Adjustable aluminum profile forming die

CN224724722UActive Publication Date: 2026-09-08GUANGDONG JIAHUA ALUMINIUM CO LTD
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Patent Information

Application Number
CN202521998207.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2026-09-08
Estimated Expiration
2035-09-16

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种可调式铝型材成型模具,以解决上述背景技术中提出的传统模具难以加工成型不同截面形状的铝型材的问题

Benefits of technology

[0016]本实用新型通过在壳体一和壳体二之间开设有收纳槽,收纳槽内腔转动安装有模具转盘,模具转盘表面开设有成型腔一和成型腔二,壳体二表面开设有与成型腔一对应的成型孔,壳体一表面固定有与成型腔一对应的连接座,模具转盘中部固定有连接柱,连接柱中部贯穿开设有多边形插孔,在驱动轴的一端固定有多边形插杆,当模具转盘安装进壳体一和壳体二之间,多边形插杆恰好能够插入多边形插孔内腔,此时驱动蜗杆和蜗轮的配合能够驱动模具转盘旋转,进而使得成型腔二与成型孔对应,以便于成型出不同截面形状的铝型材,从而提高本装置的适用范围。

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Abstract

The utility model relates to aluminium alloy processing technical field, concretely is a kind of adjustable aluminium alloy forming die, it includes: mould shell, mould shell includes mutually adhering casing one and casing two, the side surface of casing one and casing two mutually close is all inwards recessed and forms receiving groove;Polygons socket is passed through and is set in the middle part of connecting column, the outside of casing one is rotatably installed with driving shaft;The outside of worm wheel is provided with the driving worm engaged with it, and driving worm rotatably installs in the outside of casing one;Beneficial effects are that: by being equipped with receiving groove between casing one and casing two, mould turntable is rotatably installed in receiving groove inner cavity, forming cavity one and forming cavity two are equipped in mould turntable surface, when mould turntable is installed into between casing one and casing two, the cooperation of driving worm and worm wheel can drive mould turntable rotation, and then make forming cavity two correspond with forming hole, to facilitate the aluminium alloy of different section shape to be formed.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, specifically an adjustable aluminum profile forming mold. Background Technology

[0002] Aluminum profiles are long strip materials with fixed cross-sectional shapes made from aluminum alloy (non-pure aluminum metal) through high-temperature extrusion. They can replace steel to reduce weight, have good weather resistance, are suitable for standardized mass production, and are widely used in fields that require lightweight structures.

[0003] In the prior art, Chinese utility model with publication number CN217665481U discloses an aluminum profile extrusion die, which, by setting a guide groove, can ensure that the aluminum liquid in the middle and the aluminum liquid entering from the feed hole reach the lower die at the same time, so that the produced aluminum profile has a uniform texture and is not prone to weld seams.

[0004] However, traditional extrusion molding dies can only process aluminum profiles with specific cross-sectional shapes. The die replacement process is complex, and the degree of adjustability is low, resulting in a limited range of applications. Therefore, this invention proposes an adjustable aluminum profile forming die to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide an adjustable aluminum profile forming mold to solve the problem mentioned in the background art that traditional molds are difficult to process and form aluminum profiles with different cross-sectional shapes.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an adjustable aluminum profile forming mold, comprising:

[0007] The mold shell includes a shell 1 and a shell 2 that fit together. The sides of the shell 1 and the shell 2 that are close to each other are recessed inward to form a receiving groove. A mold turntable that is adapted to the receiving groove is rotatably installed in the inner cavity of the receiving groove. The surface of the mold turntable is provided with a forming cavity 1 and a forming cavity 2. The surface of the shell 2 is provided with a forming hole that corresponds to the forming cavity 1. The surface of the shell 1 is fixed with a connecting seat that corresponds to the forming cavity 1.

[0008] A connecting column is fixed in the middle of the mold turntable, and a polygonal insertion hole is opened through the middle of the connecting column. A drive shaft is rotatably installed on the outer side of the housing, and a polygonal insertion rod is fixed at one end of the drive shaft. The polygonal insertion rod is movably inserted into the inner cavity of the polygonal insertion hole and is adapted to it.

[0009] A worm gear is fixedly sleeved on the outer side of the drive shaft, and a drive worm is provided on the outer side of the worm gear to mesh with it, and the drive worm is rotatably mounted on the outer side of the housing.

[0010] Preferably, multiple molding cavities, molding cavities, molding holes, and connecting seats are provided and arranged in a circular array around the axis of the mold turntable, with molding cavities and molding cavities spaced apart from each other.

[0011] Preferably, a sealing gasket is bonded and fixed to the inner wall of the storage groove, the sealing gasket is aligned with the molding hole, and a support frame is fixed to the surface of the second housing, with the support frame located below the molding hole.

[0012] Preferably, both the middle of the second housing and the middle of the first housing are provided with clearance holes, and the two ends of the connecting column are respectively movably passed through the two clearance holes.

[0013] Preferably, a feeding pipe is provided on the outer side of the housing, and one end of the feeding pipe is fixedly connected to multiple branch pipes, which are respectively fixedly connected to multiple connecting seats.

[0014] Preferably, a fixing frame is fixedly connected between the multiple branch pipes, one end of the drive shaft is rotatably mounted in the middle of the fixing frame through a bearing, both ends of the drive worm are rotatably connected to the surface of the housing through bearing seats, and one end of the drive worm is fixed with a pulley, which is driven to rotate by an external motor in conjunction with a belt.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention features a receiving groove between housing one and housing two, with a mold turntable rotatably mounted inside the groove. The mold turntable has two forming cavities, housing two and housing two. Housing two has a forming hole corresponding to forming cavity one. Housing one has a connecting seat corresponding to forming cavity one fixed to its surface. A connecting post is fixed in the center of the mold turntable, with a polygonal insertion hole penetrating its center. A polygonal insertion rod is fixed at one end of the drive shaft. When the mold turntable is installed between housing one and housing two, the polygonal insertion rod can be inserted into the polygonal insertion hole. The cooperation of the drive worm and worm wheel drives the mold turntable to rotate, thus aligning forming cavity two with the forming hole, facilitating the forming of aluminum profiles with different cross-sectional shapes, thereby improving the applicability of this device. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is an exploded view of the shell structure 1 and shell 2 of this utility model;

[0019] Figure 3 This is a three-dimensional schematic diagram of the mold turntable structure of this utility model;

[0020] Figure 4This is a schematic diagram showing the separation of the mold turntable and drive shaft structure of this utility model.

[0021] In the diagram: 1. Mold outer shell; 2. Shell 1; 21. Drive worm gear; 203. Clearance hole; 302. Storage groove; 3. Shell 2; 31. Forming hole; 32. Sealing gasket; 33. Support frame; 4. Mold turntable; 41. Forming cavity 1; 42. Forming cavity 2; 43. Connecting post; 44. Polygonal insertion hole; 5. Feed pipe; 51. Branch pipe; 52. Connecting seat; 53. Fixing frame; 6. Drive shaft; 61. Worm gear; 62. Polygonal insertion rod. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] Please see Figures 1 to 4 This utility model provides a technical solution:

[0024] Example 1: An adjustable aluminum profile forming mold, comprising: mold shell 1.

[0025] Specifically, the mold outer shell 1 includes a first shell 2 and a second shell 3 that fit together. The first shell 2 and the second shell 3 are fixedly connected by bolts. The first shell 2 is fixed and has a support leg installed on its lower side. The second shell 3 can be disassembled and separated from the first shell 2. The sides of the first shell 2 and the second shell 3 that are close to each other are recessed inward to form a receiving groove 302, thereby forming a cavity between the first shell 2 and the second shell 3. A mold turntable 4 that is adapted to it is rotatably installed in the cavity of the receiving groove 302. When the second shell 3 is fixed to the first shell 2, the mold turntable 4 can only rotate between the first shell 2 and the second shell 3. When the second shell 3 is separated from the first shell 2, the mold turntable 4 can be disassembled and replaced. The surface of the mold turntable 4 has a first molding cavity 41 and a second molding cavity 42. The surface of the second shell 3 has a molding hole 3 that corresponds to the first molding cavity 41. 1. A connecting seat 52 corresponding to the forming cavity 41 is fixed on the surface of the housing 2. The connecting seat 52 is a hollow structure. The connecting seat 52 is connected to the inner cavity of the receiving groove 302 and corresponds to the forming cavity 41. Therefore, the raw material of the aluminum profile can be fed into the inner cavity of the forming cavity 41 through the connecting seat 52 and then discharged from the forming hole 31. When the forming cavity 42 is aligned with the forming hole 31 by rotating the mold turntable 4, the raw material of the aluminum profile is fed into the inner cavity of the forming cavity 42 through the connecting seat 52 and then discharged from the forming hole 31. And so on. Other forming cavities with different cross-sectional shapes can also be set on the mold turntable 4 of this device. When it is necessary to form aluminum profiles with different cross-sections, it is only necessary to rotate the mold turntable 4. However, it should be noted that in order to ensure the stability of aluminum profile forming, this device is also equipped with a related structure for positioning the rotation of the mold turntable 4. See the following text for details.

[0026] Secondly, a connecting post 43 is fixed in the middle of the mold turntable 4. A polygonal insertion hole 44 is opened through the middle of the connecting post 43. A drive shaft 6 is rotatably installed on the outside of the housing 1 2. A polygonal insertion rod 62 is fixed at one end of the drive shaft 6. The polygonal insertion rod 62 is movably inserted into the inner cavity of the polygonal insertion hole 44 and is adapted to it. When the polygonal insertion rod 62 is inserted into the inner cavity of the polygonal insertion hole 44, the rotation of the drive shaft 6 can drive the mold turntable 4 to rotate through the polygonal insertion rod 62. When the housing 2 3 is disassembled from the housing 1 2, the mold turntable 4 can move along the length direction of the polygonal insertion rod 62 to facilitate the separation of the polygonal insertion hole 44 and the polygonal insertion rod 62.

[0027] Furthermore, a worm gear 61 is fixedly sleeved on the outside of the drive shaft 6. A drive worm 21 meshes with the worm gear 61 and is rotatably mounted on the outside of the housing 2. The drive worm 21 can only rotate. When the drive worm 21 rotates, it can drive the drive shaft 6 to rotate through the meshing transmission with the worm gear 61, thereby driving the mold turntable 4 to rotate. When the drive worm 21 stops rotating, since the meshing transmission between the drive worm 21 and the worm gear 61 is unidirectional, the position of the drive shaft 6 can remain stable, thereby preventing the mold turntable 4 from rotating easily. In other words, when the drive worm 21 stops rotating, it can position the rotation of the mold turntable 4.

[0028] To improve the processing efficiency of this device, multiple forming cavities 41, 42, 31, and 52 are provided and arranged in a circular array around the axis of the mold turntable 4. The forming cavities 41 and 42 are spaced apart from each other. Therefore, this device can form multiple aluminum profiles at one time, resulting in higher processing efficiency. When the connection between the forming hole 31 and the connecting seat 52 is broken by rotating the mold turntable 4, material leakage and waste can be avoided.

[0029] To prevent leakage of aluminum profile raw material inside the mold shell 1, this application also includes a sealing gasket 32 ​​bonded and fixed to the inner wall of the receiving groove 302. The sealing gasket 32 ​​corresponds to the forming hole 31. The sealing gasket 32 ​​is used to improve the sealing between the mold turntable 4 and the forming hole 31, preventing leakage of aluminum profile raw material during extrusion. It should be noted that the inner wall of the receiving groove 302 on the shell 1 2 is also provided with a sealing gasket 32, which is used to ensure the sealing between the connecting seat 52 and the forming cavity 1 41. A support frame 33 is fixed on the surface of the shell 2 3, and the support frame 33 is located below the forming hole 31. Figure 1 As shown, the support frame 33 is provided to support the formed aluminum profile to facilitate subsequent conveying.

[0030] To improve the stability of the mold turntable 4 during installation, this application also features clearance holes 203 penetrating through the middle of both the housing 2 and housing 3, with the two ends of the connecting column 43 respectively movably passing through the two clearance holes 203. Figure 2 and Figure 3 As shown, the clearance hole 203 is mainly used to cooperate with the connecting column 43, thereby improving the stability of the mold turntable 4 after installation and preventing the mold turntable 4 from shaking and shifting position between the housing 1 2 and the housing 2 3.

[0031] In order to supply materials to this device, this application also has a feeding pipe 5 provided on the outside of the housing 2. One end of the feeding pipe 5 is fixedly connected to multiple branch pipes 51, and the multiple branch pipes 51 are respectively fixedly connected to multiple connecting seats 52. The feeding pipe 5 is mainly used to transport aluminum profile raw materials. The other end of the feeding pipe 5 is connected to a hydraulic extruder known in the prior art. The high-pressure oil pump drives the oil cylinder to extend and retract to extrude the molten aluminum profile raw materials into the mold housing 1, thereby forming an aluminum profile with the required cross-sectional shape. In addition, it should be noted that in order to avoid bending and deformation of the formed aluminum profile, the device can also add a cooling structure known in the prior art inside the housing 3, which will not be described in detail here.

[0032] To install and connect the drive shaft 6, this application also includes a fixing frame 53 fixedly connected between multiple branch pipes 51. One end of the drive shaft 6 is rotatably mounted in the middle of the fixing frame 53 via a bearing. The fixing frame 53 is mainly used for the installation and positioning of the drive shaft 6. Both ends of the drive worm 21 are rotatably connected to the surface of the housing 2 via bearing seats, which can ensure the stability of the drive worm 21 and thus prevent the drive worm 21 from disengaging from the worm wheel 61. A pulley is fixed at one end of the drive worm 21. The pulley is driven to rotate by an external motor in conjunction with a belt. According to actual needs, this device can also be provided with a protective cover on the outside of the housing 2 for dust and water protection of the drive worm 21 and the worm wheel 61, which will not be described in detail here.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adjustable aluminum profile forming die, characterized by: include: The mold shell (1) includes a shell one (2) and a shell two (3) that fit together. The sides of the shell one (2) and the shell two (3) that are close to each other are recessed inward to form a storage groove (302). The inner cavity of the storage groove (302) is rotatably installed with a mold turntable (4) that is compatible with it. The surface of the mold turntable (4) is provided with a forming cavity one (41) and a forming cavity two (42). The surface of the shell two (3) is provided with a forming hole (31) that corresponds to the forming cavity one (41). The surface of the shell one (2) is fixed with a connecting seat (52) that corresponds to the forming cavity one (41). A connecting column (43) is fixed in the middle of the mold turntable (4), and a polygonal insertion hole (44) is opened through the middle of the connecting column (43). A drive shaft (6) is rotatably installed on the outer side of the housing (2). A polygonal insertion rod (62) is fixed at one end of the drive shaft (6), and the polygonal insertion rod (62) is movably inserted into the inner cavity of the polygonal insertion hole (44) and is adapted to it. A worm gear (61) is fixedly sleeved on the outside of the drive shaft (6), and a drive worm (21) meshes with it on the outside of the worm gear (61), and the drive worm (21) is rotatably mounted on the outside of the housing (2).

2. The adjustable aluminum profile forming die according to claim 1, characterized in that: The molding cavity one (41), molding cavity two (42), molding hole (31) and connecting seat (52) are all provided in multiple ways and are arranged in a ring array around the axis of the mold turntable (4). The molding cavity one (41) and molding cavity two (42) are spaced apart from each other.

3. An adjustable aluminium profile forming die according to claim 2, characterized in that: A sealing gasket (32) is bonded and fixed to the inner wall of the storage groove (302). The sealing gasket (32) corresponds to the molding hole (31). A support frame (33) is fixed to the surface of the housing (3) and the support frame (33) is located below the molding hole (31).

4. The adjustable aluminum profile forming die according to claim 3, characterized in that: Both the middle of the second shell (3) and the middle of the first shell (2) are provided with clearance holes (203), and the two ends of the connecting column (43) respectively pass through the two clearance holes (203).

5. The adjustable aluminum profile forming mold according to claim 4, characterized in that: A feeding pipe (5) is provided on the outside of the housing (2). One end of the feeding pipe (5) is fixedly connected to multiple branch pipes (51), and the multiple branch pipes (51) are respectively fixedly connected to multiple connecting seats (52).

6. An adjustable aluminium profile forming die according to claim 5, characterised in that: A fixed frame (53) is fixedly connected between multiple branch pipes (51). One end of the drive shaft (6) is rotatably mounted in the middle of the fixed frame (53) through a bearing. Both ends of the drive worm (21) are rotatably connected to the surface of the housing (2) through bearing seats. One end of the drive worm (21) is fixed with a pulley, which is driven to rotate by an external motor in conjunction with a belt.

Citation Information

Patent Citations

  • Aluminum profile extrusion die

    CN217665481U