A tee copper pipe processing device facilitating discharging

Abstract

The utility model relates to the technical field of three -way copper pipe processing, especially a three -way copper pipe processing device convenient for unloading, solves the problem that the half three -way copper pipe is easy to be stuck in the inside of mould and influences demoulding efficiency when extruding demoulding in prior art, a three -way copper pipe processing device convenient for unloading, including processing platform and extruding machine, the top fixedly connected with stress module of processing platform, the top fixedly connected with hydraulic cylinder of processing platform, the output shaft transmission of hydraulic cylinder is connected with extruding module, the surface of stress module is equipped with the forming groove of T shape, the top fixedly connected with extruding block of T shape of extruding module, the inside of forming groove is equipped with the unloading groove, the inside sliding connection of unloading groove has the unloading rod of T shape, one side fixedly connected with pneumatic cylinder of stress module, the output shaft of pneumatic cylinder and unloading rod transmission connection, the utility model makes the separation of half three -way copper pipe unloading stable and efficient and will not influence processing efficiency, and the half three -way copper pipe is conveniently cooled and formed.

Description

Technical Field

[0001] This utility model relates to the field of T-joint copper pipe processing technology, and in particular to a T-joint copper pipe processing device that facilitates unloading. Background Technology

[0002] As a key component in piping systems for fluid diversion / merging, copper tees are widely used in air conditioning, water supply and drainage, and gas transmission. Their processing requires consideration of material properties (good ductility of copper and high strength of brass) and the specific application requirements to ensure dimensional accuracy, sealing performance, and structural strength.

[0003] Chinese Patent Publication No. CN222002751U, a utility model, relates to the field of tee pipe processing technology. It aims to solve the problems of time-consuming and labor-intensive manual feeding and unloading, and the need to improve efficiency. The technical solution includes a frame with a feeding mechanism on its top surface and a processing mechanism opposite it. The processing mechanism is slidably connected to the top surface of the frame. An unloading mechanism is located between the feeding mechanism and the processing mechanism, and a positioning mechanism is located above the feeding mechanism. Through the design of the unloading cylinder and the unloading plate, after the processing mechanism completes the drilling operation at the end of the powder, the unloading cylinder is activated, driving the unloading plate to rise and fall. The inclined edge of the unloading plate abuts against the bottom of the tee pipe fitting, pushing it out of the positioning groove and causing it to fall into the unloading channel. Compared with the existing manual unloading operation, this design saves time, labor, and manpower.

[0004] For existing T-shaped copper pipe production and processing equipment, in actual use, molten raw materials need to be injected into a mold, and the T-shaped copper pipe is formed by the mold. During the forming process, only half of the T-shaped copper pipe is formed. Then, the two half-T-shaped copper pipes are welded together. When forming the half-T-shaped copper pipe using the mold, the demolding of the half-T-shaped copper pipe is generally achieved by simultaneously starting three extrusion rods to extrude from three points. If one of the extrusion rods fails to start synchronously, the half-T-shaped copper pipe may get stuck inside the mold or be tilted and collided, causing deformation and affecting the forming effect. Furthermore, the cooling effect is poor during the cooling process, which affects the forming efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a processing device for tee copper pipes that facilitates unloading, solving the problem in the prior art where semi-tee copper pipes are easily stuck inside the mold during extrusion and demolding, affecting demolding efficiency, or deformed due to skewed collisions, affecting molding results.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A processing device for easy unloading of tee copper pipes includes a processing table and an extruder. A force-bearing module is fixedly connected to the top of the processing table, and a hydraulic cylinder is also fixedly connected to the top of the processing table. The output shaft of the hydraulic cylinder is drivenly connected to the extrusion module. A T-shaped forming groove is formed on the surface of the force-bearing module. A T-shaped extrusion block is fixedly connected to the top of the extrusion module. An unloading groove is formed inside the forming groove, and a T-shaped unloading rod is slidably connected inside the unloading groove. A cylinder is fixedly connected to one side of the force-bearing module, and the output shaft of the cylinder is drivenly connected to the unloading rod.

[0007] Preferably, a number of anti-moving blocks are fixedly connected to the surface of the force-bearing module, and a number of blocking blocks are fixedly connected to both sides of the extrusion module, with the anti-moving blocks and blocking blocks being distributed alternately.

[0008] Preferably, an injection block is fixedly connected to the top of the force-bearing module, and an injection port is provided on the top of the injection block.

[0009] Preferably, the top of the processing table is provided with a discharge chute.

[0010] Preferably, the extrusion module has a cooling tank inside, and a cooler is fixedly connected to the side of the extrusion module. The output shaft and input shaft of the cooler are both connected to the cooling tank.

[0011] Preferably, two insertion blocks are fixedly connected to one side of the extrusion module, a portion of the cooling groove is located inside the insertion blocks, and two receiving grooves are formed on the surface of the force-bearing module.

[0012] This utility model has the following beneficial effects: When unloading is required, the cylinder can be activated to move the unloading rod away from the unloading groove to extrude the semi-T-shaped copper tube. The T-shaped unloading rod ensures that the semi-T-shaped copper tube can stably leave the forming groove, making the unloading of the semi-T-shaped copper tube stable and efficient without affecting the processing efficiency. When the semi-T-shaped copper tube needs to be cooled and formed, the cooling groove can be sent into the interior of the extrusion block and the insertion block. With the cooperation of the receiving groove, the cooling groove is brought close to the semi-T-shaped copper tube, which improves the cooling efficiency and facilitates the cooling and forming of the semi-T-shaped copper tube. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 A side view after the extruder has been removed; Figure 3 for Figure 2 Side view of the load-bearing module; Figure 4 for Figure 3 A schematic diagram of the unloading rod disengaging from the forming groove; Figure 5 for Figure 2 Side view of the extrusion module.

[0015] In the diagram: 1. Processing table; 2. Extruder; 3. Force-bearing module; 4. Hydraulic cylinder; 5. Extrusion module; 6. Forming groove; 7. Extrusion block; 8. Discharge groove; 9. Discharge rod; 10. Cylinder; 11. Anti-movement block; 12. Blocking block; 13. Injection block; 14. Injection port; 15. Discharge groove; 16. Cooling groove; 17. Cooler; 18. Insertion block; 19. Receiving groove. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0017] Reference Figure 1-5A processing device for easy unloading of T-shaped copper pipes includes a processing table 1 and an extruder 2. A force-bearing module 3 is fixedly connected to the top of the processing table 1. The force-bearing module 3 is one of the modules for forming a semi-T-shaped copper pipe. A hydraulic cylinder 4 is fixedly connected to the top of the processing table 1. The hydraulic cylinder 4 is a mature existing technology and can drive the extrusion module 5 to move. The output shaft of the hydraulic cylinder 4 is connected to the extrusion module 5, which is one of the modules for forming a semi-T-shaped copper pipe. A T-shaped forming groove 6 is formed on the surface of the force-bearing module 3. The top of the extrusion module 5... A T-shaped extrusion block 7 is fixedly connected to the forming groove 6. During use, the extrusion block 7 can enter the forming groove 6. The space between the extrusion block 7 and the forming groove 6 is the volume of a semi-T-shaped copper pipe. The cooperation between the extrusion block 7 and the forming groove 6 facilitates the restriction and control of the shape of the semi-T-shaped copper pipe. An unloading groove 8 is provided inside the forming groove 6. A T-shaped unloading rod 9 is slidably connected inside the unloading groove 8. The unloading rod 9 is located inside the unloading groove 8 and can fit into the forming groove 6, allowing the forming groove 6 to be properly positioned. The forming of semi-tee copper pipes is carried out normally, and the forming effect is not affected by the unloading rod 9. A cylinder 10 is fixedly connected to one side of the force module 3. The cylinder 10 is a mature existing technology and can drive the unloading rod 9 to move. The output shaft of the cylinder 10 is connected to the unloading rod 9 for transmission. When it is necessary to produce and process tee copper pipes, the raw material needs to be fed into the extruder 2, and then the raw material is heated to melt it. Then, the hydraulic cylinder 4 is activated to drive the extrusion module 5 to contact the force module 3 for extrusion. After that, the molten raw material is extruded into the extruder 2. The semi-tee copper tube is formed in the forming groove 6 on the force-bearing module 3 and then cooled. After forming, the copper tube hydraulic cylinder 4 separates the force-bearing module 3 from the extrusion module 5. Then, the cylinder 10 is activated to drive the unloading rod 9 so that the unloading rod 9 leaves the unloading groove 8 and enters the forming groove 6. After the unloading rod 9 enters the forming groove 6, it can push out the formed semi-tee copper tube for unloading, so that the tee copper tube can be easily unloaded. Two semi-tee copper tubes can be combined to form a whole tee copper tube, which is then welded and assembled in the subsequent environment to form a whole tee copper tube.

[0018] Furthermore, several anti-moving blocks 11 are fixedly connected to the surface of the force-bearing module 3, and several blocking blocks 12 are fixedly connected to both sides of the extrusion module 5. The anti-moving blocks 11 and the blocking blocks 12 are distributed in a crisscross pattern. When the force-bearing module 3 and the extrusion module 5 are close to each other for extrusion, the stability of the force-bearing module 3 and the extrusion module 5 can be easily ensured by the crisscross distribution of the anti-moving blocks 11 and the blocking blocks 12, so that the molding process is more stable and there will be no situation where the molding effect is poor due to instability.

[0019] Furthermore, an injection block 13 is fixedly connected to the top of the force-bearing module 3. An injection port 14 is opened on the top of the injection block 13. When it is necessary to inject the melted raw material, the extruder 2 is aligned with the injection port 14, and then the raw material is injected into the injection port 14, so that the raw material can be easily molded from entering the molding tank 6.

[0020] Furthermore, the top of the processing table 1 is provided with a discharge trough 15. After the formed semi-tee copper pipe is extruded, it can leave the processing table 1 through the discharge trough 15 and enter the collection box below the processing table 1. Then it is sent to the subsequent melting and fixing machine to assemble the two semi-tee copper pipes into a whole tee copper pipe.

[0021] Furthermore, the extrusion module 5 has a cooling tank 16 inside, and a cooler 17 is fixedly connected to the side of the extrusion module 5. The output shaft and input shaft of the cooler 17 are both connected to the cooling tank 16. After the molten raw material is fed into the forming tank 6 through the injection port 14, the cooler 17 can be started so that the coolant enters the cooling tank 16. The extrusion block 7 also has a cooling tank 16 inside, which can cool and form the raw material through the coolant flowing in the cooling tank 16. The cooler 17 is an existing mature water cooling equipment, which can easily perform water cooling. After water cooling, the raw material is cooled and formed into a semi-tee copper pipe.

[0022] Furthermore, two insertion blocks 18 are fixedly connected to one side of the extrusion module 5. A portion of the cooling groove 16 is located inside the insertion block 18. Two receiving grooves 19 are opened on the surface of the force-bearing module 3. When the cooling groove 16 is used to cool the cooling machine 17, the insertion block 18 enters the interior of the receiving groove 19 and cools the forming groove 6 from the side, thereby improving the cooling efficiency and the forming efficiency.

[0023] In summary: When processing a tee copper pipe, a forming module can be formed on the processing table 1 using a force-bearing module 3 and an extrusion module 5. The shape of the semi-tee copper pipe is then controlled by the forming groove 6 and the extrusion block 7 to facilitate subsequent forming. The two semi-tee copper pipes are then welded together to form a complete tee copper pipe. To form the semi-tee copper pipe, the hydraulic cylinder 4 is activated, moving the extrusion module 5 towards the force-bearing module 3, allowing the extrusion block 7 to enter the forming groove 6. During this process, the anti-movement block 11 and the blocking block 12 are arranged in a crisscross pattern to ensure stable operation of the force-bearing module 3 and the extrusion module 5. Then, the extruder 2 is activated, inserting into the injection port 14 on the injection block 13 to inject the molten material into the forming groove 6. After injection, the cooler 17 is activated, allowing coolant to enter the cooling tank 16. The flowing coolant cools and shapes the material. The cooling tank 16 passes through the extrusion block 7 and the insertion block 18, with the insertion block 18 entering the receiving groove 19 near... The forming tank 6 can cool the raw materials more efficiently, improving the forming efficiency. After cooling, the hydraulic cylinder 4 is restarted to separate the force-bearing module 3 from the extrusion module 5. Then, the cylinder 10 is activated. The output shaft of the cylinder 10 drives the unloading rod 9 inside the unloading tank 8 to move towards the inside of the forming tank 6, thereby causing the semi-tee copper tube formed inside the forming tank 6 to be extruded and fall off, leaving the discharge chute 15 on the processing table 1. Afterwards, the two semi-tee copper tubes are welded and fixed into a whole tee copper tube. Through the above structure, During the production and processing of T-shaped copper pipes, the cylinder 10 drives a T-shaped unloading rod 9 to conveniently extrude the semi-T-shaped copper pipes formed inside the forming groove 6, thus making unloading convenient and not affecting the efficiency of production and processing. Furthermore, when using the T-shaped unloading rod 9 for extrusion, force can be applied to the semi-T-shaped copper pipe from all directions, preventing uneven force that could cause the semi-T-shaped copper pipe to get stuck inside the forming groove 6 and making unloading inconvenient. This ensures that unloading always proceeds smoothly.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A processing device for tee copper pipes that facilitates unloading, comprising a processing table (1) and an extruder (2), characterized in that, A force-bearing module (3) is fixedly connected to the top of the processing table (1). A hydraulic cylinder (4) is fixedly connected to the top of the processing table (1). An extrusion module (5) is driven by the output shaft of the hydraulic cylinder (4). A T-shaped forming groove (6) is opened on the surface of the force-bearing module (3). A T-shaped extrusion block (7) is fixedly connected to the top of the extrusion module (5). A discharge groove (8) is opened inside the forming groove (6). A T-shaped discharge rod (9) is slidably connected inside the discharge groove (8). A cylinder (10) is fixedly connected to one side of the force-bearing module (3). The output shaft of the cylinder (10) is driven by the discharge rod (9).

2. The tee copper pipe processing device for easy unloading according to claim 1, characterized in that, The surface of the force-bearing module (3) is fixedly connected with several anti-moving blocks (11), and the two sides of the extrusion module (5) are fixedly connected with several blocking blocks (12). The anti-moving blocks (11) and the blocking blocks (12) are distributed intermittently.

3. The tee copper pipe processing device for easy unloading according to claim 1, characterized in that, The top of the force-bearing module (3) is fixedly connected to an injection block (13), and an injection port (14) is opened on the top of the injection block (13).

4. The tee copper pipe processing device for easy unloading according to claim 1, characterized in that, The top of the processing table (1) is provided with a discharge trough (15).

5. The tee copper pipe processing device for easy unloading according to claim 1, characterized in that, The extrusion module (5) has a cooling groove (16) inside, and a cooler (17) is fixedly connected to the side of the extrusion module (5). The output shaft and input shaft of the cooler (17) are both connected to the cooling groove (16).

6. The tee copper pipe processing device for easy unloading according to claim 5, characterized in that, Two insertion blocks (18) are fixedly connected to one side of the extrusion module (5), a part of the cooling groove (16) is located inside the insertion block (18), and two receiving grooves (19) are opened on the surface of the force-bearing module (3).

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