A regenerator corrugated board profiling apparatus

Abstract

The utility model discloses a kind of regenerative chamber corrugated board profiled equipment, it is related to regenerative chamber corrugated board profiled technical field, including rack and fixedly installed in rack both sides feeding station and cutting station, the rack top is evenly installed with multiple roller groups along length direction, the utility model feeding station is provided with a pair of bending limit plate and multiple first limit wheels in its inboard, cooperate the first support roller of lower side, can effectively limit and guide to plate before profiling, ensure that plate straight enters roll area, avoid the forming deviation problem caused by artificial feeding not straight from source, significantly improve the profiling quality of corrugated board, while roller seat below is provided with detachable profiling limit component, by the cooperation of inserting rod, spigot and moving frame, second limit wheel position can be quickly disassembled or adjusted;While adjusting plate and adjusting screw can accurately control the position of second limit wheel, improve limit effect, ensure the position accuracy of corrugated board in profiling process.

Description

Technical Field

[0001] This utility model relates to the field of heat storage chamber corrugated sheet forming technology, specifically a heat storage chamber corrugated sheet forming equipment. Background Technology

[0002] The core function of a corrugated sheet forming machine is to continuously roll out various shapes of grooves on metal sheets, serving both structural reinforcement and decorative aesthetics. It is formed by pressing upper and lower corrugated rollers together and using gear meshing transmission to gradually press a flat metal sheet into a corrugated shape. The existing metal shell heat storage chambers are assembled from multiple corrugated sheets (metal forming sheets) on their outer walls. Currently, the corrugated outer walls of most metal shell heat storage chambers are processed by forming machines. During the production and processing of corrugated sheets, the raw material sheets are subjected to multiple roll forming processes by a forming machine. However, before the raw material sheets are roll formed, it is easy for the manual feeding to be uneven. As the roll forming process proceeds, the offset will be further amplified, which will seriously affect the forming quality of the corrugated sheets. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a heat storage chamber corrugated sheet forming device, which solves the technical problem that the sheet material is prone to positional displacement during the feeding and forming stages in existing devices. This resolves the problems mentioned in the background section.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a heat storage chamber corrugated sheet forming equipment, including a frame and a feeding station and a cutting station fixedly installed on both sides of the frame, wherein multiple roller sets are evenly installed on the top of the frame along the length direction; The roller assembly includes a pair of roller seats symmetrically mounted on the top of the frame. A driving roller and a driven roller are rotatably connected to the inner side of the roller seats respectively. A forming roller is provided on both the driving roller and the driven roller. A forming limiting assembly is connected to the lower side of the roller seats. The feeding station includes a first frame fixedly installed on one side of the machine frame. A pair of symmetrically arranged bending limiting plates are fixedly installed on the top of the first frame. Multiple first limiting wheels are evenly arranged along the length direction inside the pair of bending limiting plates. Multiple first support rollers for feeding are evenly rotatably connected to the lower side of the pair of bending limiting plates along the length direction.

[0005] Preferably, the forming and limiting assembly includes a connecting frame, one side of which is detachably connected to the lower side of the roller seat, and a pair of assembly frames are fixedly installed on the other side of the connecting frame. A pair of limiting posts are fixedly installed on the upper side of the assembly frame, and an adjusting plate is sleeved on the pair of limiting posts. A second limiting wheel is provided on the inner side of the adjusting plate, and an adjusting screw for adjusting the position of the adjusting plate is threadedly connected to the upper side of the assembly frame.

[0006] Preferably, a pair of sockets are provided on the lower side of the roller seat, a pair of sockets corresponding to the pair of sockets are fixedly installed on one side of the connecting frame, a pair of rectangular holes are provided on the connecting frame, a movable frame is slidably connected inside the pair of rectangular holes, a corresponding insertion hole is provided on both the sockets and the sockets, and a pair of insertion rods corresponding to the insertion holes are fixedly installed on the movable frame.

[0007] Preferably, one end of the movable frame is equipped with a handle for adjusting the position by pushing the movable frame along the rectangular hole, the handle is provided with a first pin hole, and the connecting frame is provided with a second pin hole corresponding to the first pin hole.

[0008] Preferably, the cutting station includes a second frame fixedly installed on the other side of the machine frame. A gantry frame is installed on one side of the top of the second frame. The front end of the gantry frame is provided with a matching upper cutter and a lower cutter. A pair of cylinders at the front end of the gantry frame are used to drive the upper cutter to move vertically.

[0009] Preferably, a second support roller for assisting in the unloading of corrugated board is rotatably connected to the rear side of the portal frame, and a meter counter for measuring the unloading length of the corrugated board is provided at one end of the second support roller.

[0010] Preferably, the top of the second frame is equipped with an L-shaped limiting frame for placing corrugated sheets, and the lower side of the L-shaped limiting frame is rotatably connected with a plurality of third support rollers for removing the corrugated sheets.

[0011] This utility model provides a corrugated sheet forming equipment for a heat storage chamber, which has the following beneficial effects: 1. In this technical solution, the feeding station is equipped with a pair of bending limiting plates and multiple first limiting wheels on its inner side. Together with the first support roller on the lower side, the plate can be effectively limited and guided before forming, ensuring that the plate enters the rolling area straight. This avoids the forming deviation problem caused by manual feeding, significantly improving the forming quality of the corrugated board. At the same time, a detachable forming limiting component is set under the roller seat. Through the cooperation of the insertion rod, insertion port and moving frame, the position of the second limiting wheel can be quickly disassembled or adjusted. Meanwhile, the adjusting plate and adjusting screw can precisely control the position of the second limiting wheel, improve the limiting effect, and ensure the accurate position of the corrugated board during the forming process.

[0012] 2. The cutting station uses a cylinder, an upper cutter, and a lower cutter in conjunction with the second support roller and a meter counter on the rear side of the gantry frame to achieve fixed-length cutting, ensuring that the corrugated board is of consistent length and facilitating subsequent splicing and assembly. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2This is a first perspective view of the frame structure of this utility model; Figure 3 This is a second perspective view of the frame structure of this utility model; Figure 4 This is a first three-dimensional structural diagram of the cutting station of this utility model; Figure 5 This is a second three-dimensional structural diagram of the cutting station of this utility model; Figure 6 This is a first three-dimensional structural view of the molding and limiting component of this utility model; Figure 7 This is a second three-dimensional structural diagram of the molding and limiting component of this utility model; Figure 8 This is a third perspective structural diagram of the molding and limiting component of this utility model.

[0014] In the diagram: 1. Frame; 2. Roller seat; 3. Driven roller; 4. Driven roller; 5. Forming roller; 6. First frame; 7. Bending limit plate; 8. First limit roller; 9. First support roller; 10. Connecting frame; 11. Insertion port; 12. Socket; 13. Rectangular hole; 14. Moving frame; 15. Insertion hole; 16. Insertion rod; 17. Assembly frame; 18. Limiting post; 19. Adjusting plate; 20. Second limit roller; 21. Adjusting screw; 22. Handle; 23. Second frame; 24. Portal frame; 25. Upper cutter; 26. Lower cutter; 27. Cylinder; 28. Second support roller; 29. ​​Meter counter; 30. L-shaped limit frame; 31. Third support roller; 32. First pin hole; 33. Second pin hole. Detailed Implementation

[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0016] Please see Figures 1-8 This utility model provides a technical solution: a heat storage chamber corrugated sheet forming equipment, including a frame 1 and a feeding station and a cutting station fixedly installed on both sides of the frame 1. It can feed raw material sheets that have not been processed into corrugated sheets and perform quantitative cutting operations on the corrugated sheets after forming. Multiple roller sets are evenly installed on the top of the frame 1 along the length direction, and the multiple roller sets can complete the sheet forming operation. The roller set includes a pair of roller seats 2 symmetrically mounted on the top of the frame 1. A drive roller 3 and a driven roller 4 are rotatably connected to the inner side of the roller seat 2. Each drive roller 3 and driven roller 4 is equipped with a forming roller 5. The drive rollers 3 on multiple roller sets are connected by gears and chains, allowing multiple drive rollers 3 to rotate simultaneously via a motor. The drive rollers 3 and driven rollers 4 within each roller set are interconnected by gears. Thus, when the drive rollers 3 of multiple roller sets rotate, they can also drive multiple roller sets to rotate in opposite directions simultaneously. This, in conjunction with the multiple forming rollers 5 on the drive rollers 3 and driven rollers 4, enables the forming operation of the corrugated board. The gear and chain transmission connections and the transmission connections between gears mentioned above are well-known technologies to those skilled in the art and will not be elaborated upon further. A forming limiting component is connected to the lower side of the roller seat 2, which can limit the movement of the board material during the forming process. The feeding station includes a first frame 6 fixedly installed on one side of the frame 1. A pair of symmetrically arranged bending limit plates 7 are fixedly installed on the top of the first frame 6. Multiple first limit wheels 8 are evenly arranged along the length of the pair of bending limit plates 7. Multiple first support rollers 9 for feeding are evenly rotatably connected to the lower side of the pair of bending limit plates 7 along the length of the pair of bending limit plates 7. The operator can convey the board through the first support rollers 9, and through the cooperation of the pair of bending limit plates 7 and the multiple first limit wheels 8 arranged on the bending limit plates 7, the board is centered and limited during the feeding process to prevent the board from shifting during the feeding stage and affecting the subsequent forming operation.

[0017] As an embodiment of this utility model, the forming limiting assembly includes a connecting frame 10. One side of the connecting frame 10 is detachably connected to the lower side of the roller seat 2. A pair of assembly frames 17 are fixedly installed on the other side of the connecting frame 10. A pair of limiting posts 18 are fixedly installed on the upper side of the assembly frame 17. An adjusting plate 19 is sleeved on the pair of limiting posts 18. A second limiting wheel 20 is provided inside the adjusting plate 19. An adjusting screw 21 for adjusting the position of the adjusting plate 19 is threadedly connected to the upper side of the assembly frame 17. The pair of limiting posts 18 are arranged parallel to each other in the vertical direction, which can limit the edge of the sheet material in the vertical direction during the forming process. The position of the second limiting wheel 20 can be adjusted along the limiting posts 18 by adjusting the screw 21 so that the second limiting wheel 20 is close to the edge of the sheet material, further preventing the sheet material from shifting position during the forming process.

[0018] As an embodiment of this utility model, a pair of insertion ports 11 are provided on the lower side of the roller seat 2. A pair of sockets 12 corresponding to the pair of insertion ports 11 are fixedly installed on one side of the connecting frame 10. A pair of rectangular holes 13 are provided on the connecting frame 10. A movable frame 14 is slidably connected inside the pair of rectangular holes 13. Corresponding insertion holes 15 are provided on both the insertion ports 11 and the sockets 12. A pair of insertion rods 16 corresponding to the insertion holes 15 are fixedly installed on the movable frame 14. The connecting frame 10 can be inserted into the lower side of the roller seat 2 through the cooperation of the sockets 12 and the insertion ports 11. Then, the movable frame 14 can be pushed along the rectangular holes 13, and the insertion rods 16 on the movable frame 14 can be inserted into the insertion holes 15. Then, the first pin hole 32 and the second pin hole 33 can be aligned and fixed by using a positioning pin. At this time, the installation of the connecting frame 10 is completed.

[0019] As an embodiment of this utility model, a handle 22 is installed at one end of the movable frame 14 for adjusting the position by pushing the movable frame 14 along the rectangular hole 13. The handle 22 is provided with a first pin hole 32, and the connecting frame 10 is provided with a second pin hole 33 corresponding to the first pin hole 32. The movable frame 14 can be moved along the rectangular hole 13 by pushing the handle 22. After the insertion rod 16 on the movable frame 14 is fully inserted into the insertion hole 15, the movable frame 14 can be fixed by using the positioning pin to cooperate with the first pin hole 32 and the second pin hole 33, thereby completing the connection and installation between the connecting frame 10 and the roller seat 2.

[0020] As an embodiment of this utility model, the cutting station includes a second frame 23 fixedly installed on the other side of the frame 1. A gantry frame 24 is installed on one side of the top of the second frame 23. The front end of the gantry frame 24 is provided with a matching upper cutter 25 and a lower cutter 26. A pair of cylinders 27 at the front end of the gantry frame 24 are used to drive the upper cutter 25 to move vertically. After the forming operation is completed, the upper cutter 25, the lower cutter 26 and the cylinders 27 cooperate to cut the corrugated board after forming.

[0021] As an embodiment of this utility model, a second support roller 28 for assisting in the feeding of corrugated board is rotatably connected to the rear side of the portal frame 24. One end of the second support roller 28 is provided with a meter counter 29 for measuring the feeding length of the corrugated board. The meter counter 29 cooperates with the second support roller 28 to measure the length of the corrugated board after the forming operation is completed. The operator can set the value in advance, and with the upper cutter 25 and the lower cutter 26, the quantitative cutting operation of the corrugated board can be completed.

[0022] As an embodiment of this utility model, the top of the second frame 23 is equipped with an L-shaped limiting frame 30 for placing corrugated sheets. The lower side of the L-shaped limiting frame 30 is rotatably connected with a plurality of third support rollers 31 for removing the corrugated sheets. The cut corrugated sheets are collected through the L-shaped limiting frame 30, and then the operator can remove the processed corrugated sheets. The third support rollers 31 facilitate the operator to pull out the corrugated sheets.

[0023] Those skilled in the art can connect all electrical components in this case to their compatible power supplies via wires, and appropriate controllers should be selected according to the actual situation to meet control requirements. The specific connection and control sequence are well-known technologies and will not be described in detail here.

[0024] Working principle and usage process of this utility model: Feeding stage: The operator places the metal sheet to be processed on the first support roller 9 of the feeding station. Under the guidance of a pair of bending limit plates 7 and multiple first limit wheels 8 on the inner side, the sheet is conveyed forward in a straight line. The first limit wheels 8 center and limit the sheet to prevent it from shifting before entering the rolling area, ensuring that the sheet enters the subsequent forming station in a straight line. Forming stage: The sheet material enters the area of ​​multiple roller groups at the top of the frame 1. The motor drives the active roller 3 in each roller group to rotate through gear and chain transmission. The active roller 3 drives the driven roller 4 that meshes with it to rotate in the opposite direction. The forming rollers 5 set on the active roller 3 and the driven roller 4 continuously roll the sheet material to gradually form a corrugated shape. During the forming process, the limiting post 18 and the second limiting wheel 20 in the forming limiting assembly work together to limit the edge of the sheet material in the horizontal and vertical directions, preventing the sheet material from tilting during the rolling process. The forming limiting assembly can be quickly disassembled and assembled through components such as the insertion rod 16, the insertion port 11, and the moving frame 14, making it easy to replace or maintain components such as the limiting post 18 and the second limiting wheel 20. The overall use is flexible and easy to adapt to different specifications of sheet material. Cutting stage: The corrugated board after forming continues to be conveyed forward to the cutting station. The corrugated board passes through the second support roller 28, and the meter counter 29 that works with it measures the conveying length in real time. When the meter counter 29 detects that the preset length has been reached, the control system triggers the cylinder 27 to run. The cylinder 27 pushes the upper cutter 25 to move downward, and works with the fixed lower cutter 26 to complete the fixed-length cutting of the corrugated board. After being cut, the corrugated board falls into the L-shaped limiting frame 30 to prevent it from scattering or piling up messily. The third support roller 31 on the lower side of the L-shaped limiting frame 30 makes it easy for the operator to pull out the finished corrugated board smoothly to complete the unloading. The operator can then stack or transfer the finished corrugated board to the next process for splicing and assembling the heat storage chamber shell.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat storage chamber corrugated sheet forming equipment, comprising a frame (1) and a feeding station and a cutting station fixedly installed on both sides of the frame (1), characterized in that, Multiple roller sets are evenly installed on the top of the frame (1) along its length; The roller assembly includes a pair of roller seats (2) symmetrically mounted on the top of the frame (1). The inner side of the roller seat (2) is rotatably connected to a drive roller (3) and a driven roller (4). Both the drive roller (3) and the driven roller (4) are provided with forming rollers (5). A forming limiting assembly is connected to the lower side of the roller seat (2). The feeding station includes a first frame (6) fixedly installed on one side of the frame (1). A pair of symmetrically arranged bending limit plates (7) are fixedly installed on the top of the first frame (6). Multiple first limit wheels (8) are evenly arranged in the pair of bending limit plates (7) along their length direction. Multiple first support rollers (9) for feeding are evenly rotatably connected to the lower side of the pair of bending limit plates (7) along their length direction.

2. The heat storage chamber corrugated sheet forming equipment according to claim 1, characterized in that, The forming limiting assembly includes a connecting frame (10), one side of which is detachably connected to the lower side of the roller seat (2), and the other side of which is fixedly installed with a pair of assembly frames (17). A pair of limiting posts (18) are fixedly installed on the upper side of the assembly frame (17), and an adjusting plate (19) is sleeved on the pair of limiting posts (18). A second limiting wheel (20) is provided on the inner side of the adjusting plate (19), and an adjusting screw (21) for adjusting the position of the adjusting plate (19) is threadedly connected to the upper side of the assembly frame (17).

3. The heat storage chamber corrugated sheet forming equipment according to claim 2, characterized in that, The roller seat (2) has a pair of sockets (11) on its lower side. The connecting frame (10) has a pair of sockets (12) corresponding to the pair of sockets (11) fixedly installed on one side. The connecting frame (10) has a pair of rectangular holes (13). A movable frame (14) is slidably connected inside the pair of rectangular holes (13). The sockets (11) and sockets (12) each have corresponding insertion holes (15). The movable frame (14) has a pair of insertion rods (16) corresponding to the insertion holes (15) fixedly installed on it.

4. The heat storage chamber corrugated sheet forming equipment according to claim 3, characterized in that, One end of the movable frame (14) is equipped with a handle (22) for adjusting the position by pushing the movable frame (14) along the rectangular hole (13). The handle (22) is provided with a first pin hole (32), and the connecting frame (10) is provided with a second pin hole (33) corresponding to the first pin hole (32).

5. The heat storage chamber corrugated sheet forming equipment according to claim 1, characterized in that, The cutting station includes a second frame (23) fixedly installed on the other side of the frame (1). A gantry frame (24) is installed on one side of the top of the second frame (23). The front end of the gantry frame (24) is provided with a matching upper cutter (25) and a lower cutter (26). The front end of the gantry frame (24) has a pair of cylinders (27) for driving the upper cutter (25) to move vertically.

6. The heat storage chamber corrugated sheet forming equipment according to claim 5, characterized in that, The gantry frame (24) is rotatably connected to a second support roller (28) for assisting in the unloading of corrugated board. One end of the second support roller (28) is equipped with a meter counter (29) for measuring the unloading length of the corrugated board.

7. A heat storage chamber corrugated sheet forming equipment according to claim 5, characterized in that, The second frame (23) is equipped with an L-shaped limiting frame (30) for placing corrugated boards on its top, and a plurality of third support rollers (31) for removing corrugated boards are rotatably connected to the lower side of the L-shaped limiting frame (30).

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