Processing structure of computer spring machine for forming tension spring

Abstract

The utility model relates to tension spring processing technical field, concretely relates to a kind of processing structure of tension spring forming of computer spring machine, it includes: base, inner processing mechanism and outer processing mechanism, inner processing mechanism is set at the top of base, outer processing mechanism is set at the outside of inner processing mechanism, the outside of base is equipped with control console, and control console is used to send instruction to inner processing mechanism and outer processing mechanism.Spring machine body is located at the top of base, and the outside center of spring machine body is provided with central shaft, and the outside of central shaft is provided with wire hole, and the inside of wire hole is used to extrude steel wire.The utility model has the characteristics of being able to realize the coherent, accurate processing of tension spring from preliminary processing to final forming, and guarantee the quality and precision of tension spring processing.

Description

Technical Field

[0001] This utility model relates to the field of tension spring processing and production technology, specifically to a processing structure for forming tension springs using a computer spring machine. Background Technology

[0002] In modern industrial production, tension springs, as important elastic components, are widely used in various fields such as automobiles, electronics, and machinery. Currently, the production of tension springs mainly relies on computerized spring machines or computerized tension spring machines. Among them, computerized tension spring machines, with their specialization, demonstrate high efficiency in tension spring production, enabling rapid completion of tension spring forming and processing to meet the needs of mass production. Computerized spring machines, on the other hand, are favored for their lower price and versatility, being applicable to the production of various spring products and providing convenience for enterprises to handle diverse orders.

[0003] From the perspective of mechanical technology and structural principles, computer-controlled tension spring machines are usually equipped with processing structures and control systems specifically designed for tension spring production. Through precise mechanical transmission and automated programs, they achieve high-speed forming of tension springs. Computer-controlled spring machines, on the other hand, can process different types of springs through adjustable processing heads and diverse programming settings. However, in terms of tension spring production, their structure cannot be fully adapted, resulting in limited production efficiency.

[0004] In actual production scenarios, such as the production of extension springs in automotive parts manufacturing companies, while using a computerized extension spring machine can guarantee production speed, the equipment investment cost, which is up to three times that of a computerized spring machine, greatly increases the company's initial financial burden. On the other hand, while using a computerized spring machine has lower equipment costs, its production speed is 50% slower than that of a computerized extension spring machine. When faced with urgent orders or large-scale production tasks, it is difficult to meet delivery cycle requirements, affecting the company's reputation and economic benefits. Existing extension spring production equipment struggles to achieve a balance between functionality and cost. Therefore, this utility model provides a processing structure for forming extension springs using a computerized spring machine to address the shortcomings of existing technologies. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a processing structure for forming tension springs using a computer spring machine, thus solving the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A processing structure for forming tension springs using a computer spring machine includes: a base, an inner processing mechanism, and an outer processing mechanism. The inner processing mechanism is located on the top of the base, and the outer processing mechanism is located outside the inner processing mechanism. A control console is installed on the outer side of the base, and the control console is used to send commands to the inner processing mechanism and the outer processing mechanism.

[0008] Preferably, the internal processing mechanism includes a spring machine body, which is located at the top of the base. A central shaft is provided at the center of the outer side of the spring machine body, and a wire outlet hole is opened on the outer side of the central shaft. The interior of the wire outlet hole is used to extrude steel wire.

[0009] Preferably, the external processing mechanism includes a shifting component and a bending component. The shifting component includes two support plates, one end of each of the two support plates is fixedly connected to the outside of the spring machine body, and a fixing column is fixedly connected to the adjacent side of the two support plates. A height-adjustable mounting plate is provided on the outside of the fixing column.

[0010] Preferably, an electric guide rail is mounted on the top of the mounting plate, a movable seat is provided on the top of the electric guide rail, and an air clamp is mounted on the top of the movable seat.

[0011] Preferably, the bending assembly includes an electric guide rail two and a motor. The electric guide rail two is fixedly connected to the outside of the spring machine body. A movable seat two is provided on the outside of the electric guide rail two, and a mounting platform is fixedly connected to the outside of the movable seat two.

[0012] Preferably, the motor is mounted on the outside of the mounting platform, the output end of the motor is fixedly connected to a curling head, the outside of the curling head is fixedly connected to a lever, and the inside of the curling head is rotatably connected to a U-shaped seat.

[0013] Preferably, the inner side of the U-shaped seat is provided with a slot, and the outer side of the U-shaped seat is slidably connected to the output end of the air clamp.

[0014] This utility model provides a processing structure for forming tension springs using a computer spring machine. It has the following beneficial effects:

[0015] 1. The internal processing mechanism of this utility model of computer spring machine performs preliminary processing on the tension spring, while the external processing mechanism performs subsequent processing. Moreover, when one tension spring is being formed, the internal processing mechanism can simultaneously process the next tension spring. The internal and external processing mechanisms cooperate with each other without interfering with each other. This working mode greatly improves the processing efficiency of tension springs, reduces processing costs and overall processing time, and effectively improves production efficiency and capacity.

[0016] 2. The processing structure of this utility model computer spring machine is supported by a base. The control console precisely controls the internal and external processing mechanisms, and the tension spring processing is carried out in sections. The internal processing mechanism extrudes steel wire and performs preliminary processing of the tension spring. The transfer component of the external processing mechanism transfers the tension spring, and the bending component completes the final forming. All components work together in an orderly manner, realizing the continuous and precise processing of the tension spring from preliminary processing to final forming, ensuring the quality and precision of the tension spring processing. Attached Figure Description

[0017] Figure 1 This is a perspective view of the right side of this utility model;

[0018] Figure 2 This is a left perspective view of the present invention;

[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This is a schematic diagram of the external processing mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the bending component of this utility model;

[0022] Figure 6 This is a schematic diagram of the lever structure of this utility model.

[0023] The components include: 1. Spring machine body; 2. Central shaft; 3. Cable outlet; 4. Control console; 5. Base; 6. Support plate; 7. Fixed column; 8. Mounting plate; 9. Electric guide rail one; 10. Moving seat one; 11. Air clamp; 12. Electric guide rail two; 13. Moving seat two; 14. Mounting platform; 15. Curling head; 16. Lever; 17. U-shaped seat; 18. Slot; 19. Motor. Detailed Implementation

[0024] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Please see the appendix Figures 1 to 6This utility model embodiment also provides a processing structure for forming a computer spring tension spring, including a base 5, an inner processing mechanism, and an outer processing mechanism. The inner processing mechanism is located on the top of the base 5, and the outer processing mechanism is located outside the inner processing mechanism. A control console 4 is installed on the outer side of the base 5. The control console 4 is used to send commands to the inner and outer processing mechanisms. The inner processing mechanism includes a spring machine body 1, which is located on the top of the base 5. A central shaft 2 is located at the center of the outer side of the spring machine body 1. A wire outlet hole 3 is opened on the outer side of the central shaft 2. The inside of the wire outlet hole 3 is used to extrude steel wire. The outer processing mechanism includes a shifting component and a bending component. The shifting component includes two support plates 6. One end of each support plate 6 is fixedly connected to the outer side of the spring machine body 1. A fixing column is fixedly connected to the adjacent side of the two support plates 6. 7. An adjustable mounting plate 8 is provided on the outside of the fixed column 7. An electric guide rail 9 is installed on the top of the mounting plate 8. A movable seat 10 is provided on the top of the electric guide rail 9. An air clamp 11 is installed on the top of the movable seat 10. The bending assembly includes an electric guide rail 12 and a motor 19. The electric guide rail 12 is fixedly connected to the outside of the spring machine body 1. A movable seat 13 is provided on the outside of the electric guide rail 12. A mounting platform 14 is fixedly connected to the outside of the movable seat 13. The motor 19 is installed on the outside of the mounting platform 14. A curling head 15 is fixedly connected to the output end of the motor 19. A lever 16 is fixedly connected to the outside of the curling head 15. A U-shaped seat 17 is rotatably connected to the inside of the curling head 15. A slot 18 is opened on the inside of the U-shaped seat 17. The outside of the U-shaped seat 17 is slidably connected to the output end of the air clamp 11.

[0026] Specifically, the base 5 serves as the fundamental support for the entire machining structure, firmly supporting the internal and external machining mechanisms. The control console 4, mounted on the outside of the base 5, acts as the "command center," precisely controlling the operation of the internal and external machining mechanisms by sending commands, and coordinating the orderly work of each component.

[0027] The spring machine body 1, as the core of the internal processing mechanism, is located on top of the base 5. The central shaft 2 and the wire outlet hole 3 at the center of its outer side form the wire output channel. During operation, the central shaft 2 extrudes the wire from the wire outlet hole 3, and the multiple processing heads of the spring machine body 1 then coil the wire to form a main coil. Next, the front and rear ends of the main coil are folded into hook shapes, and the front hook is bent to complete the preliminary processing of the tension spring.

[0028] Two support plates 6 are fixed at one end to the outside of the spring machine body 1, providing a mounting base for the transfer assembly. On the adjacent fixed column 7, a height-adjustable mounting plate 8 can be positioned according to actual processing requirements. The electric guide rail 9 on the top of the mounting plate 8, upon receiving a command from the control console 4, drives the moving seat 10 to move the pneumatic clamp 11 forward. When the tension spring completes its initial processing on the spring machine body 1, the output end of the pneumatic clamp 11 quickly clamps the tension spring, while the spring machine body 1 cuts off one end of the tension spring. The pneumatic clamp 11 then moves the tension spring backward, transferring it to the bending assembly for subsequent processing.

[0029] The electric guide rail 12 is fixed to the outside of the spring machine body 1. During the transfer of the tension spring by the air clamp 11, it drives the moving seat 13 to move, causing the mounting platform 14 and the motor 19 and the coiling head 15 mounted on it to approach the tension spring. When the tension spring approaches, it is locked in the slot 18 inside the U-shaped seat 17. At this time, the output end of the air clamp 11 is in contact with the top of the U-shaped seat 17. Then, the mounting platform 14 drives the motor 19 to rotate the coiling head 15. The lever 16 on the outside of the coiling head 15 presses the rear end of the tension spring, completing the bending operation and realizing the final forming of the tension spring.

[0030] Working principle: First, the central shaft 2 of the spring machine body 1 forces the steel wire out from the outlet hole 3. Then, multiple processing heads of the spring machine body 1 coil the steel wire into a main coil, and bend its front and rear ends into hook shapes. The front hooks are then bent. At this time, the electric guide rail 9 drives the moving seat 10 to move the air clamp 11 forward. The output end of the air clamp 11 clamps the initially processed tension spring. Simultaneously, the spring machine body 1 cuts off one end of the tension spring. The air clamp 11 then clamps the tension spring and moves backward. The electric guide rail 12 drives the moving seat 13 to move, and the mounting table 14 brings the coiling head 15 close to the tension spring. Then the tension spring is locked inside the slot 18. At this time, the output end of the air clamp 11 is in contact with the top of the U-shaped seat 17. Then the mounting table 14 is started to drive the coiling head 15 to rotate. The lever 16 will squeeze the rear end of the tension spring and complete the bending. In this way, the tension spring is processed and formed. At the same time, the spring machine body 1 is processing the next tension spring. The processing structures at the two places cooperate with each other but do not interfere with each other, which can greatly improve the work efficiency.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing structure for forming tension springs using a computer spring machine, characterized in that, include: The base (5), the internal processing mechanism and the external processing mechanism are provided. The internal processing mechanism is located on the top of the base (5) and the external processing mechanism is located on the outside of the internal processing mechanism. A control console (4) is installed on the outside of the base (5). The control console (4) is used to send instructions to the internal processing mechanism and the external processing mechanism. The internal processing mechanism includes a spring machine body (1). The spring machine body (1) is located on the top of the base (5). A central shaft (2) is provided at the center of the outer side of the spring machine body (1). A wire outlet hole (3) is opened on the outer side of the central shaft (2). The inside of the wire outlet hole (3) is used to extrude steel wire.

2. The processing structure for forming computer spring tension springs according to claim 1, characterized in that, The external processing mechanism includes a shifting component and a bending component. The shifting component includes two support plates (6). One end of each of the two support plates (6) is fixedly connected to the outside of the spring machine body (1). A fixing column (7) is fixedly connected to the adjacent side of the two support plates (6). A height-adjustable mounting plate (8) is provided on the outside of the fixing column (7).

3. The processing structure for forming computer spring tension springs according to claim 2, characterized in that, The top of the mounting plate (8) is equipped with an electric guide rail (9), the top of the electric guide rail (9) is provided with a movable seat (10), and the top of the movable seat (10) is equipped with an air clamp (11).

4. The processing structure for forming computer spring tension springs according to claim 2, characterized in that, The bending assembly includes an electric guide rail (12) and a motor (19). The electric guide rail (12) is fixedly connected to the outside of the spring machine body (1). A movable seat (13) is provided on the outside of the electric guide rail (12). A mounting platform (14) is fixedly connected to the outside of the movable seat (13).

5. The processing structure for forming computer spring tension springs according to claim 4, characterized in that, The motor (19) is mounted on the outside of the mounting platform (14). The output end of the motor (19) is fixedly connected to a curling head (15). A lever (16) is fixedly connected to the outside of the curling head (15). A U-shaped seat (17) is rotatably connected to the inside of the curling head (15).

6. The processing structure for forming a computer spring tension spring according to claim 5, characterized in that, The U-shaped seat (17) has a slot (18) on its inner side, and the outer side of the U-shaped seat (17) is slidably connected to the output end of the air clamp (11).

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