A round hardware workpiece fixture clamp
Patent Information
- Application Number
- CN202521582040.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-07-28
AI Technical Summary
针对现有技术的不足,本实用新型的目的在于提供一种圆形五金工件的工装夹具,该装置旨在解决现有的钢管夹具使用时多为侧方放料或卸料,上料或卸料速度慢,降低钢管加工速度的问题
本实用新型通过转动夹具和定位夹具的设置,实现五金管转动固定,使五金管换料固定加工时行程更短,提高五金管固定速度,配合五金管自动上料和卸料,缩短上料或卸料速度慢,增加钢管加工速度,在转动夹具旋转过程中,在进管机构的作用下,向转动夹具表面空闲的管槽内持续放入五金管,实现五金管自动上料,在防滑机构的作用下,能够将五金管远离扩管机的一端定位,防止五金管旋转时窜动,保证五金管转动时的稳定性。
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Figure CN224724857U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pipe fitting processing technology, specifically relating to a tooling fixture for a round hardware workpiece. Background Technology
[0002] Steel pipes are steel materials with a hollow cross-section, whose length is much greater than its diameter or circumference. Seamless steel pipes are a type of steel pipe. Seamless steel pipes are made from a single piece of metal and have no seams on their surface. They have a hollow cross-section and are widely used in pipelines for transporting fluids. Seamless steel pipes require hot rolling during the production process, and one of the most important steps in the hot rolling process is piercing and diameter expansion. Steel pipe clamps are mostly used for side feeding or unloading, which results in slow feeding or unloading speeds and reduces the processing speed of steel pipes. Utility Model Content
[0003] (1) Technical problems to be solved In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a tooling fixture for round hardware workpieces. This device aims to solve the problem that existing steel pipe fixtures are mostly used for side loading or unloading, which results in slow loading or unloading speed and reduces the processing speed of steel pipes.
[0004] (2) Technical solution To solve the above-mentioned technical problems, this utility model provides a tooling fixture for a round hardware workpiece, comprising: a bracket, a rotating shaft rotatably mounted through the outer surface of the bracket, a rotating clamp mounted on the outer surface of the rotating shaft, a pipe groove provided on the outer surface of the rotating clamp, a hardware pipe provided inside the pipe groove, a motor mounted on the outer surface of the bracket, the output end of the motor being fixedly connected to the rotating shaft, a mounting bracket mounted on the outer surface of the bracket, a cylinder mounted on the outer surface of the mounting bracket, a positioning clamp mounted on the telescopic end of the cylinder, a pipe expander provided outside the bracket, a pipe infeeding mechanism provided outside the rotating clamp, and an anti-slip mechanism mounted on the outer surface of the bracket.
[0005] Optionally, the tube feeding mechanism includes a tube sleeve, with the tube sleeve disposed outside the rotating clamp, and the bottom end of the tube sleeve fitting against the outer surface of the rotating clamp, and a support frame mounted on the bottom surface of the tube sleeve.
[0006] Optionally, an arc-shaped frame is installed on the outer surface of the tube, and the arc-shaped frame is attached to the outside of the rotating clamp.
[0007] Optionally, a baffle is fixedly connected to the outer surface of the tube, and the end of the metal tube closest to the tube expander is in contact with the baffle.
[0008] Optionally, the outer surface of the tube is provided with two viewing windows.
[0009] Optionally, the bottom end of the support frame is fixed to the bracket with screws.
[0010] Optionally, a discharge hopper is fixedly connected to the outer surface of the bracket, and the discharge hopper is arc-shaped.
[0011] Optionally, the anti-slip mechanism includes a groove, the outer surface of the rotating clamp is provided with a groove, an electromagnet ring is provided inside the groove, a fixing plate is installed on the outer surface of the electromagnet ring, and the fixing plate is fixedly connected to the bracket.
[0012] (3) Beneficial effects Compared with the prior art, the beneficial effects of this utility model are as follows: This invention achieves the rotation and fixation of metal tubes through the setting of rotating clamps and positioning clamps, which shortens the stroke during metal tube replacement and fixing processing, improves the fixing speed of metal tubes, and, together with the automatic feeding and unloading of metal tubes, shortens the feeding or unloading speed and increases the processing speed of steel pipes. During the rotation of the rotating clamp, under the action of the tube feeding mechanism, metal tubes are continuously put into the empty tube slots on the surface of the rotating clamp, realizing automatic feeding of metal tubes. Under the action of the anti-slip mechanism, the end of the metal tube away from the tube expander can be positioned to prevent the metal tube from moving around during rotation and ensure the stability of the metal tube during rotation. Attached Figure Description
[0013] Figure 1 This is a front view of the main structure of this utility model; Figure 2 This is the utility model Figure 1 Enlarged structural diagram at point A in the middle; Figure 3 This is a side view of the structure of this utility model; Figure 4 This is a three-dimensional structural view of the rotating clamp of this utility model; Figure 5 This is a three-dimensional structural diagram of the tube of this utility model; Figure 6 This is a three-dimensional structural diagram of the cylinder and positioning fixture of this utility model.
[0014] The labels in the attached diagram are as follows: 1. Pipe; 2. Viewing window; 3. Discharge hopper; 4. Mounting frame; 5. Arc frame; 6. Cylinder; 7. Support; 8. Pipe expander; 9. Hardware pipe; 10. Baffle plate; 11. Slide groove; 12. Electromagnetic ring; 13. Fixing plate; 14. Rotating clamp; 15. Support frame; 16. Motor; 17. Rotating shaft; 18. Pipe groove; 19. Positioning clamp. Detailed Implementation
[0015] This specific embodiment is a tooling fixture for a round hardware workpiece, and its structural schematic diagram is as follows. Figures 1-6As shown, it includes: a bracket 7, a rotating shaft 17 rotatably mounted through the outer surface of the bracket 7, a rotating clamp 14 mounted on the outer surface of the rotating shaft 17, a pipe groove 18 provided on the outer surface of the rotating clamp 14, and a hardware pipe 9 provided inside the pipe groove 18, a motor 16 mounted on the outer surface of the bracket 7, and the output end of the motor 16 fixedly connected to the rotating shaft 17, a mounting frame 4 mounted on the outer surface of the bracket 7, and a cylinder 6 mounted on the outer surface of the mounting frame 4, a positioning clamp 19 mounted on the telescopic end of the cylinder 6, a pipe expander 8 provided outside the bracket 7, a pipe inlet mechanism provided outside the rotating clamp 14, and an anti-slip mechanism mounted on the outer surface of the bracket 7.
[0016] Specifically, through the configuration of motor 16, the controller sends a pulse signal to the stepper driver, which then controls motor 16 to rotate 60 degrees. The rotation of motor 16 drives the rotating shaft 17 and the rotating clamp 14 to rotate. The rotation of the rotating clamp 14 drives the tube groove 18 and the hardware tube 9 to rotate intermittently at 60-degree intervals. When the rotating clamp 14 stops, cylinder 6 is activated to push the positioning clamp 19 to press against its corresponding hardware tube 9, fixing the hardware tube 9 within the tube groove 18. The tube expander 8 then starts to expand the hole in the hardware tube 9. After the expansion is complete, the tube expander 8 separates from the hardware tube 9, and cylinder 6 pulls the positioning clamp 19 away from its corresponding hardware tube 9. Motor 16, controlled by the controller, rotates 60 degrees, driving the rotating shaft 17 and the rotating clamp 14 to rotate. The hardware tube 9 in the tube groove 18, located directly above the rotating clamp 14, rotates to the position corresponding to the positioning clamp 19. Cylinder 6... The positioning fixture 19 is activated to press the corresponding metal tube 9 for repeated processing. The rotating fixture 14 rotates, and the metal tube 9 in the tube groove 18 located below it automatically slides down and falls under the action of gravity, realizing the automatic unloading of the metal tube 9. By setting the rotating fixture 14 and the positioning fixture 19, the metal tube 9 is rotated and fixed, so that the stroke of the metal tube 9 is shorter when changing and fixing the metal tube 9, and the fixing speed of the metal tube 9 is increased. With the automatic feeding and unloading of the metal tube 9, the feeding or unloading speed is shortened and the steel pipe processing speed is increased. During the rotation of the rotating fixture 14, the metal tube 9 is continuously put into the empty tube groove 18 on the surface of the rotating fixture 14 under the action of the tube feeding mechanism, realizing the automatic feeding of the metal tube 9. Under the action of the anti-slip mechanism, the end of the metal tube 9 away from the tube expander 8 can be positioned to prevent the metal tube 9 from moving during rotation and to ensure the stability of the metal tube 9 during rotation.
[0017] Furthermore, the tube feeding mechanism includes a tube 1, the tube 1 is provided on the outside of the rotating clamp 14, and the bottom end of the tube 1 is in contact with the outer surface of the rotating clamp 14. A support frame 15 is installed on the bottom surface of the tube 1.
[0018] Specifically, by arranging the hardware tubes 9 in the tube cylinder 1, when the rotating clamp 14 rotates, the hardware tubes 9 in the tube cylinder 1 automatically roll into the empty tube groove 18 on the surface of the rotating clamp 14 under the action of gravity, thereby realizing the automatic feeding of the hardware tubes 9.
[0019] Furthermore, an arc-shaped frame 5 is installed on the outer surface of the tube 1, and the arc-shaped frame 5 is attached to the outside of the rotating clamp 14.
[0020] Specifically, the arc-shaped frame 5 presses against the outside of the rotating clamp 14 to prevent the internal hardware tube 9 of the tube groove 18 from jumping when the rotating clamp 14 rotates.
[0021] Furthermore, a baffle plate 10 is fixedly connected to the outer surface of the tube 1, and the end of the hardware tube 9 near the tube expander 8 is in contact with the baffle plate 10.
[0022] Specifically, when the metal tube 9 falls from the tube cylinder 1 into the tube groove 18, the baffle 10 blocks the end of the metal tube 9 away from the tube expander 8 to prevent the metal tube 9 from moving when it falls from the tube cylinder 1 into the tube groove 18.
[0023] Furthermore, two viewing windows 2 are provided on the outer surface of the tube 1.
[0024] Specifically, the viewing window 2 allows staff to easily observe the status of the metal tube 9 inside the tube 1, and also allows staff to easily tidy up the metal tube 9 inside the tube 1 through the viewing window 2.
[0025] Furthermore, the bottom end of the support frame 15 is fixedly installed to the bracket 7 with screws.
[0026] Specifically, bracket 7 and support frame 15 are fixedly installed to increase their stability.
[0027] Furthermore, a discharge hopper 3 is fixedly connected to the outer surface of the support 7, and the discharge hopper 3 is arc-shaped.
[0028] Specifically, the discharge hopper 3 can catch the falling metal tube 9 and make the metal tube 9 slide down, making it convenient for the metal tube 9 to fall.
[0029] Furthermore, the anti-slip mechanism includes a groove 11. The outer surface of the rotating clamp 14 is provided with a groove 11. An electromagnet ring 12 is provided inside the groove 11. A fixing plate 13 is installed on the outer surface of the electromagnet ring 12, and the fixing plate 13 is fixedly connected to the bracket 7.
[0030] Specifically, the electromagnet ring 12 is energized to generate a suction force to attract and position the end of the metal tube 9 away from the tube expander 8, preventing the metal tube 9 from moving around when rotating and increasing the stability of the metal tube 9 when rotating. When the metal tube 9 rotates to the side below the rotating clamp 14, the electromagnet ring 12 separates from the metal tube 9, causing the metal tube 9 to fall automatically.
[0031] This utility model discloses a tooling fixture for a circular hardware workpiece. Through the setting of a motor 16, the motor 16 uses a controller to send a pulse signal to a stepper driver, which then controls the motor 16 to rotate 60 degrees. The rotation of the motor 16 drives the rotating shaft 17 and the rotating fixture 14 to rotate. The rotation of the rotating fixture 14 causes the tube groove 18 and the hardware tube 9 to rotate intermittently at 60-degree intervals. When the rotating fixture 14 stops, the cylinder 6 is activated to push the positioning fixture 19 to press against the corresponding hardware tube 9, fixing the hardware tube 9 within the tube groove 18. The tube expander 8 is then activated to expand the hole in the hardware tube 9. After the expansion is complete, the tube expander 8 separates from the hardware tube 9, and the cylinder 6 pulls the positioning fixture 19 away from its corresponding hardware tube 9. The motor 16, controlled by the controller, rotates 60 degrees, driving the rotating shaft 17 and the rotating fixture 14 to rotate. The hardware tube 9, located in the tube groove 18 directly above the rotating fixture 14, rotates until it is aligned with the positioning fixture 19. At the corresponding position, the cylinder 6 starts to push the positioning clamp 19 to squeeze the corresponding hardware tube 9 for repeated processing. The rotating clamp 14 rotates and the hardware tube 9 in the tube groove 18 located on its lower side automatically slides down and falls under the action of gravity, realizing the automatic unloading of the hardware tube 9. Through the setting of the rotating clamp 14 and the positioning clamp 19, the hardware tube 9 is rotated and fixed, so that the stroke of the hardware tube 9 during material change and fixing processing is shorter, and the fixing speed of the hardware tube 9 is improved. With the automatic feeding and unloading of the hardware tube 9, the feeding or unloading speed is shortened, and the steel pipe processing speed is increased. During the rotation of the rotating clamp 14, under the action of the tube feeding mechanism, the hardware tube 9 is continuously put into the empty tube groove 18 on the surface of the rotating clamp 14, realizing the automatic feeding of the hardware tube 9. Under the action of the anti-slip mechanism, the end of the hardware tube 9 away from the tube expander 8 can be positioned to prevent the hardware tube 9 from moving during rotation and to ensure the stability of the hardware tube 9 during rotation.
[0032] All technical features in this embodiment can be freely combined according to actual needs.
[0033] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. A fixture for holding a round hardware workpiece, comprising: include: A bracket (7) is provided with a rotating shaft (17) that is rotatably mounted on its outer surface. A rotating clamp (14) is mounted on the outer surface of the rotating shaft (17). A pipe groove (18) is provided on the outer surface of the rotating clamp (14). A hardware pipe (9) is provided inside the pipe groove (18). A motor (16) is mounted on the outer surface of the bracket (7). The output end of the motor (16) is fixedly connected to the rotating shaft (17). A mounting bracket (4) is mounted on the outer surface of the bracket (7). A cylinder (6) is mounted on the outer surface of the mounting bracket (4). A positioning clamp (19) is mounted on the telescopic end of the cylinder (6). A pipe expander (8) is provided outside the bracket (7). A pipe inlet mechanism is provided outside the rotating clamp (14). An anti-slip mechanism is provided on the outer surface of the bracket (7).
2. A round hardware workpiece fixture clamp according to claim 1, characterized in that, The tube feeding mechanism includes a tube (1), the tube (1) is provided on the outside of the rotating clamp (14), and the bottom end of the tube (1) is in contact with the outer surface of the rotating clamp (14). A support frame (15) is installed on the bottom surface of the tube (1).
3. A round hardware workpiece fixture clamp according to claim 2, characterized in that, An arc-shaped frame (5) is installed on the outer surface of the tube (1), and the arc-shaped frame (5) is attached to the outside of the rotating clamp (14).
4. A round hardware workpiece fixture clamp according to claim 3, characterized in that, A baffle plate (10) is fixedly connected to the outer surface of the tube (1), and the end of the metal tube (9) near the tube expander (8) is in contact with the baffle plate (10).
5. A round hardware workpiece fixture clamp according to claim 4, characterized in that, The outer surface of the tube (1) is provided with two viewing windows (2).
6. A round hardware workpiece fixture clamp according to claim 5, wherein, The bottom end of the support frame (15) is fixed to the bracket (7) by screws.
7. A round hardware workpiece fixture clamp according to claim 6, wherein, The outer surface of the bracket (7) is fixedly connected to the discharge hopper (3), and the discharge hopper (3) is arc-shaped.
8. A round hardware workpiece fixture clamp according to claim 6, wherein, The anti-slip mechanism includes a groove (11). The outer surface of the rotating clamp (14) is provided with a groove (11). An electromagnet ring (12) is provided inside the groove (11). A fixing plate (13) is installed on the outer surface of the electromagnet ring (12), and the fixing plate (13) is fixedly connected to the bracket (7).