Containerized reinforcing bar bending apparatus

Abstract

The utility model belongs to the technical field of reinforcing bar processing, disclose a kind of container type reinforcing bar bending equipment, including container and reinforcing bar bending machine, container includes the frame of rectangle, the front side plate pivotally connected in frame front side, the back side plate being set in frame back side, the left side plate being set in frame left side, the right side plate being set in frame right side and the top plate pivotally connected in frame top, front side plate, back side plate, left side plate, right side plate and top plate can be jointly enclosed to form a rectangular space;Reinforcing bar bending machine can be assembled in container, reinforcing bar bending machine includes bending host computer, pressing mechanism, alignment mechanism, feeding rack and operating platform, bending host computer is used to bend reinforcing bar, feeding rack is used to supply reinforcing bar to bending host computer, pressing mechanism is used to position reinforcing bar during bending reinforcing bar, alignment mechanism is used to size, align reinforcing bar.The above-mentioned container type reinforcing bar bending equipment can go along with use, and transportation cost is low, and the efficiency of processing reinforcing bar is high.

Description

Technical Field

[0001] This utility model relates to the field of steel bar processing technology, and in particular to a containerized steel bar bending device. Background Technology

[0002] Existing rebar bending machines are usually manufactured in the factory buildings of rebar distribution centers. The bent rebars of a certain specification need to be transported to the construction site, which increases transportation costs. Alternatively, simple bending machines are used on the construction site to manually bend the rebars of a certain specification. The specifications of the bent rebars are inconsistent, which has a significant impact on the quality of the project. Utility Model Content

[0003] The purpose of this utility model is to provide a containerized steel bar bending device to solve the problems of high cost of transporting steel bars from the steel bar distribution center to the construction site, or poor quality of steel bar bending when using a simple bending machine at the construction site.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A containerized rebar bending device includes a container and a rebar bending machine. The container includes a rectangular frame, a front side plate pivotally connected to the front of the frame, a rear side plate located at the rear of the frame, a left side plate located on the left side of the frame, a right side plate located on the right side of the frame, and a top plate pivotally connected to the top of the frame. The front side plate, rear side plate, left side plate, right side plate, and top plate can together enclose a rectangular space. The rebar bending machine can be assembled inside the container. The rebar bending machine includes a bending main unit, a pressing mechanism, an alignment mechanism, a feeding rack, and an operating table. The bending main unit is used to bend rebars, the feeding rack is used to supply the rebars to the bending main unit, the pressing mechanism is used to position the rebars during the bending process, and the alignment mechanism is used to measure and align the rebars.

[0006] In one embodiment, the front side panel is pivotally connected to the top of the frame.

[0007] In one embodiment, the container further includes a front support rod, which is pivotally connected to the front side panel and has an adjustable length. The front support rod can abut against or insert into the ground to support the front side panel.

[0008] In one embodiment, both the left side plate and the right side plate are pivotally connected to the top of the frame.

[0009] In one embodiment, the container further includes a left support rod and a right support rod, the left support rod being pivotally connected to the left side panel and having an adjustable length, and the right support rod being pivotally connected to the right side panel and having an adjustable length.

[0010] In one embodiment, the container further includes a drive mechanism for driving the front panel to rotate relative to the frame.

[0011] In one embodiment, the containerized rebar bending equipment further includes an electrical control system, which is electrically connected to the rebar bending machine. A maintenance window is provided on the rear side plate corresponding to the position of the electrical control system, and a maintenance door is movably connected to the maintenance window.

[0012] In one embodiment, two bending hosts are arranged at intervals along the left-right direction, the distance between the two bending hosts is adjustable, and the mold on the bending host for bending the reinforcing bar is detachable.

[0013] In one embodiment, the rebar bending machine further includes a finished product storage rack for storing the bent rebars.

[0014] The beneficial effects of this utility model are:

[0015] The aforementioned containerized rebar bending equipment assembles a rebar bending machine inside a container. When bending rebar is needed, the containerized rebar bending equipment can be simply transferred to the designated construction site for on-site processing. This mobile production capability is readily available and reduces transportation costs compared to transporting batches of finished bent rebar to the construction site. Furthermore, compared to using a simple bending machine, the rebar bending machine, including a bending main unit, alignment mechanism, clamping mechanism, and loading rack, offers higher processing efficiency and precision. It is worth emphasizing that both the front and top panels of the container can be opened. Opening the front panel facilitates unloading the processed rebar and allows for easy observation of the bending process. Opening the top panel allows for batch loading from the top of the container using hoisting equipment, which is faster than loading from the sides of the container, further improving the processing efficiency of the rebar bending. Attached Figure Description

[0016] Figure 1 This is a front view of the containerized steel bar bending device proposed in the embodiments of this utility model;

[0017] Figure 2 This is a top view of the containerized steel bar bending device proposed in the embodiments of this utility model;

[0018] Figure 3 This is a side view of the containerized steel bar bending device proposed in the embodiments of this utility model;

[0019] Figure 4 This is a side view of the container proposed in this embodiment of the utility model.

[0020] In the picture:

[0021] 1. Container; 11. Frame; 12. Front panel; 13. Left side panel; 14. Right side panel; 15. Rear panel; 16. Top panel; 17. Inspection door; 2. Rebar bending machine; 21. Bending main unit; 22. Alignment mechanism; 23. Pressing mechanism; 24. Loading rack; 25. Operating table; 26. Electrical control system; 27. Finished product storage rack. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0023] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0025] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0026] refer to Figures 1-4As shown, an embodiment of this utility model proposes a container-type rebar bending device, including a container 1 and a rebar bending machine 2. The container 1 includes a rectangular frame 11, a front side plate 12 pivotally connected to the front side of the frame 11, a rear side plate 15 disposed on the rear side of the frame 11, a left side plate 13 disposed on the left side of the frame 11, a right side plate 14 disposed on the right side of the frame 11, and a top plate 16 pivotally connected to the top of the frame 11. The front side plate 12, rear side plate 15, left side plate 13, right side plate 14, and top plate 16 can together enclose a rectangular space. The rebar bending machine 2 includes a bending host 21, a pressing mechanism 23, an alignment mechanism 22, a feeding rack 24, and an operating table 25. The feeding rack 24 and the operating table 25 are respectively located on the front and rear sides of the rebar bending machine 2. The feeding rack 24 is used to supply rebars to the bending host 21. The bending host 21 is used to bend the rebars. The pressing mechanism 23 is used to position the rebars during the bending process. The alignment mechanism 22 is used to set the length and align the rebars so that the rebars are in the preset position of the bending host 21. The operating table 25 is communicatively connected to the bending host 21, the pressing mechanism 23, the alignment mechanism 22, and the feeding rack 24, and is used to control the bending host 21, the pressing mechanism 23, the alignment mechanism 22, and the feeding rack 24.

[0027] The aforementioned containerized rebar bending equipment assembles the rebar bending machine 2 inside the container 1. When rebar needs to be processed, the containerized rebar bending equipment can be simply transferred to the designated construction site for on-site processing. This mobile production capability is readily available and reduces transportation costs compared to transporting batches of finished bent rebars to the construction site. Furthermore, compared to using a simple bending machine, the rebar bending machine 2, including a bending main unit 21, an alignment mechanism 22, a clamping mechanism 23, and a loading rack 24, offers higher rebar processing efficiency and precision. It is worth emphasizing that both the front panel 12 and the top panel 16 of the container 1 can be opened. Opening the front panel 12 facilitates unloading the processed rebars and allows for easy observation of the bending process. Opening the top panel 16 allows for batch loading from the top of the container 1 using hoisting equipment, which is faster than loading from the left or right sides of the container 1, further improving the rebar bending processing efficiency.

[0028] refer to Figure 3 and Figure 4 As shown, the front panel 12 is pivotally connected to the top of the frame 11. When the front panel 12 flips upward from its position against the frame 11 and opens, it forms an operating area on the front side of the container 1, effectively shielding it from rain or strong sunlight. It is understood that the top panel 16 is kept open except when loading materials, and closed at other times to prevent the service life of the rebar bending machine 2 from being shortened due to water ingress or exposure to sunlight.

[0029] Specifically, to improve the stability of the front side panel 12 when it is in the open state, the container 1 also includes a front support rod (not shown in the figure). The front support rod is pivotally connected to the front side panel 12, and its length is adjustable. The front support rod can abut against or insert into the ground to support the front side panel 12. More specifically, there are two front support rods, which are pivotally connected to the left and right ends of the front side panel 12, respectively.

[0030] Similarly, the left side panel 13 and the right side panel 14 are both pivotally connected to the top of the frame 11 to provide shade or rain protection for operators when opened, while the rear side panel 15 is fixedly connected to the frame 11. The container 1 also includes a left support rod and a right support rod, which are pivotally connected to the left side panel 13 and the right side panel 14 respectively. The lengths of the left and right support rods are adjustable and can abut or insert into the ground to support the left side panel 13 and the right side panel 14.

[0031] To enable the rotation of the front side panel 12, top panel 16, left side panel 13, and right side panel 14 relative to the frame 11, the container 1 also includes drive mechanisms (not shown in the figure). Multiple drive mechanisms are arranged one-to-one with the front side panel 12, top panel 16, left side panel 13, and right side panel 14 to drive the opening and closing of the front side panel 12, top panel 16, left side panel 13, and right side panel 14 respectively. For example, the drive mechanism can be a hydraulic cylinder or an electric cylinder.

[0032] The containerized rebar bending equipment also includes an electrical control system 26, which is electrically connected to the rebar bending machine 2 and the drive mechanism. The electrical control system 26 receives signals from the rebar bending machine 2 and the drive mechanism and issues corresponding commands based on these signals. Furthermore, to facilitate maintenance of the electrical control system 26 when the container 1 is closed, a maintenance window is provided on the rear panel 15 corresponding to the position of the electrical control system 26. A maintenance door 17 is movably connected to the maintenance window. Opening the maintenance door 17 allows for maintenance of the electrical control system 26 without opening the front panel 12, left panel 13, or right panel 14.

[0033] Specifically, refer to Figure 1 As shown, two bending machines 21 are spaced apart along the left and right direction, respectively bending the left and right ends of the reinforcing bars. The distance between the two bending machines 21 is adjustable, and the molds on the bending machines 21 for bending the reinforcing bars are detachable, allowing for the replacement of different molds to accommodate bending reinforcing bars of different specifications and sizes. The bending machines 21, alignment mechanism 22, clamping mechanism 23, and feeding rack 24 can all be existing actuators, which will not be described in detail here.

[0034] refer to Figure 3As shown, the rebar bending machine 2 also includes a finished product storage rack 27, which is used to store the bent rebars. It is worth emphasizing that the bottom of the finished product storage rack 27 is equipped with casters to reduce the difficulty of moving the rack, thus facilitating its movement to the front of the bending machine 21. In other words, the finished product storage rack 27 and the loading rack 24 are located at the front and rear of the bending machine 21, respectively, avoiding interference between loading and unloading during the rebar bending process.

[0035] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A containerized steel bar bending machine, characterized in that, include: The container (1) includes a rectangular frame (11), a front side panel (12) pivotally connected to the front side of the frame (11), a rear side panel (15) disposed on the rear side of the frame (11), a left side panel (13) disposed on the left side of the frame (11), a right side panel (14) disposed on the right side of the frame (11), and a top panel (16) pivotally connected to the top of the frame (11). The front side panel (12), the rear side panel (15), the left side panel (13), the right side panel (14), and the top panel (16) can together enclose a rectangular space. A rebar bending machine (2) is capable of being installed inside the container (1). The rebar bending machine (2) includes a bending host (21), a pressing mechanism (23), an alignment mechanism (22), a feeding rack (24), and an operating table (25). The bending host (21) is used to bend rebars. The feeding rack (24) is used to supply the rebars to the bending host (21). The pressing mechanism (23) is used to position the rebars during the bending process. The alignment mechanism (22) is used to set the length and align the rebars.

2. The containerized steel bar bending equipment according to claim 1, characterized in that, The front side panel (12) is pivotally connected to the top of the frame (11).

3. The containerized steel bar bending equipment according to claim 2, characterized in that, The container (1) also includes a front support rod, which is pivotally connected to the front side panel (12) and has an adjustable length. The front support rod can abut or insert into the ground to support the front side panel (12).

4. The containerized steel bar bending equipment according to claim 1, characterized in that, The left side plate (13) and the right side plate (14) are both pivotally connected to the top of the frame (11).

5. The containerized steel bar bending equipment according to claim 4, characterized in that, The container (1) also includes a left support rod and a right support rod, the left support rod being pivotally connected to the left side plate (13) and having an adjustable length, and the right support rod being pivotally connected to the right side plate (14) and having an adjustable length.

6. The containerized steel bar bending equipment according to claim 1, characterized in that, The container (1) also includes a drive mechanism for driving the front side panel (12) to rotate relative to the frame (11).

7. The containerized steel bar bending equipment according to any one of claims 1-6, characterized in that, The containerized steel bar bending equipment also includes an electrical control system (26), which is electrically connected to the steel bar bending machine (2). The rear side plate (15) is provided with an inspection window corresponding to the position of the electrical control system (26), and an inspection door (17) is movably connected to the inspection window.

8. The containerized steel bar bending equipment according to any one of claims 1-6, characterized in that, Two bending hosts (21) are arranged at intervals along the left and right directions. The distance between the two bending hosts (21) is adjustable, and the mold on the bending host (21) for bending the steel bar is detachable.

9. The containerized steel bar bending equipment according to any one of claims 1-6, characterized in that, The steel bar bending machine (2) also includes a finished product storage rack (27) for storing bent steel bars.

10. The containerized steel bar bending equipment according to claim 9, characterized in that, The bottom of the finished product storage rack (27) is equipped with wheels.

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