 1 and 3 As shown, the valve plate 3 includes a plate body 31, and a snap-fit groove 32 is provided on the side of the plate body 31. The plate body 31 is slidably inserted into the guide groove 23. The spring-loaded buckle 4 is used to fasten the plate body 31 in the snap-fit groove 32 to maintain its height.
[0023] like Figure 1 and 3 As shown, the valve plate 3 also includes a handle 33, which is fixedly connected to the upper end of the plate body 31. When the handle 33 is grasped and pulled upward, the handle 33 acts upward on the plate body 31, causing the plate body 31 to open upward. When the handle 33 is pressed downward, the handle 33 acts downward on the plate body 31, causing the plate body 31 to shield the opening of the mesh frame 21.
[0024] like Figure 1 and 4 As shown, the spring clip 4 includes a spring piece 41, with a clip block 42 fixedly connected to the upper end of the spring piece 41. The lower end of the spring piece 41 is fixedly connected to the mesh frame 21, and the clip block 42 is fastened in the clip groove 32. The elastic force of the spring piece 41 acts on the clip block 42, and the clip block 42 acts on the clip groove 32, increasing the downward resistance of the valve plate 3.
[0025] Working principle: After the residue falls off the filter screen 2, when the residue accumulates too thickly in the filter screen 2, the filter screen 2 is lifted by an external hoisting device, and the residue is picked up by the filter screen 2. Then the valve plate 3 is pulled up to sweep out the residue in the filter screen 2. Then the filter screen 2 is put back into the cleaning tank 1 to clean the residue at the bottom of the tank.
[0026] The above description is only a preferred embodiment of the utility model, but the protection scope of the utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed by the utility model, based on the technical solution and the utility model concept, should be included within the protection scope of the utility model.
[0027] The description briefly mentions the application direction of the utility model in relation to existing technologies known to those skilled in the art without modification, and combines them with the utility model to form a complete technology; it avoids excessive popularization of technologies known to those skilled in the art, in order to help those skilled in the art quickly understand the main content of the utility model.
Claims
1. A cleaning device for heat treatment processing of wind turbine shafts, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) is equipped with a filter screen (2), and a valve plate (3) is slidably installed on the side of the filter screen (2). A spring buckle (4) is fixedly connected to the upper part of the filter screen (2), and the spring buckle (4) is matched with the valve plate (3).
2. The equipment for heat treatment and cleaning of wind turbine shafts according to claim 1, characterized in that: The filter screen (2) includes a mesh frame (21), a guide groove (23) is provided on the side of the mesh frame (21), and a baffle (24) is fixedly connected to the lower end of the mesh frame (21).
3. The equipment for heat treatment and cleaning of wind turbine shafts according to claim 2, characterized in that: The upper end of the wire frame (21) is fixedly connected to a lifting ring (22).
4. The equipment for heat treatment and cleaning of wind turbine shafts according to claim 1, characterized in that: The valve plate (3) includes a plate body (31), and a groove (32) is provided on the side of the plate body (31).
5. The equipment for heat treatment and cleaning of wind turbine shafts according to claim 4, characterized in that: The valve plate (3) also includes a handle (33), which is fixedly connected to the upper end of the plate body (31).
6. The equipment for heat treatment and cleaning of wind turbine shafts according to claim 1, characterized in that: The spring clip (4) includes a spring piece (41), and a clip block (42) is fixedly connected to the upper end of the spring piece (41).