An automatic control platform for reinforcing mesh

Abstract

The utility model discloses a kind of automatic control platform of reinforcing mesh, belong to the technical field of construction engineering automation equipment, comprising: first fixed beam, second fixed beam, third fixed beam and fourth fixed beam;The first fixed beam and fourth fixed beam between slidingly arranged main control beam, the third fixed beam and second fixed beam between slidingly arranged auxiliary control beam;The first fixed beam, second fixed beam, main control beam and auxiliary control beam outer wall are slidingly arranged with driving mechanism, the main control beam outer wall slidingly arranged with multiple main supporting arm, the utility model is formed adjustable frame by four fixed beams and slidingly arranged main control beam, auxiliary control beam, and by driving mechanism cooperation corresponding rack, moving electromagnet adsorption limit block controls lifting, can accurately and quickly automatically position the position of main supporting arm and auxiliary supporting arm on respective beam, to quickly adapt the length and width of different specifications mesh.

Description

Technical Field

[0001] This utility model relates to the field of building engineering automation equipment technology, specifically a steel mesh automated control platform, which is an intelligent platform for steel mesh production, automatic adjustment of steel bar spacing and positioning. Background Technology

[0002] As a common component in construction engineering, the quality and precision of steel mesh directly affect the structural performance and construction efficiency. Currently, steel mesh is mostly laid out manually or positioned using semi-automatic clamps. However, these methods rely on manual measurement for dimensional adjustments, resulting in low efficiency, frequent deviations, and impacted welding quality, hindering the mass production of multi-specification steel mesh.

[0003] Based on this, this utility model designs an automated control platform for steel mesh to solve the above problems. Summary of the Invention

[0004] The purpose of this utility model is to provide an automated control platform for steel mesh to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated control platform for steel mesh, comprising: a first fixed beam, a second fixed beam, a third fixed beam, and a fourth fixed beam; a main control beam is slidably disposed between the first fixed beam and the fourth fixed beam, and a secondary control beam is slidably disposed between the third fixed beam and the second fixed beam; The outer walls of the first fixed beam, the second fixed beam, the main control beam, and the auxiliary control beam are all slidably equipped with driving mechanisms. The outer wall of the main control beam is slidably equipped with multiple main support arms, and the outer walls of the first fixed beam, the second fixed beam, and the auxiliary control beam are slidably equipped with multiple auxiliary support arms. One end of each main support arm and auxiliary support arm is inserted with a limit block. The drive mechanism includes a connecting plate slidably connected to the first fixed beam, the second fixed beam, the main control beam, and the auxiliary control beam; an electromagnet fixedly connected to one end of the connecting plate; and a first motor fixedly installed on the outer wall of the connecting plate. The outer wall of the main control beam is fixedly connected with a first rack and a first auxiliary rack along the sliding direction of the main support arm. The outer walls of the first fixed beam, the second fixed beam, and the auxiliary control beam are fixedly connected with a second rack and a second auxiliary rack along the sliding direction of the auxiliary support arm. The limiting blocks of the main support arm and the auxiliary support arm are provided with tooth grooves, and the tooth grooves respectively mesh with the corresponding first auxiliary rack and second auxiliary rack.

[0006] Preferably, the driving mechanism further includes a gear fixedly connected to one end of the first motor drive shaft, and the electromagnet magnetic attraction end of the driving mechanism is vertically downward and faces the limiting block.

[0007] Preferably, the gear of the first motor of the drive mechanism in the main control beam meshes with the tooth groove of the first rack, and the gears of the first motors of the drive mechanisms in the first fixed beam, the second fixed beam, and the auxiliary control beam respectively mesh with the tooth groove of the second rack.

[0008] Preferably, the outer walls of the first, second, third, and fourth fixed beams are all fixed with adjusting racks. The two ends of the main control beam are provided with mounting seats, and the two ends of the main control beam are slidably connected to the mounting seats. The two ends of the auxiliary control beam and the outer wall of the mounting seats are all fixedly installed with second motors. One end of the drive shaft of the second motor is fixedly connected with an auxiliary gear. The outer wall of the mounting seat is fixedly provided with a screw lifting motor, and its lifting end is fixedly connected to the bottom end of the main control beam.

[0009] Preferably, one end of each of the two mounting seats is slidably connected to the second fixed beam and the third fixed beam, and the auxiliary gear of the second motor in the mounting seat meshes with the adjusting racks of the second fixed beam and the third fixed beam, and the auxiliary gear of the second motor in the secondary control beam meshes with the adjusting racks of the first fixed beam and the fourth fixed beam.

[0010] Preferably, corresponding support seats are slidably arranged between the second fixed beam and the auxiliary control beam, and a first support plate, a second support plate, a third support plate and a fourth support plate are arranged between the corresponding support seats to support the steel mesh supported by the main support arm and the auxiliary support arm.

[0011] Preferably, the second fixed beam and the auxiliary control beam are provided with slide rails on their outer sides, and support seats are slidably connected on the slide rails. The support seats of the second fixed beam and the auxiliary control beam are respectively fixedly connected to the first support plate and the fourth support plate. One end of the first support plate, the second support plate and the third support plate is fixedly connected with a slide seat.

[0012] Preferably, the bottom of the slide is fixedly connected to a movable support leg, and the first support plate, the second support plate, the third support plate and the fourth support plate are adjacently and slidably connected to each other for staggered extension and retraction.

[0013] Preferably, the movable outriggers are provided with cross telescopic frames between adjacent outriggers to improve the stability of the movable outriggers during movement.

[0014] Preferably, single support rods can also be assembled between the support bases to improve applicability when it is necessary to increase load-bearing capacity or simplify the structure.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: Firstly, an adjustable frame is formed by four fixed beams and sliding main and secondary control beams, which enables more intelligent automatic adjustment of the length and width of the steel mesh, facilitating the mass production of steel mesh of various specifications. Secondly, by using a drive mechanism in conjunction with a corresponding rack and pinion, the moving electromagnet attracts and controls the lifting and lowering of the limit block, which can accurately and quickly position the main support arm and the auxiliary support arm on their respective beams, thereby quickly adapting to the length and width of different specifications of mesh panels. Thirdly, support bases and telescopic support plates or single support rods are set up to support the intersection of reinforcing bars, which improves the stability of the support and ensures the positioning accuracy of the reinforcing bars before welding or binding. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this embodiment; Figure 2 This is a schematic diagram highlighting the main control beam connection structure in this embodiment; Figure 3 This embodiment is illustrated by a schematic diagram showing the orientation of the electromagnet during installation. Figure 4 This is a schematic diagram highlighting the main support arm connection structure in this embodiment; Figure 5 This is a schematic diagram highlighting the secondary support arm structure in this embodiment; Figure 6 This is a schematic diagram illustrating the arrangement of the third fixed beam in this embodiment; Figure 7 This is a schematic diagram highlighting the insert structure in this embodiment; Figure 8 This is a schematic diagram illustrating the installation and use of the support plate in this embodiment; Figure 9 This is a schematic diagram highlighting the support base connection structure in this embodiment; Figure 10 This is a schematic diagram highlighting the connection structure of the movable support leg in this embodiment; Figure 11 This embodiment is illustrated by a schematic diagram of the assembly of a single support rod. Figure 12 This is a schematic diagram showing the installation of the second motor on the sub-control beam in this embodiment.

[0018] The attached diagram lists the components represented by each number as follows: 1. First fixed beam; 2. Second fixed beam; 3. Third fixed beam; 4. Fourth fixed beam; 5. Main control beam; 6. Secondary control beam; 7. Connecting plate; 8. First motor; 9. Gear; 10. First rack; 101. First auxiliary rack; 11. Main support arm; 12. Limiting block; 13. Electromagnet; 14. Second motor; 15. Adjusting rack; 16. Secondary support arm; 17. Second rack; 171. Second auxiliary rack; 18. Support base; 19. Movable outrigger; 20. First support plate; 21. Second support plate; 22. Third support plate; 23. Fourth support plate; 24. Slide; 25. Mounting base; 26. Screw lifting motor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-12 This utility model provides a technical solution: an automated control platform for steel mesh, comprising: a first fixed beam 1, a second fixed beam 2, a third fixed beam 3 and a fourth fixed beam 4; a main control beam 5 is slidably arranged between the first fixed beam 1 and the fourth fixed beam 4, and a secondary control beam 6 is slidably arranged between the third fixed beam 3 and the second fixed beam 2; The outer walls of the first fixed beam 1, the second fixed beam 2, the main control beam 5, and the auxiliary control beam 6 are all slidably equipped with driving mechanisms. Multiple main support arms 11 are slidably equipped on the outer wall of the main control beam 5. Multiple auxiliary support arms 16 are slidably equipped on the outer walls of the first fixed beam 1, the second fixed beam 2, and the auxiliary control beam 6. One end of each main support arm 11 and auxiliary support arm 16 is inserted with a limit block 12. The drive mechanism includes a connecting plate 7 that is slidably connected to the first fixed beam 1, the second fixed beam 2, the main control beam 5 and the auxiliary control beam 6, an electromagnet 13 that is fixedly connected to one end of the connecting plate 7, and a first motor 8 that is fixedly installed on the outer wall of the connecting plate 7. The outer wall of the main control beam 5 is fixedly connected with a first rack 10 and a first auxiliary rack 101 along the sliding direction of the main support arm 11. The outer walls of the first fixed beam 1, the second fixed beam 2 and the auxiliary control beam 6 are fixedly connected with a second rack 17 and a second auxiliary rack 171 along the sliding direction of the auxiliary support arm 16. The limiting blocks 12 of the main support arm 11 and the auxiliary support arm 16 are provided with tooth grooves, and the tooth grooves are respectively engaged with the corresponding first auxiliary rack 101 and second auxiliary rack 171. The main control beam 5 is located between the first fixed beam 1 and the fourth fixed beam 4, between the main control beam 5 and the main support arm 11, between the secondary control beam 6 and the secondary support arm 16, between the secondary control beam 6 and the third fixed beam 3 and the second fixed beam 4, and between the first fixed beam 1, the second fixed beam 2, the main control beam 5, the secondary control beam 6 and the connecting plate 7. All of these are connected and cooperated by the installation of slide rails and sliders. The main support arm 11 and the secondary support arm 16 can be independently adjusted in two dimensions in a cross shape, thereby forming a dynamically programmable support matrix that can perfectly adapt to steel meshes of different lengths, widths and grid sizes, realizing multi-purpose use of one machine.

[0021] More preferably, the drive mechanism also includes a gear 9 fixedly connected to one end of the drive shaft of the first motor 8, and the magnetic end of the electromagnet 13 of the drive mechanism is set vertically downward and toward the limiting block 12. The power of the first motor 8 is output to the corresponding rack through the gear 9; and the magnetic surface of the electromagnet 13 is facing down and directly opposite the lower limit block 12 when it is working. The limit block 12 that the vertically downward electromagnet 13 is connected to is made of magnetic metal, which facilitates docking and dragging.

[0022] More preferably, the first motor 8 of the drive mechanism in the main control beam 5 has its gear 9 meshing with the tooth groove of the first rack 10, and the first motor 8 of the drive mechanism in the first fixed beam 1, the second fixed beam 2 and the auxiliary control beam 6 have their gear 9 meshing with the tooth groove of the second rack 17 respectively. The first motor 8 is driven by the cooperation of gear 9 and rack, which assists the driving operation of the main control beam 5, the first fixed beam 1, the second fixed beam 2 and the auxiliary control beam 6.

[0023] In a further preferred embodiment, the outer walls of the first fixed beam 1, the second fixed beam 2, the third fixed beam 3, and the fourth fixed beam 4 are all fixed with adjusting racks 15. The two ends of the main control beam 5 are provided with mounting seats 25, and the two ends of the main control beam 5 are slidably connected to the mounting seats 25. The two ends of the auxiliary control beam 6 and the outer wall of the mounting seat 25 are all fixedly installed with a second motor 14. One end of the drive shaft of the second motor 14 is fixedly connected with an auxiliary gear. The outer wall of the mounting seat 25 is fixedly provided with a screw lifting motor 26, and its lifting end is fixedly connected to the bottom end of the main control beam 5. A second motor 14 is installed on the secondary control beam 6 and the mounting base 25. By controlling these two motors, the entire main control beam 5 and the secondary control beam 6 are driven to move parallel along the connected fixed beam. At the same time, the screw lifting motor 26 of the mounting base 25 drives the main control beam 5 to move up and down to avoid scratching. Then, by moving the main control beam 5 and the secondary control beam 6, the steel mesh of different widths can be quickly adapted.

[0024] More preferably, one end of each of the two mounting bases 25 is slidably connected to the second fixed beam 2 and the third fixed beam 3, and the auxiliary gear of the second motor 14 in the mounting base 25 meshes with the adjusting rack 15 of the second fixed beam 2 and the third fixed beam 3, and the auxiliary gear of the second motor 14 in the secondary control beam 6 meshes with the adjusting rack 15 of the first fixed beam 1 and the fourth fixed beam 4. The auxiliary gears of multiple second motors 14 mesh with the control racks 15 fixed on four fixed beams respectively. Through the cooperation of the auxiliary gears and racks, the two ends are driven synchronously and stably.

[0025] More preferably, a corresponding support seat 18 is slidably arranged between the second fixed beam 2 and the auxiliary control beam 6, and a first support plate 20, a second support plate 21, a third support plate 22 and a fourth support plate 23 are arranged between the corresponding support seats 18 to support the steel mesh supported by the main support arm 11 and the auxiliary support arm 16. A pair of corresponding support seats 18 are arranged between the second fixed beam 2 and the secondary control beam 6. Four support plates of equal length are installed between the support seats 18 to form a transverse support structure, thereby forming a transverse load-bearing platform and enhancing the overall support rigidity.

[0026] More preferably, the second fixed beam 2 and the auxiliary control beam 6 are provided with slide rails on their outer sides, and support seats 18 are slidably connected on the slide rails. The support seats 18 of the second fixed beam 2 and the auxiliary control beam 6 are respectively fixedly connected to the first support plate 20 and the fourth support plate 23. One end of the first support plate 20, the second support plate 21 and the third support plate 22 are all fixedly connected with slide seats 24. A slide rail is added to the outside of the second fixed beam 2 and the secondary control beam 6. The support seat 18 slides smoothly through the slide rail and is fixedly connected to the corresponding support plate to ensure that the support plate can be flexibly extended or adjusted.

[0027] More preferably, the bottom of the slide 24 is fixedly connected to a movable support leg 19, and the first support plate 20, the second support plate 21, the third support plate 22 and the fourth support plate 23 are adjacently and slidably connected to each other for staggered extension and retraction. The outer walls of the first support plate 20, the second support plate 21, the third support plate 22, and the fourth support plate 23 are all provided with straight sliding openings along their length. Adjacent support plates and slide blocks 24 are slidably connected to the straight sliding openings of the corresponding support plates through shafts to achieve staggered sliding connection. The bottom of the movable support leg 19 is connected to a universal wheel to ensure mobile support.

[0028] More preferably, the movable outriggers 19 are provided with cross telescopic frames between adjacent ones to improve the moving stability of the movable outriggers 19; The cross telescopic frame assists each movable outrigger 19 in moving, making it more stable during movement.

[0029] Furthermore, a single support rod can be installed between the support bases 18 to enhance applicability when it is necessary to increase load-bearing capacity or simplify the structure; Different support structures can be selected for assembly as needed to assist in the stable arrangement of the steel mesh.

[0030] A specific application of this embodiment is as follows: According to the target steel mesh specifications, the main control beam 5 is driven by the second motor 14 to move parallel between the second fixed beam 2 and the third fixed beam 3, and the auxiliary control beam 6 moves parallel between the first fixed beam 1 and the fourth fixed beam 4. The main control beam 5 is controlled to move up and down by the lifting end of the screw lifting motor 26 of the mounting base 25, and is higher than the auxiliary control beam 6 and the two are arranged in a cross shape, so that the distance between the two beams is adjusted to the preset size. According to the required spacing between the steel bars in the steel mesh, the first motor 8 in the drive mechanism drives the gear 9 to move along the first rack 10 or the second rack 17. After the electromagnet 13 moves to the position, it picks up the limiting block 12 of the main support arm 11 or the auxiliary support arm 16 and disengages from the rack. Then the main support arm 11 and the auxiliary support arm 16 can be driven to slide along the beam. After the specified spacing position, the adsorption limiting block 12 is disconnected. After the limiting block 12 falls back and engages with the rack to stabilize, a uniform steel bar arrangement is formed. According to the arrangement of the steel mesh, the operator assembles telescopic support plates or single support rods between the second fixed beam 2 and the secondary control beam 6, and the corresponding support seats 18 to flexibly support the steel mesh.

[0031] In the description of this utility model, it should be understood that the terms "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated control platform for reinforcing mesh, characterized in that, include: The first fixed beam (1), the second fixed beam (2), the third fixed beam (3) and the fourth fixed beam (4); a main control beam (5) is slidably arranged between the first fixed beam (1) and the fourth fixed beam (4), and a secondary control beam (6) is slidably arranged between the third fixed beam (3) and the second fixed beam (2); The outer walls of the first fixed beam (1), the second fixed beam (2), the main control beam (5) and the auxiliary control beam (6) are all slidably equipped with driving mechanisms. The outer wall of the main control beam (5) is slidably equipped with multiple main support arms (11). The outer walls of the first fixed beam (1), the second fixed beam (2) and the auxiliary control beam (6) are slidably equipped with multiple auxiliary support arms (16). One end of each of the main support arm (11) and the auxiliary support arm (16) is inserted with a limit block (12). The drive mechanism includes a connecting plate (7) slidably connected to the first fixed beam (1), the second fixed beam (2), the main control beam (5) and the auxiliary control beam (6), an electromagnet (13) fixedly connected to one end of the connecting plate (7), and a first motor (8) fixedly installed on the outer wall of the connecting plate (7). The outer wall of the main control beam (5) is fixedly connected with a first rack (10) and a first auxiliary rack (101) along the sliding direction of the main support arm (11). The outer walls of the first fixed beam (1), the second fixed beam, and the auxiliary control beam (6) are fixedly connected with a second rack (17) and a second auxiliary rack (171) along the sliding direction of the auxiliary support arm (16). The limiting blocks (12) of the main support arm (11) and the auxiliary support arm (16) are provided with tooth grooves, and the tooth grooves respectively mesh with the corresponding first auxiliary rack (101) and second auxiliary rack (171).

2. The automated control platform for reinforcing mesh according to claim 1, characterized in that: The driving mechanism also includes a gear (9) fixedly connected to one end of the drive shaft of the first motor (8), and the magnetic end of the electromagnet (13) of the driving mechanism is set vertically downward and faces the limiting block (12).

3. The automated control platform for reinforcing mesh according to claim 2, characterized in that: The first motor (8) of the drive mechanism in the main control beam (5) has its gear (9) meshing with the tooth groove of the first rack (10). The first motor (8) of the drive mechanism in the first fixed beam (1), the second fixed beam (2) and the auxiliary control beam (6) have their gears (9) meshing with the tooth groove of the second rack (17).

4. The automated control platform for reinforcing mesh according to claim 1, characterized in that: The outer walls of the first fixed beam (1), the second fixed beam (2), the third fixed beam (3) and the fourth fixed beam (4) are all fixed with adjusting racks (15). The two ends of the main control beam (5) are provided with mounting seats (25). The two ends of the main control beam (5) are slidably connected to the mounting seats (25). The two ends of the auxiliary control beam (6) and the outer wall of the mounting seat (25) are all fixedly installed with second motors (14). One end of the drive shaft of the second motor (14) is fixedly connected with an auxiliary gear. The outer wall of the mounting seat (25) is fixedly provided with a screw lifting motor (26), and its lifting end is fixedly connected to the bottom end of the main control beam (5).

5. The automated control platform for reinforcing mesh according to claim 4, characterized in that: One end of each of the two mounting bases (25) is slidably connected to the second fixed beam (2) and the third fixed beam (3), and the auxiliary gear of the second motor (14) in the mounting base (25) meshes with the control rack (15) of the second fixed beam (2) and the third fixed beam (3). The auxiliary gear of the second motor (14) in the sub-control beam (6) meshes with the control rack (15) of the first fixed beam (1) and the fourth fixed beam (4).

6. The automated control platform for steel mesh according to claim 1, characterized in that: The second fixed beam (2) and the auxiliary control beam (6) are slidably provided with corresponding support seats (18), and the corresponding support seats (18) are provided with a first support plate (20), a second support plate (21), a third support plate (22) and a fourth support plate (23) for supporting the steel mesh supported by the main support arm (11) and the auxiliary support arm (16).

7. The automated control platform for reinforcing mesh according to claim 6, characterized in that: The second fixed beam (2) and the auxiliary control beam (6) are provided with slide rails on the outside, and support seats (18) are slidably connected on the slide rails. The support seats (18) of the second fixed beam (2) and the auxiliary control beam (6) are fixedly connected to the first support plate (20) and the fourth support plate (23) respectively. One end of the first support plate (20), the second support plate (21) and the third support plate (22) are all fixedly connected with slide seats (24).

8. The automated control platform for reinforcing mesh according to claim 7, characterized in that: The bottom of the slide (24) is fixedly connected to a movable support leg (19), and the first support plate (20), the second support plate (21), the third support plate (22) and the fourth support plate (23) are connected in an adjacent staggered sliding connection for staggered extension and retraction.

9. The automated control platform for reinforcing mesh according to claim 8, characterized in that: The movable outriggers (19) are provided with cross telescopic frames between adjacent outriggers to improve the stability of the movable outriggers (19).

10. The automated control platform for reinforcing mesh according to claim 6, characterized in that: The support bases (18) can also be equipped with single support rods to enhance their applicability when it is necessary to increase load-bearing capacity or simplify the structure.

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