Water-cooled intermediate tank cover plate
Patent Information
- Application Number
- CN202521877226.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-02
AI Technical Summary
[0004]由于中间包盖距离中间包钢水液面较近,一般在200~300mm 范围,而钢水辐射和对流传热会使中间包盖受到热冲击作用,进而造成中间包盖的损坏
[0016]通过水冷装置的设计,在使用时,水冷装置上的进水口接外接水源,水沿着蛇形盘管流动过程中通过冷热交换带走中间罐盖板本体上热量,加热的水流从出水口流出。
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Figure CN224724992U_ABST
Abstract
Description
Technical Field
[0001] This utility model is a water-cooled intermediate tank cover plate, belonging to the field of metallurgical continuous casting casting parts. Background Technology
[0002] Currently, in the continuous casting process of the metallurgical industry both at home and abroad, intermediate tank covers are indispensable for the casting process.
[0003] The tundish cover serves two purposes: first, it is used during the baking of the tundish to ensure that the flame can reach the refractory material at the bottom and sides of the ladle, baking the refractory material at a temperature of approximately 1100 ℃, thus ensuring the tundish is properly heated; second, it maintains the temperature of the molten steel during the casting process, reducing heat loss and thus serving as a heat preservation function.
[0004] Because the tundish cover is relatively close to the surface of the molten steel in the tundish, generally within the range of 200 to 300 mm, the radiant and convective heat transfer of the molten steel will cause thermal shock to the tundish cover, which will then damage the tundish cover. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a water-cooled intermediate tank cover plate.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution:
[0007] A water-cooled intermediate tank cover plate includes an intermediate tank cover plate body and a water-cooling device. The intermediate tank cover plate body includes a rectangular frame with a plurality of hooks inside. The rectangular frame is filled with refractory material. The water-cooling device includes a serpentine coil at the bottom of the water-cooling device. The two ends of the serpentine coil are respectively provided with a water inlet and a water outlet. The rectangular frame and the serpentine coil are connected and fixed by a connecting mechanism.
[0008] Furthermore, the connecting mechanism includes a plug-in groove formed at the bottom of the rectangular frame and a slot and a receiving groove formed on the outer surfaces of both sides of the rectangular frame. The slot and the receiving groove are connected to both sides of the plug-in groove. A plug-in plate is inserted into the plug-in groove and is connected and fixed to the serpentine coil. A snap-fit member is passed through the slot, and the snap-fit end of the snap-fit member passes through the plug-in plate into the receiving groove.
[0009] Furthermore, a locking member is engaged inside the receiving groove. Both ends of the locking member have grooves. The engaging end of the locking member passes through the grooves. A first engaging groove and a second engaging groove are respectively formed on both sides of the engaging end. A first limiting plate and a second limiting plate are slidably fitted on the engaging end. A through hole is formed on both the first limiting plate and the second limiting plate. The through holes of the first limiting plate and the second limiting plate are engaged and fixed with the first engaging groove and the second engaging groove, respectively.
[0010] Furthermore, both the first limiting plate and the second limiting plate are provided with bolt holes, and locking bolts are threaded into the bolt holes. The end thread of the locking bolt passes through the locking member and is threadedly fixed to the receiving groove.
[0011] Furthermore, the rectangular frame is welded from steel plates, and the sides of the rectangular frame are provided with several lifting lugs.
[0012] Furthermore, the plug-in plate has through holes that mate with the snap-fit component.
[0013] Furthermore, the hook is formed by bending round steel.
[0014] Furthermore, the serpentine coil is a water ring pipe welded from steel pipes.
[0015] The beneficial effects of this utility model are:
[0016] Through the design of the water cooling device, when in use, the water inlet of the water cooling device is connected to an external water source. As the water flows along the serpentine coil, it carries away the heat from the body of the intermediate tank cover through heat exchange, and the heated water flows out from the outlet.
[0017] The design of the lifting lugs facilitates the hoisting of the water-cooling device.
[0018] Through the design of the connecting mechanism, during the installation of the serpentine coil, the plug-in plate on the side of the serpentine coil is first installed in the plug-in slot. Then, the locking member is plugged in and installed in the receiving slot. Next, the snap-fit member is inserted and snapped into the snap-fit slot. The snap-fit end of the snap-fit member passes through the snap-fit slot, the plug-in slot, and the receiving slot in sequence, extending into the groove on the inner locking member. Then, the limiting plate is first placed on the snap-fit end of the snap-fit member in the groove. Then, the first limiting plate is moved laterally so that the through hole on the first limiting plate is snapped and fixed together with the first docking slot on the snap-fit member. Then, the above operation is repeated to snap the second limiting plate into the second docking slot on the snap-fit member. At this time, the first limiting plate and the second limiting plate lock the snap-fit member and the locking member into a whole. Finally, the locking bolt passes through the bolt holes on the second limiting plate, the first limiting plate, and the locking member in sequence and is connected and fixed with the bolt holes on the receiving slot. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of a water-cooled intermediate tank cover plate according to the present invention. Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the structure of a water-cooled intermediate tank cover plate according to the present invention. Figure 2 ;
[0022] Figure 3 This is a schematic diagram of the rectangular frame structure of a water-cooled intermediate tank cover plate according to the present invention;
[0023] Figure 4 This is a schematic diagram of the serpentine coil and plug-in plate connection structure of a water-cooled intermediate tank cover plate according to the present invention.
[0024] Figure 5 This is a schematic diagram of the connection mechanism of a water-cooled intermediate tank cover plate according to the present invention;
[0025] Figure 6 This is a partial structural diagram of the connecting mechanism for a water-cooled intermediate tank cover according to the present invention. Figure 1 ;
[0026] Figure 7 This is a partial structural diagram of the connecting mechanism for a water-cooled intermediate tank cover according to the present invention. Figure 2 ;
[0027] Figure 8 This is an exploded view of the cover plate of a water-cooled intermediate tank according to the present invention. Figure 1 ;
[0028] Figure 9 This is an exploded view of the cover plate of a water-cooled intermediate tank according to the present invention. Figure 2 .
[0029] In the diagram: 1. Intermediate tank cover plate body; 2. Water cooling device; 3. Rectangular frame; 4. Lifting lug; 5. Hook; 6. Refractory material; 7. Water inlet; 8. Water outlet; 9. Serpentine coil; 10. Insert plate; 11. Insert groove; 12. Slot; 13. Receiving groove; 14. Snap-fit component; 15. Connecting groove one; 16. Connecting groove two; 17. Locking component; 18. Groove; 19. Limiting plate one; 20. Limiting plate two; 21. Perforation; 22. Bolt hole; 23. Locking bolt. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figures 1-9 This utility model provides a water-cooled intermediate tank cover plate technical solution, including an intermediate tank cover plate body 1 and a water-cooling device 2. The intermediate tank cover plate body 1 includes a rectangular frame 3, which is welded from steel plates. The rectangular frame 3 has several lifting lugs 4 on its sides and several hooks 5 inside, which are bent from round steel. The rectangular frame 3 has refractory material 6 inside. The water-cooling device 2 includes a serpentine coil 9, which is a water ring pipe welded from steel pipes. The serpentine coil 9 is located at the bottom of the water-cooling device 2. The two ends of the serpentine coil 9 are respectively provided with a water inlet 7 and a water outlet 8. The rectangular frame 3 and the serpentine coil 9 are connected and fixed by a connecting mechanism. The water inlet 7 on the water-cooling device 2 is connected to an external water source. As the water flows along the serpentine coil 9, it carries away the heat on the intermediate tank cover plate body 1 through heat exchange. The heated water flows out from the water outlet 8.
[0032] See Figures 2-9The connecting mechanism includes an insertion slot 11 at the bottom of the rectangular frame 3 and slots 12 and receiving slots 13 on the outer surfaces of both sides of the rectangular frame 3. Both slots 12 and receiving slots 13 communicate with the two sides of the insertion slot 11. An insertion plate 10 is inserted into the insertion slot 11 and is fixedly connected to the serpentine coil 9. A snap-fit member 14 passes through the slot 12, with its snap-fit end passing through the insertion plate 10 into the receiving slot 13. The insertion plate 10 has a through hole that mates with the snap-fit member 14. The receiving slot 13 contains... A locking member 17 is engaged, with grooves 18 at both ends. The engaging end of the engaging member 14 passes through the grooves 18. A first engaging groove 15 and a second engaging groove 16 are respectively formed on both sides of the engaging end. A first limiting plate 19 and a second limiting plate 20 are slidably fitted onto the engaging end. A through hole 21 is formed on both the first limiting plate 19 and the second limiting plate 20. The through holes 21 of the first limiting plate 19 and the second limiting plate 20 are engaged and fixed with the first engaging groove 15 and the second engaging groove 16, respectively. Both have bolt holes 22, and locking bolts 23 are threaded into the bolt holes 22. The end thread of the locking bolt 23 passes through the locking member 17 and is threadedly fixed to the receiving groove 13. Through the design of the connection mechanism, when installing the serpentine coil 9, the plug plate 10 on the side of the serpentine coil 9 is first installed in the plug groove 11, then the locking member 17 is plugged into the receiving groove 13, and then the snap-fit member 14 is inserted and snapped into the snap-fit groove 12. The snap-fit end of the snap-fit member 14 passes through the snap-fit groove 12, the plug groove 11, and the receiving groove 13 in sequence and extends into the groove 18 on the inner locking member 17. First, the limiting plate 19 is fitted onto the snap-fit end of the snap-fit piece 14 in the groove 18. Then, the limiting plate 19 is moved laterally so that the through hole 21 on the limiting plate 19 is snapped and fixed together with the mating groove 15 on the snap-fit piece 14. Next, the above operation is repeated to snap the limiting plate 20 into the mating groove 16 on the snap-fit piece 14. At this time, the limiting plate 19 and the limiting plate 20 lock the snap-fit piece 14 and the locking piece 17 into a whole. Finally, the locking bolt 23 is passed through the bolt holes 22 on the limiting plate 20, the limiting plate 19 and the locking piece 17 in sequence and connected and fixed to the bolt holes on the receiving groove 13.
[0033] The circuits and electronic components, modules and controllers, or the heat dissipation holes and maintenance doors in the space of the adapted electrical equipment are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this application does not involve improvements to software and methods or heat dissipation and maintenance.
[0034] During the casting process, the molten steel temperature is maintained, heat loss is reduced, and heat preservation is achieved. A water-cooling device 2 is added between the intermediate tank cover plate body 1 and the radiant heat of the high-temperature molten steel. The inlet 7 of the water-cooling device 2 is connected to an external water source. As the water flows along the serpentine coil 9, it carries away the heat from the intermediate tank cover plate body 1 through heat exchange. The heated water flows out from the outlet 8, thereby improving the service life of the intermediate tank cover plate body 1. After prolonged use at high temperatures, the serpentine coil 9 experiences significant wear and needs to be replaced to maintain its heat dissipation performance. At this point, the locking screw... Remove bolt 23 from locking member 17, limit plate 19 and limit plate 20. Then, move limit plate 19 and limit plate 20 one by one so that the through holes 21 on limit plate 19 and limit plate 20 disengage from the mating grooves 15 and 16 on the snap-fit member 14. Then, limit plate 19 and limit plate 20 can be removed from snap-fit member 14. Then, snap-fit member 14 can be pulled out from the slot 12. The integrally fixed serpentine coil 9 and plug plate 10 can be removed from the intermediate tank cover plate body 1 for replacement.
[0035] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A water cooled head plate for a water cooled surge tank, characterized in that The device includes an intermediate tank cover plate body (1) and a water cooling device (2). The intermediate tank cover plate body (1) includes a rectangular frame (3). The rectangular frame (3) has several hooks (5) inside and refractory material (6) inside. The water cooling device (2) includes a serpentine coil (9). The serpentine coil (9) is located at the bottom of the water cooling device (2). The two ends of the serpentine coil (9) are respectively provided with an inlet (7) and an outlet (8). The rectangular frame (3) and the serpentine coil (9) are connected and fixed by a connecting mechanism.
2. A water cooled head plate for a water cooled intermediate tank according to claim 1, wherein The connecting mechanism includes a plug-in groove (11) at the bottom of the rectangular frame (3) and a slot (12) and a receiving groove (13) on the outer surfaces of both sides of the rectangular frame (3). The slot (12) and the receiving groove (13) are connected to both sides of the plug-in groove (11). A plug-in plate (10) is inserted into the plug-in groove (11). The plug-in plate (10) is connected and fixed to the serpentine coil (9). A snap-fit member (14) is inserted into the slot (12). The snap-fit end of the snap-fit member (14) passes through the plug-in plate (10) into the receiving groove (13).
3. A water cooled head plate for a water cooled intermediate tank according to claim 2, wherein The receiving groove (13) is fitted with a locking member (17). Both ends of the locking member (17) are provided with grooves (18). The locking end of the locking member (14) is inserted into the groove (18). The two sides of the locking end are respectively provided with a first docking groove (15) and a second docking groove (16). The locking end is respectively fitted with a first limiting plate (19) and a second limiting plate (20). The first limiting plate (19) and the second limiting plate (20) are respectively provided with a through hole (21). The through holes (21) of the first limiting plate (19) and the second limiting plate (20) are respectively engaged and fixed with the first docking groove (15) and the second docking groove (16).
4. A water cooled head plate for a water cooled intermediate tank according to claim 3, wherein Both the first limiting plate (19) and the second limiting plate (20) have bolt holes (22). The bolt holes (22) are threaded with locking bolts (23). The end of the locking bolts (23) is threaded through the locking member (17) and threadedly fixed to the receiving groove (13).
5. A water cooled head plate for a water cooled intermediate tank according to claim 4, wherein The rectangular frame (3) is welded from steel plates, and the side of the rectangular frame (3) is provided with several lifting lugs (4).
6. A water cooled head plate for a water cooled intermediate tank according to claim 2, wherein The plug plate (10) has through holes that cooperate with the snap-fit member (14).
7. A water cooled head plate for a water cooled intermediate tank according to claim 1 wherein, The hook (5) is made of round steel bent into shape.
8. A water cooled head plate for a water cooled intermediate tank according to claim 1 wherein, The serpentine coil (9) is a water ring pipe welded from steel pipes.