A casting mold having a regulating mechanism
Patent Information
- Application Number
- CN202521977426.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0002]铸造模具是指为了获得零件的结构形状,预先用其他容易成型的材料做成零件的结构形状,然后再在砂型中放入模具,于是砂型中就形成了一个和零件结构尺寸一样的空腔,再在该空腔中浇注流动性液体,该液体冷却凝固之后就能形成和模具形状结构完全一样的零件了,铸造模具是铸造工艺中重要的一环,但是由于模具无法根据砂型的实际高度偏差进行适应性调节,当砂型在制造或摆放过程中出现高度方向的细微误差时,模具与砂型的贴合度会大幅下降,极易导致型腔顶部或底部出现间隙,从左右调节的角度来看,模具的固定位置设计难以应对砂型在水平方向的位置偏差,在批量生产中,砂型的定位精度难免存在波动,而模具无法通过左右微调来补偿这种偏差,会导致型腔的对称度、同轴度等关键形位公差超差
本实用新型通过底座底部两侧的第一电机驱动第二齿轮转动,利用第二齿轮与第一齿轮的啮合传动,带动第一螺纹杆旋转,使第一螺纹套沿第一螺纹杆轴向移动,进而通过支架带动调节箱实现高度方向的精准调节,这一结构有效解决了传统模具因高度固定无法适配砂型高度偏差的问题,显著提升了模具与砂型的贴合度,避免了浇注时液态金属泄漏和砂型溃散的风险,降低了废品率,调节箱内腔的第二电机驱动第二螺纹杆转动,使第二螺纹套沿第二螺纹杆横向移动,通过支架带动支撑架及顶部的模具箱完成左右方向的调节,该调节方式可实时补偿砂型在水平方向的定位偏差,确保型腔的对称度、同轴度等关键形位公差符合设计要求,尤其适用于带有孔系、凸台等精密结构的零件铸造,减少了后续加工修正工序,降低了生产成本。
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Figure CN224724988U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting mold technology, specifically a casting mold with an adjustment mechanism. Background Technology
[0002] A casting mold is a tool used to create a part's structural shape in advance using other easily formable materials. This mold is then placed inside a sand mold, creating a cavity with dimensions identical to the part's structure. A fluid is poured into this cavity, and after cooling and solidifying, a part with the exact same shape and structure as the mold is formed. Casting molds are a crucial part of the casting process. However, because molds cannot be adaptively adjusted to accommodate actual height deviations in the sand mold, even slight height errors during manufacturing or placement can significantly reduce the fit between the mold and the sand mold, easily leading to gaps at the top or bottom of the cavity. From a left-right adjustment perspective, the fixed position design of the mold is insufficient to handle horizontal deviations in the sand mold. In mass production, the positioning accuracy of the sand mold inevitably fluctuates, and the mold cannot compensate for these deviations through left-right adjustments. This results in excessive tolerances in key geometric dimensions such as cavity symmetry and coaxiality. Utility Model Content
[0003] The purpose of this invention is to provide a casting mold with an adjustment mechanism, which has the advantage of automatic adjustment.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a casting mold with an adjustment mechanism, comprising a base, on both sides of the bottom of the base, a first motor fixedly mounted, a second gear fixedly mounted at the output end of the first motor, the first gear meshing with the front surface of the second gear, a first threaded rod fixedly mounted on the inner surface of the first gear, a first threaded sleeve threadedly mounted on the front surface of the first threaded rod, an adjustment box fixedly mounted at one end of the first threaded sleeves close to each other via a bracket, a second motor fixedly mounted at the left end of the inner cavity of the adjustment box, a second threaded rod fixedly mounted at the output end of the second motor, a second threaded sleeve threadedly mounted on the front surface of the second threaded rod, a support frame fixedly mounted at the top of the second threaded sleeve via a bracket, and a mold box provided at the top of the support frame.
[0005] As a preferred embodiment, support columns are fixedly installed around the bottom of the base, and anti-slip sleeves are fixedly installed at the bottom of the support columns.
[0006] As a preferred embodiment, control boxes are fixedly installed on both sides of the top of the base, and a display screen is provided on the upper part of the front surface of the control box.
[0007] As a preferred embodiment, limit rods are fixedly installed on both sides of the top of the base, and the inner surface of the first threaded sleeve is slidably installed on the front surface of the limit rod.
[0008] As a preferred embodiment, the regulating box has doors movably installed on both sides of its front surface, and handles are fixedly installed on the ends of the front surfaces of the doors that are close to each other.
[0009] As a preferred embodiment, electric telescopic rods are fixedly installed on both sides of the outer surface of the support frame via brackets, and clamping plates are fixedly installed on the output ends of the electric telescopic rods. The clamping plates are clamped to both sides of the mold box at their close ends.
[0010] As a preferred embodiment, a guide rail is fixedly installed at the bottom of the inner cavity of the regulating box, a slide rod is slidably installed in the inner cavity of the guide rail, and the top of the slide rod is fixedly installed at the bottom of the second threaded sleeve.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes a first motor on each side of the base to drive a second gear to rotate. The meshing of the second and first gears drives the first threaded rod to rotate, causing the first threaded sleeve to move axially along the first threaded rod. This, in turn, allows for precise height adjustment via a support and adjustment box. This structure effectively solves the problem of traditional molds being unable to adapt to sand mold height deviations due to their fixed height. It significantly improves the fit between the mold and the sand mold, avoids the risk of liquid metal leakage and sand mold collapse during pouring, and reduces the scrap rate. The second motor inside the adjustment box drives the second threaded rod to rotate, causing the second threaded sleeve to move laterally along the second threaded rod. This, in turn, allows for left-right adjustment via a support frame and the top mold box. This adjustment method can compensate for horizontal positioning deviations in the sand mold in real time, ensuring that key geometric tolerances such as symmetry and coaxiality of the cavity meet design requirements. It is particularly suitable for casting parts with precision structures such as holes and bosses, reducing subsequent machining and correction processes and lowering production costs. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a partial structural cross-sectional view of the present invention; Figure 3 This is a cross-sectional view of the regulating box structure of this utility model.
[0013] In the diagram: 1. Base; 2. First gear; 3. Control box; 4. Handle; 5. Box door; 6. Mold box; 7. Clamping plate; 8. Electric telescopic rod; 9. Adjustment box; 10. First threaded rod; 11. First threaded sleeve; 12. Limiting rod; 13. Support frame; 14. Guide rail; 15. Second gear; 16. First motor; 17. Second motor; 18. Second threaded sleeve; 19. Second threaded rod. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0016] Example 1 Please see Figures 1-3 As shown, this utility model provides a casting mold with an adjustment mechanism, including a base 1. A first motor 16 is fixedly installed on both sides of the bottom of the base 1. A second gear 15 is fixedly installed at the output end of the first motor 16. A first gear 2 is meshed on the front surface of the second gear 15. A first threaded rod 10 is fixedly installed on the inner surface of the first gear 2. A first threaded sleeve 11 is threaded on the front surface of the first threaded rod 10. An adjustment box 9 is fixedly installed at one end of the first threaded sleeve 11 that is close to each other through a bracket. A second motor 17 is fixedly installed at the left end of the inner cavity of the adjustment box 9. A second threaded rod 19 is fixedly installed at the output end of the second motor 17. A second threaded sleeve 18 is threaded on the front surface of the second threaded rod 19. A support frame 13 is fixedly installed on the top of the second threaded sleeve 18 through a bracket. A mold box 6 is provided on the top of the support frame 13.
[0017] This technical solution uses a first motor 16 on both sides of the bottom of the base 1 to drive the second gear 15 to rotate. The meshing transmission between the second gear 15 and the first gear 2 drives the first threaded rod 10 to rotate, causing the first threaded sleeve 11 to move axially along the first threaded rod 10. This, in turn, drives the adjustment box 9 through the bracket to achieve precise height adjustment. This structure effectively solves the problem that traditional molds cannot adapt to sand mold height deviations due to fixed height. It significantly improves the fit between the mold and the sand mold, avoids the risk of liquid metal leakage and sand mold collapse during pouring, and reduces the scrap rate. The second motor 17 inside the adjustment box 9 drives the second threaded rod 19 to rotate, causing the second threaded sleeve 18 to move laterally along the second threaded rod 19. This, through the bracket, drives the support frame 13 and the mold box 6 on top to complete the left and right adjustment. This adjustment method can compensate for the positioning deviation of the sand mold in the horizontal direction in real time, ensuring that the symmetry, coaxiality and other key geometric tolerances of the cavity meet the design requirements. It is especially suitable for casting parts with precision structures such as hole systems and bosses, reducing subsequent processing and correction steps and lowering production costs.
[0018] Example 2 Based on Embodiment 1, this utility model is as follows: Figure 1 As shown, support columns are fixedly installed around the bottom of the base 1, and anti-slip sleeves are fixedly installed at the bottom of the support columns. Control boxes 3 are fixedly installed on both sides of the top of the base 1, and a display screen is provided on the upper part of the front surface of the control box 3.
[0019] By adopting the above technical solution, the support column and anti-slip sleeve are set to achieve the effect of supporting the whole, the limit rod 12 is set to limit the first threaded sleeve 11, and the control box 3 is set to facilitate the user to operate the device.
[0020] Example 3 This utility model is as follows Figures 2-3 As shown, limit rods 12 are fixedly installed on both sides of the top of the base 1. The inner surface of the first threaded sleeve 11 is slidably installed on the front surface of the limit rod 12. Box doors 5 are movably installed on both sides of the front surface of the adjustment box 9. Handles 4 are fixedly installed on the near ends of the front surfaces of the box doors 5. Electric telescopic rods 8 are fixedly installed on both sides of the outer surface of the support frame 13 through brackets. Clamping plates 7 are fixedly installed on the output end of the electric telescopic rods 8. Clamping plates 7 are clamped on both sides of the near ends of the clamping plates 7. Guide rails 14 are fixedly installed at the bottom of the inner cavity of the adjustment box 9. Sliding rods are slidably installed in the inner cavity of the guide rails 14, and the top of the sliding rods is fixedly installed on the bottom of the second threaded sleeve 18.
[0021] By adopting the above technical solution, the setting of the box door 5 and the handle 4 facilitates the user to carry out daily maintenance of the adjustment box 9. The setting of the electric telescopic rod 8 and the clamping plate 7 achieves the effect of clamping and limiting the mold box 6. The setting of the guide rail 14 and the slide rod achieves the effect of guiding the second threaded sleeve 18.
[0022] The working principle of this utility model is as follows: After the first motor 16 on both sides of the bottom of the base 1 is started as a power source, its output end drives the second gear 15 to rotate. Since the second gear 15 is meshed with the first gear 2, the rotational motion of the second gear 15 is transmitted to the first gear 2 through gear meshing, so that the first gear 2 rotates synchronously with the second gear 15. Since the first gear 2 is fixedly installed on the inner surface of the first threaded rod 10, the rotation of the first gear 2 directly drives the first threaded rod 10 to rotate. The first threaded sleeve 11, which is threaded on the front surface of the first threaded rod 10, moves linearly along the axial direction of the first threaded rod 10 under the action of thread transmission. The ends of the first threaded sleeves 11 that are close to each other are connected to the bracket and the adjustment Since the section box 9 is fixedly connected, the linear movement of the first threaded sleeve 11 drives the adjustment box 9 to achieve the upward or downward adjustment in the height direction. During the left and right adjustment process, after the second motor 17 at the left end of the inner cavity of the adjustment box 9 is started, its output end drives the second threaded rod 19 to rotate. The second threaded sleeve 18, which is threaded on the positive surface of the second threaded rod 19, moves laterally in a straight line along the axial direction of the second threaded rod 19 under the action of thread transmission. The top of the second threaded sleeve 18 is fixedly connected to the support frame 13 through the bracket, and the mold box 6 is set on the top of the support frame 13. Therefore, the lateral movement of the second threaded sleeve 18 is transmitted to the mold box 6 through the bracket and the support frame 13, and finally realizes the translational adjustment of the mold box 6 in the left and right directions.
[0023] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0024] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A casting mold with an adjustment mechanism, comprising a base (1), characterized in that: The base (1) has a first motor (16) fixedly installed on both sides of its bottom. The output end of the first motor (16) is fixedly installed with a second gear (15). The front surface of the second gear (15) is meshed with a first gear (2). The inner surface of the first gear (2) is fixedly installed with a first threaded rod (10). The front surface of the first threaded rod (10) is threaded with a first threaded sleeve (11). The end of the first threaded sleeve (11) that is close to each other is fixedly installed with an adjustment box (9) through a bracket. The left end of the inner cavity of the adjustment box (9) is fixedly installed with a second motor (17). The output end of the second motor (17) is fixedly installed with a second threaded rod (19). The front surface of the second threaded rod (19) is threaded with a second threaded sleeve (18). The top of the second threaded sleeve (18) is fixedly installed with a support frame (13) through a bracket. The top of the support frame (13) is provided with a mold box (6).
2. A casting mold with an adjusting mechanism according to claim 1, characterized in that: The base (1) has support columns fixedly installed around its bottom, and anti-slip sleeves are fixedly installed at the bottom of the support columns.
3. A casting mold with an adjusting mechanism according to claim 1, characterized in that: Control boxes (3) are fixedly installed on both sides of the top of the base (1), and a display screen is provided on the upper end of the front surface of the control box (3).
4. A casting mold with an adjusting mechanism according to claim 1, characterized in that: Limiting rods (12) are fixedly installed on both sides of the top of the base (1), and the inner surface of the first threaded sleeve (11) is slidably installed on the front surface of the limiting rod (12).
5. A casting mold with an adjusting mechanism according to claim 1, characterized in that: Both sides of the front surface of the regulating box (9) are movably installed with box doors (5), and a handle (4) is fixedly installed at one end of the front surface of the box doors (5) that is close to each other.
6. A casting mold with an adjusting mechanism according to claim 1, characterized in that: Electric telescopic rods (8) are fixedly installed on both sides of the outer surface of the support frame (13) by brackets. Clamping plates (7) are fixedly installed at the output end of the electric telescopic rods (8). The clamping plates (7) are clamped to both sides of the mold box (6) at their close ends.
7. A casting mold with an adjusting mechanism according to claim 1, characterized in that: The bottom of the inner cavity of the regulating box (9) is fixedly installed with a guide rail (14), and a slide rod is slidably installed in the inner cavity of the guide rail (14), and the top of the slide rod is fixedly installed at the bottom of the second threaded sleeve (18).