Automobile motor stator lead cutting device

CN224724912UActive Publication Date: 2026-09-08JINZHOU HANHUA ELECTRICAL SYST CO LTD
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Patent Information

Application Number
CN202522181245.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-09-08
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

[0003]目前,定子引出线的剪线方式多采用手工方式,即用钢板尺逐个线头测量画印,然后用钳子逐个剪断,这种方式不仅加工精度低,生产效率低,而且剪切口尖锐,后续加工时容易划伤手指

Benefits of technology

1、通过弹性压件内端顶在压板上,使剪切刀紧贴在剪切板上,并通过直线动力源带动剪切刀往复运动,便可将通过穿线孔穿过剪切板的多根汽车电机定子引出线一次剪断,不仅加工精度高,生产效率高,而且剪切口整齐,便于后续加工。

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Abstract

A kind of automobile motor stator lead-out line shearing device, including base, it is characterized by: fixed slide in vertical direction on base, fixed with shearing plate on the side of notch of slide, multiple threading holes are arranged on shearing plate, for inserting the lead-out line to be sheared;Shearing knife is arranged in sliding slot on slide through sliding clearance fit, for cooperating with shearing plate to shear lead-out line;Linear power source is supported on the upper end of slide through seat plate, the output end of linear power source is connected with shearing knife through connecting piece, for driving shearing knife reciprocating motion;Pressing plate is arranged in sliding slot on slide away from shearing plate side, elastic pressing piece is arranged on slide, and the inner end of elastic pressing piece is on pressing plate, so that shearing knife is tightly attached on shearing plate.The device can cut multiple automobile motor stator lead-out lines through threading hole and pass through shearing plate once, not only high machining precision, high production efficiency, but also neat shearing mouth, facilitate subsequent processing.
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Description

Technical Field

[0001] This utility model relates to a shearing device, and more particularly to a shearing device for stator leads of an automotive motor. Background Technology

[0002] As is well known, automotive motors consist of a stator and a rotor. The stator comprises an iron core and coil windings wound around the iron core. After the coil windings are installed, three or four leads are led out from one end of the iron core for easy connection to electricity. To improve product quality, the ends of the leads need to be cut to ensure that the lengths of the multiple leads are consistent.

[0003] Currently, the stator lead wires are mostly cut manually, which involves measuring and marking each wire end with a steel ruler and then cutting them one by one with pliers. This method not only has low processing precision and low production efficiency, but also produces sharp cuts that can easily scratch fingers during subsequent processing. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a cutting device for stator leads of automotive motors with high processing accuracy and production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A stator lead wire cutting device for an automotive motor includes a base, a slide rail fixed vertically on the base, a cutting plate fixed on one side of the groove of the slide rail, and multiple wire-passing holes on the cutting plate for inserting the lead wire to be cut; a cutting blade is provided in the groove of the slide rail through a sliding gap for cooperating with the cutting plate to cut the lead wire. A linear power source is supported by a seat plate at the upper end of the slide. The output end of the linear power source is connected to the shearing blade through a connector to drive the shearing blade to reciprocate. A pressure plate is provided on the side of the slide groove away from the shearing plate, and an elastic pressure member is provided on the slide. The inner end of the elastic pressure member presses against the pressure plate, so that the shearing blade is tightly attached to the shearing plate.

[0006] As a further preferred embodiment, the shearing blade includes a shearing blade body, the lower end of which is V-shaped, and an alloy blade head is provided on the side of the lower end of the shearing blade body corresponding to the shearing plate.

[0007] As a further preferred embodiment, a stepped groove is provided at the upper end of the shearing blade body, and the connecting member is screw-shaped, with its lower end being the large end and being locked in the groove, and its upper end being connected to the output end of the linear power source by a thread.

[0008] As a further preferred option, the linear power source is a drive cylinder.

[0009] As a further preferred embodiment, a rectangular groove is provided at the bottom of the groove on the slide rail, and the pressure plate is provided in the rectangular groove through a clearance fit.

[0010] As a further preferred embodiment, the elastic pressure member includes an adjusting stud, one end of which is threaded into a threaded hole located on the slide rail, and a blind hole is provided at the inner end of the adjusting stud and a pressure spring is inserted therein, with the outer end of the pressure spring abutting against the pressure plate.

[0011] As a further preferred option, a V-shaped support is fixed on the base on one side of the shearing plate, and two baffles are symmetrically fixed on the V-shaped support near the shearing plate end to position the automotive motor stator to be sheared, thereby improving processing accuracy.

[0012] The beneficial effects of this utility model are as follows: 1. The inner end of the elastic pressure member presses against the pressure plate, so that the shearing blade is tightly attached to the shearing plate. The shearing blade is driven to reciprocate by a linear power source, which can cut multiple automotive motor stator leads that pass through the wire holes and shearing plate in one go. This not only has high processing accuracy and high production efficiency, but also produces a neat cut, which is convenient for subsequent processing.

[0013] 2. Because a V-shaped support is fixed on the base on one side of the shearing plate, and two baffles are symmetrically fixed on the V-shaped support near the shearing plate, the stator of the automobile motor to be sheared can be positioned, so that the length of the lead wires after shearing is consistent, and the processing accuracy is further improved. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 yes Figure 1 Top view.

[0015] Figure 3 yes Figure 2 AA sectional view.

[0016] In the diagram: base 1, feeding hole 101, shearing plate 2, wire threading hole 201, slide rail 3, support column 4, seat plate 5, linear power source 6, baffle 7, V-shaped support 8, shearing blade body 9, slot 901, alloy blade head 10, connector 11, pressure spring 12, adjusting stud 13, pressure plate 14. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] like Figure 1-3As shown, this utility model relates to a stator lead wire cutting device for an automotive motor, comprising a base 1, a slide rail 3 fixed vertically on the base 1 by screws, and a shearing plate 2 fixed on one side of the groove of the slide rail 3 by screws. The shearing plate 2 has multiple wire-passing holes 201 at its lower part; this embodiment uses three wire-passing holes 201 as an example for inserting the lead wire to be cut. A shearing blade is provided in the slide groove of the slide rail 3 through a sliding gap, for cooperating with the shearing plate 2 to cut the lead wire. The inner end of each wire-passing hole 201 is a small hole slightly larger than the lead wire, and the outer end is a tapered hole to facilitate the insertion of the lead wire.

[0019] A linear power source 6 is supported at the upper end of the slide rail 3 by a base plate 5. The output end of the linear power source 6 is connected to the shearing blade via a connector 11 to drive the shearing blade to reciprocate. The linear power source 6 is preferably a drive cylinder. The two ends of the shearing plate 2 are connected to the base 1 and the base plate 5 respectively by screws. Two support columns 4 are symmetrically arranged between the base plate 5 and the base 1 on the side away from the shearing plate 2. The two ends of the support columns 4 are fixed to the base plate 5 and the base 1 respectively by screws.

[0020] The shearing blade includes a shearing blade body 9, the lower end of which is V-shaped, and an alloy blade head 10 is fixedly welded to the lower end of the shearing blade body 9 on the side corresponding to the shearing plate 2.

[0021] A stepped groove 901 is provided laterally on the upper end of the shearing blade 9. The connecting member 11 is screw-shaped, with its lower end being a large end that is locked in the groove 901, and its upper end being threaded to the output end of the linear power source 6. A rectangular discharge hole 101 is provided on the base 1 at the lower end of the slide groove corresponding to the slide rail 3 for discharging the cut-off lead wire ends.

[0022] A pressure plate 14 is provided on the side of the slide groove away from the shearing plate 2. Two elastic pressure members are provided on the slide groove 3, with the inner ends of the elastic pressure members pressing against the pressure plate 14, so that the shearing blade is tightly attached to the inner side of the shearing plate 2. A rectangular groove is provided at the bottom of the slide groove on the slide groove 3, and the pressure plate 14 is provided in the rectangular groove with clearance fit.

[0023] The elastic pressure component includes an adjusting stud 13. One end of the adjusting stud 13 is threaded into a screw hole located on the slide rail 3. A blind hole is provided at the inner end of the adjusting stud 13 and a pressure spring 12 is inserted therein. The outer end of the pressure spring 12 rests against the pressure plate 14.

[0024] A V-shaped support 8 is fixed to the base 1 on one side of the shearing plate 2 by screws. Two baffles 7 are symmetrically fixed to the V-shaped support 8 near the shearing plate 2 by screws to position the automotive motor stator to be sheared, thereby improving processing accuracy. Slotted holes are symmetrically provided on both sides of the V-shaped support 8 at the corresponding screw positions to adjust its position so that the distance between the end of the V-shaped support 8 near the shearing plate 2 and the inner side of the shearing plate 2 is equal to the length of the stator lead wire.

[0025] The operating steps are as follows: 1. Adjust the position of the V-shaped support 8 so that the distance between the end of the V-shaped support 8 closest to the shear plate 2 and the inner side of the shear plate 2 is equal to the length of the stator lead wire. Adjust the position of the adjusting stud 13 so that the shear blade is tightly pressed against the inner side of the shear plate 2 under the action of the pressure plate 14 and the pressure is moderate.

[0026] 2. Place the stator of the car motor on the V-shaped support 8, with one end of its lead wire resting on the baffle, and the three stator leads passing through the corresponding wire holes 201 respectively.

[0027] 3. Start the drive cylinder, which drives the shearing blade to move down through the connecting parts. The shearing blade works with the shearing plate 2 to cut the lead wire. Then, take out the stator and discharge the cut-off lead wire end through the discharge hole.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A stator lead shearing device for an automotive motor, comprising a base, characterized in that: in A slide rail is fixed vertically on the base, and a shearing plate is fixed on one side of the groove of the slide rail. The shearing plate has multiple wire holes for inserting the lead wire to be cut. A shearing blade is provided in the groove of the slide rail through a sliding gap for cutting the lead wire in conjunction with the shearing plate. A linear power source is supported by a seat plate at the upper end of the slide. The output end of the linear power source is connected to the shearing blade through a connector to drive the shearing blade to reciprocate. A pressure plate is provided on the side of the slide groove away from the shearing plate, and an elastic pressure member is provided on the slide. The inner end of the elastic pressure member presses against the pressure plate, so that the shearing blade is tightly attached to the shearing plate.

2. The stator lead shearing device for automobile motors according to claim 1, characterized in that: The shearing blade includes a shearing blade body, the lower end of which is V-shaped, and an alloy blade head is provided on the side of the shearing plate at the lower end of the shearing blade body.

3. The stator lead shearing device for automobile motors according to claim 2, characterized in that: A stepped groove is provided at the upper end of the shearing blade body. The connecting part is screw-shaped, with its lower end being the large end and being locked in the groove, and its upper end being connected to the output end of the linear power source by a thread.

4. The automotive motor stator lead shearing device according to claim 1 or 3, characterized in that: The linear power source is a drive cylinder.

5. The automotive motor stator lead wire cutting device according to claim 1, characterized in that: A rectangular groove is provided at the bottom of the slide groove on the slide rail, and the pressure plate is provided in the rectangular groove through clearance fit.

6. The automotive motor stator lead shearing device according to claim 1 or 5, characterized in that: The elastic pressure component includes an adjusting stud, one end of which is threaded into a threaded hole located on the slide rail. A blind hole is provided at the inner end of the adjusting stud, and a pressure spring is inserted therein. The outer end of the pressure spring rests against the pressure plate.

7. The automotive motor stator lead shearing device according to claim 1, characterized in that: in A V-shaped support is fixed on one side of the shearing plate on the base. Two baffles are symmetrically fixed on the V-shaped support near the shearing plate end for positioning the automotive motor stator to be sheared.