A steel pipe reamer
Patent Information
- Application Number
- CN202522080359.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-27
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-27
AI Technical Summary
[0003]目前,市场上常见的钢管扩孔设备主要由夹持机构和扩孔机构组成,其工作原理是先将钢管固定在夹持机构上,然后通过扩孔芯棒对钢管内壁进行扩径处理,在扩孔过程中,为减少扩孔芯棒与钢管内壁的摩擦,通常需要添加润滑油,然而,目前市面上的钢管扩孔设备缺乏清洁功能,扩孔完成后,钢管表面残留的润滑油需要人工清理,或是任其滴落于地面,增加成本,且易于污染工作环境,因此需要进行改进
本实用新型通过设置接油板,有效收集扩孔过程中滴落的润滑油,减少了润滑油滴落至设备内部和工作区域的量,保护工作环境;
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Figure CN224724852U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing technology, and in particular to a steel pipe reaming machine. Background Technology
[0002] In the field of metal processing, steel pipe reaming is a common machining process, widely used in pipe connections, mechanical assembly and other applications.
[0003] Currently, common steel pipe reaming equipment on the market mainly consists of a clamping mechanism and a reaming mechanism. Its working principle is to first fix the steel pipe on the clamping mechanism, and then use a reaming mandrel to expand the inner diameter of the steel pipe. During the reaming process, in order to reduce the friction between the reaming mandrel and the inner wall of the steel pipe, lubricating oil is usually added. However, the steel pipe reaming equipment on the market currently lacks a cleaning function. After the reaming is completed, the lubricating oil remaining on the surface of the steel pipe needs to be cleaned manually or allowed to drip onto the ground, which increases costs and easily pollutes the working environment. Therefore, improvements are needed. Utility Model Content
[0004] In view of the shortcomings of the prior art, this utility model provides a steel pipe expanding machine to solve the problems mentioned in the background art.
[0005] This utility model provides the following technical solution: a steel pipe reaming machine, including a machine base, wherein a clamping mechanism and a reaming mechanism are provided on the machine base; The clamping mechanism includes a first support plate fixed on the machine base, and a pressure plate is provided on the upper side of the first support plate. Arc-shaped grooves for accommodating and positioning steel pipes are respectively provided on the sides of the first support plate and the pressure plate that are close to each other. It also includes a lifting control component for controlling the up and down movement of the pressure plate. The reaming mechanism includes a sliding cavity located on the upper side of the machine platform, a sliding seat slidably connected to the sliding cavity from left to right, and a mounting seat slidably connected to the sliding seat from front to back. It also includes a drive assembly for controlling the movement of the sliding seat and the mounting seat. A reaming mandrel and a cleaning assembly are fixedly provided on the side of the mounting seat, and a liquid outlet pipe is fixedly provided on the side of the mounting seat facing the reaming mandrel.
[0006] Preferably, an oil receiving plate is fixed on the slide block, the oil receiving plate is located on the lower side of the enlarged core rod, the guide groove on the upper side of the oil receiving plate is designed as an inclined surface with a lower front and a higher back, and a guide pipe is provided at the lowest point of the guide groove.
[0007] Preferably, the cleaning component includes an inner column and a hollow tube fitted over the inner column, wherein the outer curved surface of the inner column and the inner curved surface of the hollow tube are respectively fitted with cleaning cotton. The right edges of the inner column, the hollow tube, and the enlarged mandrel do not extend to the right side of the oil receiving plate.
[0008] Preferably, a compression ring is slidably connected between the inner column and the hollow tube, and a cylinder for controlling the left and right position of the compression ring is fixed on the mounting base.
[0009] Preferably, the lifting control assembly includes a bracket fixed to the machine base, a horizontal plate fixed to the top surface of the bracket, and a second cylinder fixed to the horizontal plate. The piston rod in the second cylinder is connected downward to the upper end of the pressure plate, and a plurality of first guide rods are provided at the upper end of the pressure plate, penetrating upward through the horizontal plate.
[0010] Preferably, the machine base is further fixed with a rear abutment plate and a second support plate. The second support plate is located between the first support plate and the rear abutment plate, and the upper side of the second support plate is also provided with the arc-shaped groove. The rear abutment plate has a vertical surface perpendicular to the axis of the arc-shaped groove.
[0011] Preferably, the drive assembly includes a third cylinder installed in the machine tool, and the piston rod in the third cylinder is connected to the right side of the slide. The rear side of the slide is equipped with a No. 4 cylinder, and the piston rod inside the No. 4 cylinder is connected to the rear side of the mounting base.
[0012] This utility model provides a steel pipe reaming machine, which has the following beneficial effects: This utility model effectively collects the lubricating oil dripping during the hole enlargement process by setting up an oil receiving plate, reducing the amount of lubricating oil dripping into the equipment and working area, and protecting the working environment; This invention can absorb excess lubricating oil from the surface of steel pipes using a cleaning cotton. Furthermore, the extrusion ring in this invention can squeeze out the lubricating oil from the cleaning cotton, ensuring that the cleaning cotton maintains good oil absorption performance and preventing it from becoming saturated with oil and failing. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the appearance of this utility model; Figure 2 This is a schematic diagram of the main structure within this utility model; Figure 3 yes Figure 2 Enlarged view of point A in the middle; Figure 4 This is a top view of the present invention.
[0014] In the picture: 11. Machine base; 21. Support plate No. 1; 22. Pressure plate; 31. Slide cavity; 32. Slide seat; 33. Mounting seat; 34. Expanding mandrel; 35. Liquid outlet pipe; 36. Oil receiving plate; 37. Guide groove; 41. Inner column; 42. Hollow tube; 43. Extrusion ring; 44. Cylinder No. 1; 51. Bracket; 52. Cylinder No. 2; 61. Rear abutment plate; 62. Support plate No. 2; 71. Cylinder No. 3; 72. Cylinder No. 4. Detailed Implementation
[0015] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0016] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] Reference Figures 1-4According to an embodiment of the present invention, a steel pipe reaming machine includes a machine base 11, on which a clamping mechanism and a reaming mechanism are provided. The clamping mechanism is used to lock the steel pipe, while the reaming mechanism is used to ream the steel pipe.
[0020] In this embodiment, the clamping mechanism includes a first support plate 21 fixed on the machine base 11, and a pressure plate 22 is provided on the upper side of the first support plate 21. Arc-shaped grooves for accommodating and positioning steel pipes are respectively provided on the sides of the first support plate 21 and the pressure plate 22 that are close to each other. It also includes a lifting control component for controlling the up and down movement of the pressure plate 22.
[0021] like Figure 1 As shown, the lifting control assembly includes a bracket 51 fixed on the machine base 11. A horizontal plate is fixed on the top surface of the bracket 51, and a second cylinder 52 is fixed on the horizontal plate. The piston rod inside the second cylinder 52 is connected downward to the upper end of the pressure plate 22. In addition, a plurality of first guide rods are provided on the upper end of the pressure plate 22, which penetrate upward through the horizontal plate to ensure the stable lifting of the pressure plate 22.
[0022] In this embodiment, when it is necessary to clamp the steel pipe, the operator controls the pressure plate 22 to be raised to the highest position by the second cylinder 52, and then places the steel pipe in the arc groove in the first support plate 21. After that, the operator controls the pressure plate 22 to sink until the steel pipe is clamped between the pressure plate 22 and the first support plate 21 to complete the locking, which facilitates the subsequent hole enlargement work.
[0023] In order to limit the left and right position of the steel pipe when it is clamped, a rear abutment plate 61 and a second support plate 62 are also fixed on the machine base 11. The second support plate 62 is located between the first support plate 21 and the rear abutment plate 61, and the upper side of the second support plate 62 is also provided with the arc-shaped groove. The rear abutment plate 61 has a vertical surface perpendicular to the axis of the arc-shaped groove.
[0024] When installing the steel pipe, the workers place the steel pipe on the first support plate 21 and the second support plate 62, and make the right end of the steel pipe abut against the rear abutment plate 61. Then, the pressure plate 22 is lowered and locked. This process ensures that the left and right positions of each steel pipe are consistent after locking, and ensures that the enlarged hole area is consistent.
[0025] The reaming mechanism includes a sliding cavity 31 located on the upper side of the machine base 11. A sliding block 32 is slidably connected to the sliding cavity 31 from left to right, and a mounting base 33 is slidably connected to the sliding block 32 from front to back. The mechanism also includes a drive assembly for controlling the movement of the sliding block 32 and the mounting base 33. A reaming mandrel 34 and a cleaning assembly are fixedly mounted on the side of the mounting base 33. An outlet pipe 35 is fixedly mounted on the side of the mounting base 33, directly opposite the reaming mandrel 34.
[0026] The outlet pipe 35 can discharge the lubricating fluid that falls on the reaming mandrel 34 in a timely manner, so as to reduce the wear of the reaming mandrel 34 and the inside of the steel pipe during the reaming operation. The cleaning component is used to clean the lubricating fluid that remains on the steel pipe after the reaming is completed, so as to prevent the lubricating fluid from dripping down after the steel pipe is unloaded and contaminating the working environment.
[0027] To prevent excessive lubricant from dripping into the equipment, an oil receiving plate 36 is fixed on the slide 32. The oil receiving plate 36 is located below the enlarged core rod 34. The guide groove 37 on the upper side of the oil receiving plate 36 is designed as an inclined surface with a lower front and a higher back. A guide pipe is provided at the lowest point of the guide groove 37 so that the lubricant falling into the oil receiving plate 36 can be discharged smoothly.
[0028] Specifically, the cleaning assembly includes an inner column 41 and a hollow tube 42 fitted over the inner column 41. The outer curved surface of the inner column 41 and the inner curved surface of the hollow tube 42 are respectively equipped with cleaning cotton to absorb excess lubricating oil. Furthermore, the right edges of the inner column 41, the hollow tube 42, and the enlarged core rod 34 do not extend to the right side of the oil receiving plate 36, so that the oil receiving plate 36 can be effective.
[0029] Detailed hole enlargement process: After the steel pipe is clamped, the axis of the steel pipe and the axis of the expanding mandrel 34 are at the same height. Then, a certain amount of lubricating fluid flows out of the liquid outlet pipe 35 and lubricates the expanding mandrel 34. Excess lubricating fluid will fall into the oil receiving plate 36 and be recycled or disposed of. Then, the slide block 32 moves to the right to insert the expanding mandrel 34 into the steel pipe and realize the expanding work of the steel pipe. After the hole enlargement is completed, the slide block 32 moves to the left and the mounting base 33 moves backward until the hollow tube 42 and the inner column 41 are directly opposite the steel pipe. Then the slide block 32 moves to the right again so that the cleaning cotton inside the inner column 41 and the hollow tube 42 is attached to the inner and outer walls of the steel pipe, thereby absorbing excess lubricating oil on the surface of the steel pipe. Then the slide block 32 retracts to the left to complete the hole enlargement and cleaning work of the steel pipe.
[0030] In the second embodiment of the steel pipe expanding machine, in order to achieve the oil squeezing operation of the cleaning cotton and avoid reducing its oil absorption function, a compression ring 43 is slidably connected between the inner column 41 and the hollow tube 42. A first cylinder 44 for controlling the left and right position of the compression ring 43 is fixed on the mounting base 33. After the slide block 32 moves to the left and resets, the first cylinder 44 can control the compression ring 43 to move to the right and then reset to the left. This process can squeeze the lubricating oil in the cleaning cotton into the oil receiving plate 36, ensuring the oil absorption effect of the cleaning cotton.
[0031] In addition, the drive assembly includes a third cylinder 71 installed in the machine base 11, and the piston rod in the third cylinder 71 is connected to the right side of the slide block 32. The rear side of the slide block 32 is equipped with a fourth cylinder 72, and the piston rod inside the fourth cylinder 72 is connected to the rear side of the mounting base 33.
[0032] That is, the operator can control the left and right positions of the slide 32 and the mounting base 33 through the third cylinder 71, and control the front and back positions of the mounting base 33 through the fourth cylinder 72, so as to complete the enlargement and cleaning of the steel pipe.
[0033] It should be noted that, as Figure 3 As shown, the connection between the first cylinder 44 and the extrusion ring 43 is as follows: a semi-circular disk is installed at the end of the piston rod inside the first cylinder 44, and multiple sliding rods connected to the extrusion ring 43 are installed on the side of the semi-circular disk to avoid the phenomenon of jamming caused by uneven force on the extrusion ring.
[0034] It should be noted that the liquid supply device for supplying liquid to the outlet pipe may include a liquid storage tank and an electrically controlled pump, wherein the electrically controlled pump can controllably pressurize the lubricating oil in the liquid storage tank into the outlet pipe 35 to discharge liquid; The guide pipe functions as a liquid outlet pipe and can be directly connected to the waste lubricating fluid treatment system. The aforementioned components, control methods, and systems are all conventional setups in the prior art and will not be described in detail here.
[0035] In addition, the piston rod in the third cylinder 71 needs to be reinforced and its center of gravity adjusted with respect to the slide block 32 to prevent it from being misaligned under stress and thus reducing the service life of the third cylinder.
[0036] In addition, a second oil receiving plate can be placed at the bottom of the sliding cavity 31 or on the ground to receive the lubricating oil (not shown in the figure) that drips from the expanded core rod 34 when it is detached from the steel pipe and the steel pipe has not yet been cleaned by the cleaning cotton.
[0037] The above description is only a specific embodiment of the present utility model, but the technical features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present utility model are covered by the patent scope of the present utility model.
Claims
1. A steel pipe reaming machine, comprising a machine base (11), characterized in that: The machine base (11) is equipped with a clamping mechanism and a hole-expanding mechanism; The clamping mechanism includes a first support plate (21) fixed on the machine base (11), and a pressure plate (22) is provided on the upper side of the first support plate (21). The first support plate (21) and the pressure plate (22) are respectively provided with arc-shaped grooves for accommodating and positioning steel pipes on the sides close to each other. It also includes a lifting control component for controlling the up and down movement of the pressure plate (22). The reaming mechanism includes a sliding cavity (31) located on the upper side of the machine base (11), a sliding seat (32) slidably connected to the sliding cavity (31) from left to right, and a mounting seat (33) slidably connected to the sliding seat (32) from front to back. It also includes a drive assembly for controlling the movement of the sliding seat (32) and the mounting seat (33). A reaming mandrel (34) and a cleaning assembly are fixed on the side of the mounting seat (33), and a liquid outlet pipe (35) is fixed on the side of the mounting seat (33) facing the reaming mandrel (34).
2. The steel pipe reamer according to claim 1, characterized in that: An oil receiving plate (36) is fixed on the slide (32). The oil receiving plate (36) is located on the lower side of the hole-expanding mandrel (34). The guide groove (37) inside the upper side of the oil receiving plate (36) is designed as an inclined surface with a lower front and a higher back. A guide pipe is provided at the lowest point of the guide groove (37).
3. A steel pipe reamer according to claim 2, characterized in that: The cleaning assembly includes an inner column (41) and a hollow tube (42) fitted outside the inner column (41), with cleaning cotton filling the outer curved surface of the inner column (41) and the inner curved surface of the hollow tube (42). The right edges of the inner column (41), the hollow tube (42), and the expanded core rod (34) do not extend to the right side of the oil receiving plate (36).
4. A steel pipe reamer according to claim 3, characterized in that: A compression ring (43) is slidably connected between the inner column (41) and the hollow tube (42), and a first cylinder (44) for controlling the left and right position of the compression ring (43) is fixed on the mounting base (33).
5. A steel pipe reamer according to claim 1, characterized in that: The lifting control assembly includes a bracket (51) fixed on the machine base (11). A horizontal plate is fixed on the top surface of the bracket (51), and a second cylinder (52) is fixed on the horizontal plate. The piston rod in the second cylinder (52) is connected downward to the upper end of the pressure plate (22), and a plurality of first guide rods are provided on the upper end of the pressure plate (22) that penetrate upward through the horizontal plate.
6. A steel pipe reamer according to claim 1, characterized in that: The machine base (11) is also fixed with a rear abutment plate (61) and a second support plate (62). The second support plate (62) is located between the first support plate (21) and the rear abutment plate (61). The upper side of the second support plate (62) is also provided with the arc groove. The rear abutment plate (61) has a vertical surface perpendicular to the axis of the arc groove.
7. A steel pipe reamer according to claim 1, characterized in that: The drive assembly includes a third cylinder (71) installed in the machine base (11), and the piston rod in the third cylinder (71) is connected to the right side of the slide (32); The rear side of the slide (32) is equipped with a fourth cylinder (72), and the piston rod inside the fourth cylinder (72) is connected to the rear side of the mounting base (33).