A snap edge bending die for manufacturing a television back panel

Abstract

The utility model provides a kind of dead edge bending mould for manufacturing television backboard, comprising: protruding part;First punch module, including bending punch and the first driving part of driving bending punch and moves up and down between first position and second position;Second punch module, including anti-tap flat punch and the second driving part of driving anti-tap flat punch and moves up and down between third position and fourth position.The above-mentioned dead edge bending mould, by setting protruding part, first punch module and second punch module simultaneously, by the bending punch of first punch module moves downward, so that first flat panel is bent downward, so that second flat panel is towards inside direction, again by the anti-tap flat punch of second punch module moves upward, to make first flat panel and second flat panel mutually abut, complete the dead edge bending of this backboard area.Therefore, the technical scheme can complete the above-mentioned procedure simultaneously by a set of mould, and production efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of television back panel manufacturing technology, specifically to a die for bending the edge of a television back panel. Background Technology

[0002] In the field of television back panels, back panel products typically employ an F-edge structure to support the weight of the television glass. Current technology often uses a die-bending mold to manufacture the F-edge structure. However, because the F-edge structure requires multiple bending processes, various die-bending molds are needed to complete its manufacturing, resulting in low production efficiency and high production costs.

[0003] Therefore, how to improve the production efficiency of F-side structures has become an urgent technical problem to be solved. Utility Model Content

[0004] The technical problem solved by this utility model is to provide a die for bending the dead edge of a TV back panel, which can improve the production efficiency of the F-edge structure of the TV back panel.

[0005] The above-mentioned technical problem is solved by the following technical solution: a die for bending the sidewall of a TV back panel, used for bending the sidewall of a first back panel, the sidewall of the first back panel including a first flat plate and a second flat plate connected to each other, the first flat plate and the second flat plate being arranged at an included angle, the first flat plate having a first thickness, the second flat plate having a second thickness, the die comprising: A protrusion is used to horizontally place the first flat plate, so that the second flat plate is suspended downwards above the protrusion; The first punch module includes a bending punch and a first driving member that drives the bending punch to move up and down between a first position and a second position; when the bending punch is in the first position, the bending punch is located above the protrusion; when the bending punch is in the second position, the bending punch is located on the outward side of the protrusion, and the distance between the bending punch and the protrusion is equal to the first thickness. The second punch module includes a reverse flat punch and a second driving member that drives the reverse flat punch to move up and down between a third position and a fourth position; when the reverse flat punch is in the third position, the reverse flat punch is located below the protrusion and the two are spaced apart; when the reverse flat punch is in the fourth position, the reverse flat punch abuts against the bottom of the protrusion and the reverse flat punch is located on the inward side of the bending punch in the second position, and the distance between the reverse flat punch and the bending punch in the second position is equal to the sum of the first thickness and the second thickness.

[0006] The aforementioned edge-bending die, by simultaneously incorporating a protrusion, a first punch module, and a second punch module, allows the first flat plate of the first back plate to bend downwards when placed on the protrusion. This causes the first flat plate to bend downwards, aligning the second flat plate inwards. Then, the reverse-bending punch of the second punch module moves upwards, bringing the first and second flat plates into contact, thus completing the edge-bending of the back plate area. Therefore, this technical solution can complete the above processes simultaneously with a single die set, eliminating the need for workers to move the back plate, resulting in high production efficiency and lower costs.

[0007] Furthermore, the sidewall of the protrusion has a first plane, and the sidewall of the bending punch has a second plane parallel to the first plane. When the bending punch is in the second position, the second plane is located on the side of the first plane facing outward, and the distance between the first plane and the second plane is equal to the first thickness.

[0008] Furthermore, the first plane and the second plane are inclined planes.

[0009] Furthermore, the sidewall of the reverse flat punch has a third plane parallel to the first plane. When the reverse flat punch is in the fourth position, the distance between the third plane and the second plane of the bending punch in the second position is equal to the sum of the first thickness and the second thickness.

[0010] Furthermore, the first plane, the second plane, and the third plane are inclined planes.

[0011] Furthermore, the bottom of the protrusion is a concave arc surface, and the top of the counter-striking flat punch is a convex arc surface corresponding to the concave arc surface.

[0012] Furthermore, the mold includes a lower mold base and a stripping module, the protrusion being a partial structure of the lower mold base and located on the side of the lower mold base; the stripping module includes an upper stripping plate and a first driving member that drives the upper stripping plate to move up and down between a fifth position and a sixth position; when the upper stripping plate is in the fifth position, the upper stripping plate is located above the lower mold base, and the distance between the upper stripping plate and the lower mold base is greater than the first thickness; when the upper stripping plate is in the sixth position, the upper stripping plate is located above the lower mold base, and the distance between the upper stripping plate and the lower mold base is equal to the first thickness.

[0013] Furthermore, the lower mold base is provided with protrusions on both the left and right sides.

[0014] Furthermore, the bending punch includes a left bending punch and a right bending punch. The left bending punch engages with a protrusion located on the left side of the lower die base, and the right bending punch engages with a protrusion located on the right side of the lower die base.

[0015] Furthermore, the reverse flat punch includes a left reverse flat punch and a right reverse flat punch. The left reverse flat punch engages with a protrusion located on the left side of the lower die holder, and the right reverse flat punch engages with a protrusion located on the right side of the lower die holder. Attached Figure Description

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 This is a schematic diagram of the structure of the first backplate; Figure 2 for Figure 1 Enlarged view of point a in the middle; Figure 3 A schematic diagram of the structure of the die-bending mold for manufacturing a TV back panel provided by this utility model, in which the bending punch is in the first position and the reverse flat punch is in the third position. Figure 4 for Figure 3 Enlarged view of point A in the middle; Figure 5 A schematic diagram of the structure of the die-bending mold for manufacturing a TV back panel provided by this utility model, in which the bending punch is in the second position and the reverse flat punch is in the fourth and third positions. Figure 6 for Figure 5 Larger image at point B; Figure 7 This is a schematic diagram of the structure of the first back plate after it has been bent and stamped by a punch. Figure 8 for Figure 7 Enlarged view of point b in the middle; Figure 9 This is a schematic diagram of the structure of the first back plate after being stamped by a bending punch and a reverse flat punch. Figure 10 for Figure 9 A magnified view of point c in the middle.

[0018] In the figure: 1. Protrusion; 2. Bending punch; 3. Reverse flat punch; 11. First plane; 12. Concave arc surface; 21. Second plane; 31. Third plane; 32. Convex arc surface; 101. First plane plate; 102. Second plane plate. Detailed Implementation

[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0020] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0021] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0022] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0023] In one embodiment, such as Figure 1-2 As shown, a first back panel is provided. The sidewalls of the first back panel include a first planar plate 101 and a second planar plate 102 connected to each other. The first planar plate 101 and the second planar plate 102 are arranged at an included angle. The first planar plate 101 has a first thickness, and the second planar plate 102 has a second thickness. Figure 3-6 As shown, a die for bending the dead edge of a television back panel is provided, used for bending the aforementioned... Figure 1-2 The sidewall of the first back panel is subjected to a dead-edge bending process, and the mold includes: The protrusion 1 is used to horizontally place the first flat plate 101 so that the second flat plate 102 is suspended downwards above the protrusion 1; The first punch module includes a bending punch 2 and a first driving member that drives the bending punch 2 to move up and down between a first position and a second position; when the bending punch 2 is in the first position, the bending punch 2 is located above the protrusion 1; when the bending punch 2 is in the second position, the bending punch 2 is located on the outward side of the protrusion 1, and the distance between the bending punch 2 and the protrusion 1 is equal to the first thickness; The second punch module includes a reverse flat punch 3 and a second driving member that drives the reverse flat punch 3 to move up and down between a third position and a fourth position. When the reverse flat punch 3 is in the third position, the reverse flat punch 3 is located below the protrusion 1 and the two are spaced apart. When the reverse flat punch 3 is in the fourth position, the reverse flat punch 3 abuts against the bottom of the protrusion 1, and the reverse flat punch 3 is located on the inward side of the bending punch 2 in the second position. The distance between the reverse flat punch 3 and the bending punch 2 in the second position is equal to the sum of the first thickness and the second thickness.

[0024] The aforementioned edge-bending die, by simultaneously configuring a protrusion 1, a first punch module, and a second punch module, allows the first flat plate 101 of the first back plate to bend downwards when placed on the protrusion 1 via the bending punch 2 of the first punch module. This causes the first flat plate 101 to bend downwards, resulting in the second flat plate 102 facing inwards. Then, the counter-bending punch 3 of the second punch module moves upwards, causing the first flat plate 101 and the second flat plate 102 to come into contact, completing the edge-bending of the back plate area. Therefore, this technical solution can complete the above processes simultaneously with only one die, eliminating the need for workers to move the back plate, resulting in high production efficiency and lower costs.

[0025] Preferably, refer to Figure 4 To ensure the flatness of the back panel after bending, the side wall of the protrusion 1 has a first plane 11, and the side wall of the bending punch 2 has a second plane 21 parallel to the first plane 11. When the bending punch 2 is in the second position, the second plane 21 is located on the side of the first plane 11 facing outward, and the distance between the first plane 11 and the second plane 21 is equal to the first thickness.

[0026] Preferably, referring to FIG4, the first plane 11 and the second plane 21 are inclined planes.

[0027] Preferably, refer to Figure 4To ensure the flatness of the back panel after bending, the side wall of the reverse flat punch 3 has a third plane 31 parallel to the first plane 11. When the reverse flat punch 3 is in the fourth position, the distance between the third plane 31 and the second plane of the bending punch 2 in the second position is equal to the sum of the first thickness and the second thickness.

[0028] Preferably, the first plane 11, the second plane 21 and the third plane 31 are inclined planes.

[0029] Preferably, refer to Figure 4 To reduce the excessive impact force of the reverse flat punch 3, the bottom of the protrusion 1 is an inwardly concave arc surface 12, and the top of the reverse flat punch 3 is an outwardly convex arc surface 32 corresponding to the inwardly concave arc surface 12.

[0030] Preferably, to further secure the first back plate, the mold includes a lower mold base and a stripping module, the protrusion 1 being a partial structure of the lower mold base and located on the side of the lower mold base; the stripping module includes an upper stripping plate and a first driving member that drives the upper stripping plate to move up and down between a fifth position and a sixth position; when the upper stripping plate is in the fifth position, the upper stripping plate is located above the lower mold base, and the distance between the upper stripping plate and the lower mold base is greater than the first thickness; when the upper stripping plate is in the sixth position, the upper stripping plate is located above the lower mold base, and the distance between the upper stripping plate and the lower mold base is equal to the first thickness.

[0031] Preferably, in order to simultaneously perform edge bending on both sides of the first back plate, the lower mold base is provided with the protrusion 1 on both the left and right sides.

[0032] Preferably, the bending punch 2 includes a left bending punch 2 and a right bending punch 2, the left bending punch 2 cooperating with a protrusion 1 located on the left side of the lower die base, and the right bending punch 2 cooperating with a protrusion 1 located on the right side of the lower die base.

[0033] Preferably, the reverse-flipping punch 3 includes a left reverse-flipping punch 3 and a right reverse-flipping punch 3. The left reverse-flipping punch 3 mates with the protrusion 1 located on the left side of the lower die base, and the right reverse-flipping punch 3 mates with the protrusion 1 located on the right side of the lower die base. In the specific details of the above embodiments, the technical features can be combined in any non-contradictory way. For the sake of brevity, not all possible combinations of the above technical features are described. However, as long as the combinations of these technical features are not contradictory, they should be considered within the scope of this specification.

[0034] The specific embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A snap edge bending die for manufacturing a television back panel, for performing a snap edge bending on a side wall of a first back panel, the side wall of the first back panel including a first planar panel and a second planar panel connected to each other, the first planar panel and the second planar panel being disposed at an angle, the first planar panel having a first thickness, and the second planar panel having a second thickness, characterized in that, The mold includes: A protrusion is used to horizontally place the first flat plate, so that the second flat plate is suspended downwards above the protrusion; The first punch module includes a bending punch and a first driving member that drives the bending punch to move up and down between a first position and a second position; when the bending punch is in the first position, the bending punch is located above the protrusion; when the bending punch is in the second position, the bending punch is located on the outward side of the protrusion, and the distance between the bending punch and the protrusion is equal to the first thickness. The second punch module includes a reverse flat punch and a second driving member that drives the reverse flat punch to move up and down between a third position and a fourth position; when the reverse flat punch is in the third position, the reverse flat punch is located below the protrusion and the two are spaced apart; when the reverse flat punch is in the fourth position, the reverse flat punch abuts against the bottom of the protrusion and the reverse flat punch is located on the inward side of the bending punch in the second position, and the distance between the reverse flat punch and the bending punch in the second position is equal to the sum of the first thickness and the second thickness.

2. The kiss edge bending die for manufacturing a television back panel according to claim 1, wherein, The sidewall of the protrusion has a first plane, and the sidewall of the bending punch has a second plane parallel to the first plane. When the bending punch is in the second position, the second plane is located on the side of the first plane facing outward, and the distance between the first plane and the second plane is equal to the first thickness.

3. The kiss edge bending die for manufacturing a television back panel according to claim 2, wherein, The first plane and the second plane are inclined planes.

4. The kiss edge bending die for manufacturing a television back panel according to claim 2, wherein, The sidewall of the reverse flat punch has a third plane parallel to the first plane. When the reverse flat punch is in the fourth position, the distance between the third plane and the second plane of the bending punch in the second position is equal to the sum of the first thickness and the second thickness.

5. The kiss edge bending die for manufacturing a television back panel according to claim 4, wherein, The first plane, the second plane, and the third plane are inclined planes.

6. The kiss cut edge bending die for manufacturing a television back panel according to claim 1, wherein, The bottom of the protrusion is a concave arc surface, and the top of the counter-striking flat punch is a convex arc surface corresponding to the concave arc surface.

7. The kiss cut edge bending die for manufacturing a television back panel according to claim 1, wherein, The mold includes a lower mold base and a stripping module. The protrusion is a part of the structure of the lower mold base and is located on the side of the lower mold base. The stripping module includes an upper stripping plate and a first driving member that drives the upper stripping plate to move up and down between a fifth position and a sixth position. When the upper stripper plate is in the fifth position, the upper stripper plate is located above the lower mold base, and the distance between the upper stripper plate and the lower mold base is greater than the first thickness; when the upper stripper plate is in the sixth position, the upper stripper plate is located above the lower mold base, and the distance between the upper stripper plate and the lower mold base is equal to the first thickness.

8. The kiss cut edge bending die for manufacturing a television back panel according to claim 7, wherein, The lower mold base is provided with protrusions on both the left and right sides.

9. The kiss cut edge bending die for manufacturing a television back panel according to claim 8, wherein, The bending punch includes a left bending punch and a right bending punch. The left bending punch engages with a protrusion located on the left side of the lower die base, and the right bending punch engages with a protrusion located on the right side of the lower die base.

10. The kiss cut edge bending die for manufacturing a television back panel according to claim 8, wherein, The counter-punching flat punch includes a left counter-punching flat punch and a right counter-punching flat punch, the left counter-punching flat punch is matched with the protrusion located at the left side of the lower die seat, and the right counter-punching flat punch is matched with the protrusion located at the right side of the lower die seat.

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