Screw positioning mechanism of thread rolling machine

Abstract

The utility model relates to the technical field of thread rolling machine, the utility model provides screw positioning mechanism of thread rolling machine, including processing base, the upper surface fixedly connected with thread rolling plate no.

Description

Technical Field

[0001] This utility model relates to the field of thread rolling machine technology, specifically to a screw positioning mechanism for a thread rolling machine. Background Technology

[0002] In the field of machining, thread rolling machines are indispensable key equipment for producing screws, bolts, nuts and other fasteners. Their core function is to process threads that meet standard specifications on the surface of these parts through high-precision machining processes, thereby giving the fasteners the ability to reliably connect and fix other mechanical components. The quality of the threads directly affects the performance of the fasteners, including their tensile strength, shear strength and reliability in different environments. Therefore, thread rolling machines play a vital role in ensuring the stability and safety of mechanical assemblies.

[0003] Traditional thread rolling machines typically rely on complex mechanical positioning devices for screw positioning. These devices often require operators to manually adjust the screw's position to ensure stability and accuracy during the thread rolling process. For example, some machines require operators to use clamps or positioning pins to fix the screw, which not only increases the complexity of operation but also easily leads to inaccurate positioning due to human factors. Such inaccurate positioning directly affects the quality of thread rolling, resulting in uneven thread processing or defects, which in turn affects the overall performance and service life of the product. In the unloading stage, traditional thread rolling machines also suffer from low efficiency. The processed screws usually need to be manually removed one by one by the operator. This process is not only time-consuming and labor-intensive but also easily causes scratches or damage to the screw surface due to frequent manual operation. For example, in some small factories, operators need to repeat this action for a long time in high-temperature and noisy environments, which not only increases labor intensity but may also lead to operator fatigue, further reducing production efficiency. Utility Model Content

[0004] To overcome the above-mentioned defects, embodiments of this utility model provide a screw positioning mechanism for a thread rolling machine, which solves the technical problems in related technologies / prior technologies where screw positioning usually relies on complex mechanical positioning devices and manual feeding increases labor intensity.

[0005] The system includes a processing base, a thread rolling plate 1 fixedly connected to the upper surface of the processing base, a hydraulic cylinder provided on the upper surface of the processing base, a piston rod fixedly connected to the output end of the hydraulic cylinder, a transmission plate fixedly connected to the surface of the piston rod, a guide slider fixedly connected to the surface of the transmission plate, a second thread rolling plate fixedly connected to the surface of the transmission plate, a positioning sleeve fixedly connected to the surface of the second thread rolling plate, a placement hole provided on the surface of the positioning sleeve, a screw body provided inside the placement hole, a right-angle bracket fixedly connected to the upper surface of the processing base, a mounting frame provided on the surface of the right-angle bracket, an electromagnet provided inside the mounting frame, and a collection cavity provided on the surface of the processing base.

[0006] The above technical solution provides a simple and convenient positioning method, which can effectively ensure that the screw body is accurately located in the middle of the two thread rolling plates. This avoids the traditionally complicated positioning steps and improves work efficiency. The electromagnet attracts the screw body after thread rolling and makes it fall into the collection chamber automatically, reducing the workload of manually removing the screw and further improving the convenience of operation. It provides personnel with an accurate positioning position to ensure that subsequent thread rolling work can proceed normally.

[0007] As a further improvement to the above solution, the placement hole and the screw body are adapted to each other, and the upper surface of the screw body overlaps the surface of the positioning sleeve plate.

[0008] As a further improvement to the above solution, the surface of the right-angle frame is provided with a control panel, and the control panel is electrically connected to the electromagnet.

[0009] As a further improvement to the above solution, a connecting rod is fixedly connected to the surface of the right-angle frame, and the bottom end of the connecting rod is fixedly connected to the upper surface of the mounting frame.

[0010] As a further improvement to the above solution, a pad is fixedly connected to the upper surface of the processing base, and the pad is fixedly connected to the lower surface of the hydraulic cylinder.

[0011] As a further improvement to the above solution, a guide groove is provided on the upper surface of the processing base, and the guide slider is slidably connected inside the guide groove.

[0012] As a further improvement to the above solution, the electromagnet is located above the collection chamber, and the thread rolling plate is slidably connected to the upper surface of the processing base through a guide slider, ensuring that the screw body can fall smoothly into the collection chamber after the electromagnet is turned off, thereby improving the collection efficiency.

[0013] As a further improvement to the above solution, the guide slider and the guide groove are adapted to each other, and the placement hole is located in the middle of the first thread rolling plate and the second thread rolling plate.

[0014] The beneficial effects of this utility model are as follows: This invention achieves rapid and accurate screw positioning by matching the placement hole on the positioning sleeve with the screw body and overlapping the upper surface of the screw body with the positioning sleeve. This avoids the traditional complex positioning steps, allowing personnel to quickly place the screw in place, significantly improving positioning efficiency and providing an accurate initial position for the subsequent thread rolling process, ensuring thread rolling quality. At the same time, the magnetic attraction of the electromagnet is used to achieve material feeding. After the screw is threaded, the electromagnet attracts the screw, causing it to rise and detach from the placement hole. Then, the electromagnet is turned off, and the screw automatically falls into the collection chamber. This process avoids the tedious operation of manually removing screws one by one, reducing manual intervention and labor intensity. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the present invention after thread rolling; Figure 3 This is a schematic diagram of the positioning sleeve of this utility model; Figure 4 This is a schematic diagram of the exploded structure of the electromagnet of this utility model.

[0017] In the diagram: 1. Machining base; 2. Thread rolling plate one; 3. Hydraulic cylinder; 4. Piston rod; 5. Transmission plate; 6. Guide slider; 7. Thread rolling plate two; 8. Positioning sleeve; 9. Placement hole; 10. Screw body; 11. Right angle bracket; 12. Mounting frame; 13. Electromagnet; 14. Collection chamber; 15. Control panel; 16. Connecting rod; 17. Pad; 18. Guide groove. Detailed Implementation The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0018] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0019] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0021] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] like Figures 1-4As shown, this invention illustrates a screw positioning mechanism for a thread rolling machine according to an embodiment of the present invention. The mechanism includes a processing base 1, a thread rolling plate 2 fixedly connected to the upper surface of the processing base 1, a hydraulic cylinder 3 mounted on the upper surface of the processing base 1, a piston rod 4 fixedly connected to the output end of the hydraulic cylinder 3, a transmission plate 5 fixedly connected to the surface of the piston rod 4, a guide slider 6 fixedly connected to the surface of the transmission plate 5, a second thread rolling plate 7 fixedly connected to the surface of the transmission plate 5, a positioning sleeve 8 fixedly connected to the surface of the second thread rolling plate 7, a placement hole 9 on the surface of the positioning sleeve 8, a screw body 10 disposed inside the placement hole 9, a right-angle bracket 11 fixedly connected to the upper surface of the processing base 1, a mounting frame 12 disposed on the surface of the right-angle bracket 11, an electromagnet 13 disposed inside the mounting frame 12, and a collection cavity 14 on the surface of the processing base 1.

[0024] In this embodiment, the operator places the screw body 10 to be thread-rolled into the placement hole 9 on the surface of the positioning sleeve plate 8, ensuring that the part of the screw body 10 to be thread-rolled is located in the middle of the thread-rolling plate 2 and the thread-rolling plate 7. The hydraulic cylinder 3 is activated, and the hydraulic cylinder 3 drives the transmission plate 5 and the guide slider 6 to move linearly along the upper surface of the processing base 1 through the piston rod 4, thereby causing the thread-rolling plate 7 to move linearly. During the linear movement of the thread-rolling plate 7, the screw body 10 moves accordingly and is thread-rolled by the thread-rolling plate 2 and the thread-rolling plate 7. After the thread-rolling is completed, the screw body 10 is disengaged. When the thread rolling plate 2 is removed from the surface, the electromagnet 13 is activated. The electromagnet 13 generates magnetic force to attract the screw body 10 after thread rolling and make it rise and detach from the placement hole 9. Then, the hydraulic cylinder 3 drives the piston rod 4 to retract, causing the thread rolling plate 7 to slide back to its original position, and driving the positioning sleeve 8 to reset again. When the thread rolling plate 7 resets, the electromagnet 13 is turned off, and the screw body 10 is no longer attracted by magnetic force and automatically falls downward into the collection chamber 14. After resetting to the initial state, the operator can put a new screw into the placement hole 9 on the surface of the positioning sleeve 8 for quick positioning and continue the thread rolling operation.

[0025] See in some examples Figure 3 The placement hole 9 and the screw body 10 are adapted to each other, and the upper surface of the screw body 10 overlaps the surface of the positioning sleeve plate 8.

[0026] Furthermore, a control panel 15 is provided on the surface of the right-angle bracket 11. The control panel 15 is electrically connected to the electromagnet 13. The control panel 15 can be used to easily control the opening and closing of the electromagnet 13, thereby realizing the adsorption and release operation of the screw body 10 after thread rolling.

[0027] refer to Figure 3 A pad 17 is fixedly connected to the upper surface of the processing base 1, and the pad 17 is fixedly connected to the lower surface of the hydraulic cylinder 3.

[0028] Furthermore, a connecting rod 16 is fixedly connected to the surface of the right-angle frame 11, and the bottom end of the connecting rod 16 is fixedly connected to the upper surface of the mounting frame 12.

[0029] Furthermore, a guide groove 18 is provided on the upper surface of the processing base 1, and the guide slider 6 is slidably connected inside the guide groove 18. When the hydraulic cylinder 3 drives the piston rod 4 to move, the transmission plate 5 and the guide slider 6 move linearly along the upper surface of the processing base 1. The guide slider 6 slides in the guide groove 18, which guides the movement of the transmission plate 5 and the thread rolling plate 7, ensuring the accuracy and stability of their movement direction.

[0030] like Figure 4 As shown, on the other hand, this utility model also provides a screw positioning mechanism for a thread rolling machine. The electromagnet 13 is located above the collecting chamber 14, and the thread rolling plate 7 is slidably connected to the upper surface of the processing base 1 via the guide slider 6. When the electromagnet 13 is closed, the attracted screw body 10 can fall down smoothly and automatically into the collecting chamber 14. At the same time, the thread rolling plate 7 is slidably connected to the upper surface of the processing base 1 via the guide slider 6. This connection method allows the thread rolling plate 7 to slide smoothly on the processing base 1, ensuring its smooth movement.

[0031] Furthermore, the guide slider 6 and the guide groove 18 are adapted to each other, and the placement hole 9 is located in the middle of the thread rolling plate 2 and the thread rolling plate 7.

[0032] In this embodiment, firstly, the operator precisely places the screw body 10 to be threaded into the placement hole 9 on the surface of the positioning sleeve 8. Since the placement hole 9 and the screw body 10 are compatible, and the upper surface of the screw body 10 overlaps the surface of the positioning sleeve 8, this ensures that the screw body 10 can be stably placed on the positioning sleeve 8. At the same time, the part that needs to be threaded is located exactly in the middle of the thread rolling plate 2 and the thread rolling plate 7, providing an accurate initial position for the subsequent thread rolling operation. Then, the hydraulic cylinder 3 is activated. The output end of the hydraulic cylinder 3 drives the transmission plate 5 and the guide slide fixedly connected to the surface of the transmission plate 5 through the piston rod 4. Block 6 moves linearly along the upper surface of the processing base 1. During the movement, the guide slider 6 slides in the guide groove 18 on the upper surface of the processing base 1. This guide structure effectively ensures the accuracy and stability of the movement direction of the transmission plate 5 and the thread rolling plate 7, avoiding deviation or shaking during the movement. This allows the thread rolling plate 7 to move smoothly in a straight line. As the thread rolling plate 7 moves in a straight line, the positioning sleeve 8 fixedly connected to its surface and the screw body 10 in the placement hole 9 also move. During the movement, the screw body 10 is threaded by the thread rolling plate 2 and the thread rolling plate 7, completing the thread rolling process of the screw.

[0033] After the thread rolling operation is completed, the screw body 10 detaches from the surface of the thread rolling plate 2. At this time, the electromagnet 13 installed in the mounting frame 12 on the surface of the right-angle bracket 11 is activated. The electromagnet 13 generates magnetic force to attract the thread-rolled screw body 10 and make it rise, so that it detaches from the placement hole 9. The opening and closing of the electromagnet 13 is controlled by the control panel 15 set on the surface of the right-angle bracket 11. The operator can easily operate the electromagnet 13 through the control panel 15, thereby realizing the attraction and release of the thread-rolled screw body 10. While the electromagnet 13 attracts the screw body 10 and makes it rise, the hydraulic cylinder 3 drives the piston rod 4 to retract, so that the thread rolling plate 7 slides back to its original position, and drives the positioning sleeve 8 to return to its initial position. When the thread rolling plate 7 returns to its original position, the electromagnet 13 is turned off. At this time, the screw body 10 is no longer attracted by magnetic force and falls down automatically. Since the electromagnet 13 is located above the collection chamber 14, the screw body 10 can fall smoothly and automatically into the collection chamber 14, completing the screw collection work.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A screw positioning mechanism for a thread rolling machine, characterized in that, Including processing base (1), the upper surface of processing base (1) is fixedly connected with thread rolling plate one (2), the upper surface of processing base (1) is provided with hydraulic cylinder (3), the output end of hydraulic cylinder (3) is fixedly connected with piston rod (4), the surface of piston rod (4) is fixedly connected with transmission plate (5), the surface of transmission plate (5) is fixedly connected with guide sliding block (6), the surface of transmission plate (5) is fixedly connected with thread rolling plate two (7), the surface of thread rolling plate two (7) is fixedly connected with positioning sleeve plate (8), the surface of positioning sleeve plate (8) is provided with placing hole (9), the inside of placing hole (9) is provided with screw body (10), the upper surface of processing base (1) is fixedly connected with right-angle frame (11), the surface of right-angle frame (11) is provided with mounting frame (12), the inside of mounting frame (12) is provided with electromagnet (13), the surface of processing base (1) is provided with collecting cavity (14).

2. The screw positioning mechanism of the thread rolling machine according to claim 1, characterized in that, The placing hole (9) and the screw body (10) are matched with each other, and the upper surface of the screw body (10) is lapped on the surface of the positioning sleeve plate (8).

3. The screw positioning mechanism of the thread rolling machine according to claim 1, characterized in that, The surface of the right-angle frame (11) is provided with a control panel (15), and the control panel (15) and the electromagnet (13) are electrically connected.

4. The screw positioning mechanism of the thread rolling machine according to claim 1, characterized in that, The surface of the right-angle frame (11) is fixedly connected with a connecting rod (16), and the bottom end of the connecting rod (16) is fixedly connected to the upper surface of the mounting frame (12).

5. The screw positioning mechanism of the thread rolling machine according to claim 1, characterized in that, The upper surface of the processing base (1) is fixedly connected with a backing plate (17), and the backing plate (17) is fixedly connected to the lower surface of the hydraulic cylinder (3).

6. The screw positioning mechanism of the thread rolling machine according to claim 1, characterized in that, The upper surface of the processing base (1) is provided with a guide sliding groove (18), and the guide sliding block (6) is slidingly connected to the inside of the guide sliding groove (18).

7. The screw positioning mechanism of the thread rolling machine according to claim 1, characterized in that, The electromagnet (13) is located above the collecting cavity (14), and the thread rolling plate two (7) is slidingly connected to the upper surface of the processing base (1) through the guide sliding block (6).

8. The screw positioning mechanism of the thread rolling machine according to claim 1, characterized in that, The guide sliding block (6) and the guide sliding groove (18) are matched with each other, and the placing hole (9) is located in the middle of the thread rolling plate one (2) and the thread rolling plate two (7).

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