Automatic loading and unloading lathe equipment
Patent Information
- Application Number
- CN202521874759.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0004]然而,部分数控车床仍然需要依赖人工进行上下料操作,安全性较低,不仅增加了人力成本,而且生产效率较低;另外,大部分数控车床缺乏废屑自动排出装置和工件自动清洗装置,其废屑排出、工件清洗仍然需要依赖人工进行,其需要定时对车身内的金属废屑进行排出,每个工件则需要人工进行清洗,不仅增加了人力成本,而且生产效率较低
[0016] The automatic loading and unloading lathe equipment provided by this utility model, through the cooperation of a transfer robot, a loading tray, and a spindle, enables the transfer robot to transfer the workpiece to be processed on the loading tray to the lathe for processing, and to transfer the processed workpiece on the spindle to the loading tray, thus achieving automatic loading and unloading without relying on manual operation. Through the cooperation of a first robot, a second robot, and a first drive device, its compact structure allows the first and second robots to interchange positions and operate alternately, enabling the transfer robot to grip the processed workpiece on the spindle and place the workpiece to be processed on the spindle, thereby efficiently completing the workpiece transfer between the transfer robot and the lathe. Through the cooperation of the transfer robot and the air blowing mechanism, the transfer robot can move the processed workpiece on the spindle to directly above the air blowing component, realizing the automatic removal of metal waste from the surface of the processed workpiece without relying on manual operation. By setting up a waste waste collection mechanism, the automatic collection and transfer of metal waste is realized, without relying on manual operation. In summary, this automatic loading and unloading lathe equipment can realize automatic loading and unloading of CNC lathes, automatic workpiece blowing and cleaning, and automatic collection of metal scraps, which not only reduces labor costs but also improves production efficiency.
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Figure CN224725020U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of CNC lathe technology, and in particular to a lathe device with automatic loading and unloading. Background Technology
[0002] Currently, CNC lathes are a type of equipment used for cutting and machining shaft-type or disc-type parts, including inner and outer cylindrical surfaces, inner and outer conical surfaces with arbitrary cone angles, and conical threads.
[0003] In the existing technology, CNC machine tools have the advantages of high machining accuracy, saving production time and high production efficiency, and are one of the most widely used CNC machine tools. CNC machine tools automatically process the workpieces according to the pre-programmed machining program.
[0004] However, some CNC lathes still require manual loading and unloading operations, which is less safe, increases labor costs, and reduces production efficiency. In addition, most CNC lathes lack automatic waste chip removal and workpiece cleaning devices, so waste chip removal and workpiece cleaning still rely on manual labor. They need to regularly remove metal waste from the lathe and manually clean each workpiece, which increases labor costs and reduces production efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an automatic loading and unloading lathe equipment, which aims to solve or at least partially solve the shortcomings of the above-mentioned background technology. It can realize automatic loading and unloading of CNC lathes, automatic workpiece blowing and cleaning, and automatic collection of metal scrap, which not only reduces labor costs but also improves production efficiency.
[0006] This utility model provides an automatic loading and unloading lathe device, including a worktable, a lathe, a loading mechanism, an air blowing mechanism, a material transfer mechanism, a waste collection mechanism, and a CNC box. The lathe is fixed on the worktable and includes a spindle extending along the X-direction and a cutting tool cooperating with the spindle. The spindle is used to clamp the workpiece and drive the workpiece to rotate, and the cutting tool cooperates with the spindle to process the workpiece. The loading mechanism is set on the worktable and includes a sliding seat sliding on the worktable and a loading tray set on the sliding seat. The sliding seat can drive the loading tray to move along the Y-direction. The loading tray is used to place workpieces to be processed and workpieces that have already been processed. The air blowing mechanism is set between the lathe and the loading mechanism and includes an air blowing component for removing the processed workpieces. Metal scrap on the surface of the workpiece; a transfer mechanism mounted on the worktable for transferring the machined workpiece on the spindle and the workpiece to be processed on the loading tray, including a transfer robot that can move along the X and Z directions, the transfer robot including a first robot, a second robot and a first drive device, the first drive device being connected to the first robot and the second robot via a connector and used to drive the connector to rotate to interchange the positions of the first robot and the second robot; at least part of the scrap collection mechanism is located below the lathe for collecting and transferring the metal scrap generated by the lathe; a CNC box is used to control the coordinated operation of the lathe, the loading mechanism, the air blowing mechanism, the transfer mechanism and the scrap collection mechanism.
[0007] Furthermore, the connector has a first mounting plate, a second mounting plate, and a connecting portion connecting the first mounting plate and the second mounting plate. The connecting portion is installed on the rotating end of the first driving device, and the first mounting plate and the second mounting plate are centrally symmetrically distributed with respect to the center point of the connecting portion.
[0008] Furthermore, the first mounting plate has a first mounting surface for mounting the first robotic arm, and the second mounting plate has a second mounting surface for mounting the second robotic arm, with the first mounting surface perpendicular to the second mounting surface.
[0009] Furthermore, the material transfer mechanism also includes a fixed frame fixed on the workbench, a sliding unit set on the fixed frame, and a lifting unit connected to the sliding unit. The lifting unit is connected to a transfer robot and can drive the transfer robot to move along the Z direction. The sliding unit can drive the lifting unit to move along the X direction.
[0010] Furthermore, the sliding unit includes a first guide rail fixed to the fixed frame and extending along the X direction, a slide plate slidably disposed on the first guide rail, and a first drive assembly for driving the slide plate to slide along the first guide rail. The slide plate is provided with a bracket that is slidably connected to the lifting unit.
[0011] Furthermore, the lifting unit includes a lifting column slidably mounted on a bracket, a second guide rail extending along the Z direction on the lifting column, and a second drive assembly for driving the lifting column to rise and fall. The bracket is provided with a guide block that is slidably connected to the second guide rail, and the lower end of the lifting column is connected to the first drive device.
[0012] Furthermore, the loading mechanism also includes a base mounted on the worktable, a third guide rail extending along the Y direction mounted on the base, and a third drive assembly for driving the sliding seat to slide along the third guide rail.
[0013] Furthermore, the upper surface of the air blowing component has several air blowing holes, which are evenly distributed around the circumference.
[0014] Furthermore, the waste collection mechanism includes a waste collection funnel located below the lathe, a waste collection box for collecting metal waste, and a transfer channel with its two ends connected to the waste collection funnel and the waste collection box, respectively. The workbench has a waste outlet connected to the waste collection funnel.
[0015] Furthermore, the lathe also includes a bed fixed to the worktable and a saddle slidably mounted on the bed. The bed is located above the chip outlet, and the upper surface of the saddle is provided with a downwardly inclined chip guide slope.
[0016] The automatic loading and unloading lathe equipment provided by this utility model, through the cooperation of a transfer robot, a loading tray, and a spindle, enables the transfer robot to transfer the workpiece to be processed on the loading tray to the lathe for processing, and to transfer the processed workpiece on the spindle to the loading tray, thus achieving automatic loading and unloading without relying on manual operation. Through the cooperation of a first robot, a second robot, and a first drive device, its compact structure allows the first and second robots to interchange positions and operate alternately, enabling the transfer robot to grip the processed workpiece on the spindle and place the workpiece to be processed on the spindle, thereby efficiently completing the workpiece transfer between the transfer robot and the lathe. Through the cooperation of the transfer robot and the air blowing mechanism, the transfer robot can move the processed workpiece on the spindle to directly above the air blowing component, realizing the automatic removal of metal waste from the surface of the processed workpiece without relying on manual operation. By setting up a waste waste collection mechanism, the automatic collection and transfer of metal waste is realized, without relying on manual operation. In summary, this automatic loading and unloading lathe equipment can realize automatic loading and unloading of CNC lathes, automatic workpiece blowing and cleaning, and automatic collection of metal scraps, which not only reduces labor costs but also improves production efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1This is a top view of an automatic loading and unloading lathe device according to the present invention.
[0019] Figure 2 This is a front view of the outer shell of an automatic loading and unloading lathe device of this utility model, omitting the worktable.
[0020] Figure 3 This is a right view of an automatic loading and unloading lathe device according to the present invention.
[0021] Figure 4 for Figure 2 The lathe shown is a three-dimensional view.
[0022] Figure 5 for Figure 2 The diagram shows a transfer robot.
[0023] Figure 6 for Figure 5 A perspective view of the connector shown.
[0024] Figure 7 for Figure 2 The exploded 3D view of the sliding unit shown.
[0025] Figure 8 for Figure 2 The diagram shows an exploded 3D view of the lifting unit.
[0026] Figure 9 for Figure 2 An exploded three-dimensional view of the loading mechanism is shown.
[0027] Figure 10 for Figure 9 A magnified diagram of point A in the middle.
[0028] Figure 11 for Figure 1 A magnified diagram of point B in the middle.
[0029] Figure 12 for Figure 3 A schematic diagram of the waste collection mechanism is shown.
[0030] Figure 13 for Figure 2 The workbench shown is a perspective view omitting its outer shell.
[0031] Figure 14 This is a perspective view of the workpiece of this utility model.
[0032] The attached diagram lists the components represented by each number as follows: 10. Worktable; 100. Workpiece; 101. Head; 102. Body; 11. Waste chip outlet; 12. Housing; 121. Movable baffle; 122. Clearance opening; 123. Second drive unit; 20. Lathe; 21. Spindle; 22. Tool; 23. Bed; 24. Saddle; 241. Chip guide ramp; 25. Fixed seat; 26. Movable plate; 27. Tool post; 30. Air blowing mechanism; 31. Air blowing component. 311. Air blowing hole; 32. Waste collection box; 40. Loading mechanism; 41. Base; 42. Sliding seat; 421. Limiting block; 43. Loading tray; 431. Loading trough; 44. Third guide rail; 45. Third drive motor; 46. Second drive wheel; 47. Second transmission wheel; 48. Second transmission belt; 49. Second clamping element; 50. Transfer mechanism; 51. Transfer robot; 511. First robot. 2. Second robotic arm; 513. First driving device; 5131. Rotating end; 514. Connector; 515. First mounting plate; 5151. First mounting surface; 516. Second mounting plate; 5161. Second mounting surface; 517. Connecting part; 52. Fixing frame; 53. Sliding unit; 531. Slide plate; 532. First guide rail; 533. First drive motor; 534. First drive wheel; 535. First transmission wheel; 536. First transmission belt; 537. First clamping member; 538. Bracket; 539. Guide block; 54. Lifting unit; 541. Lifting column; 542. Second guide rail; 543. Second drive motor; 544. Drive gear; 545. Transmission rack; 546. Connecting plate; 60. Waste collection mechanism; 61. Waste collection funnel; 62. Transfer channel; 63. Waste collection box; 70. CNC box. Detailed Implementation
[0033] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0034] The terms “first,” “second,” “third,” “fourth,” etc. (if present) in the specification and claims of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
[0035] The directional terms such as "up," "down," "left," "right," "front," "back," "top," and "bottom" (if present) used in the specification and claims of this utility model are defined according to the position of the structures in the drawings and the relative positions of the structures, and are only for the purpose of clarity and convenience in expressing the technical solution. It should be understood that the use of directional terms should not limit the scope of protection claimed in this application.
[0036] Please see Figures 1-3 , Figure 5 , Figure 10 and Figure 14 An automatic loading and unloading lathe equipment includes a worktable 10, a lathe 20, an air blowing mechanism 30, a loading mechanism 40, a material transfer mechanism 50, a waste collection mechanism 60, and a CNC box 70.
[0037] The lathe 20 is fixed on the worktable 10 and includes a spindle 21 extending in the X direction and a cutting tool 22 that cooperates with the spindle 21. The spindle 21 is used to clamp the workpiece 100 and drive the workpiece 100 to rotate. The cutting tool 22 cooperates with the spindle 21 to process the workpiece 100.
[0038] The loading mechanism 40 is mounted on the worktable 10. It includes a sliding seat 42 that slides on the worktable 10 and a loading tray 43 mounted on the sliding seat 42. The sliding seat 42 can drive the loading tray 43 to move along the Y direction. The loading tray 43 is used to place the workpieces 100 to be processed and processed.
[0039] An air blowing mechanism 30 is disposed between the lathe 20 and the loading mechanism 40. It includes an air blowing element 31, which is used to blow away metal debris from the surface of the machined workpiece 100. In this embodiment, the workpiece 100 has a head 101 and a body 102 connected to the head 101. The lathe 20 processes the head 101 of the machined workpiece 100, and the air blowing element 31 can blow away the metal debris from the surface of the head 101 of the machined workpiece 100.
[0040] The transfer mechanism 50 is mounted on the worktable 10 and is used to transfer the machined workpiece 100 on the spindle 21 and the workpiece 100 to be processed on the loading tray 43. The transfer mechanism 50 includes a transfer robot 51 that can be displaced along the X and Z directions. The transfer robot 51 includes a first robot 511 facing downward along the Z direction, a second robot 512 facing towards the lathe 20 along the X direction, and a first drive device 513 that is inclined. The first drive device 513 is connected to the first robot 511 and the second robot 512 through a connector 514 and is used to drive the connector 514 to rotate so as to interchange the positions of the first robot 511 and the second robot 512. More specifically, the first robot 511 and the second robot 512 have completely identical structures and functions. In this embodiment, the first drive device 513 is a cylinder.
[0041] In the initial state, the first robot arm 511 faces downward along the Z-axis, and the second robot arm 512 faces towards the lathe 20 along the X-axis. The first robot arm 511 and the air blowing component 31 are arranged in a straight line along the X-axis, and the second robot arm 512 and the spindle 21 are arranged in a straight line along the X-axis. After the first drive device 513 drives the first robot arm 511 and the second robot arm 512 to exchange positions, the first robot arm 511 faces towards the lathe 20 along the X-axis, and the second robot arm 512 faces downward along the Z-axis. The first robot arm 511 and the spindle 21 are arranged in a straight line along the X-axis, and the second robot arm 512 and the air blowing component 31 are arranged in a straight line along the X-axis.
[0042] At least a portion of the waste collection mechanism 60 is located below the lathe 20, and it is used to collect and transfer the metal waste generated by the lathe 20.
[0043] The CNC box 70 is used to control the coordinated operation of the lathe 20, the loading mechanism 40, the air blowing mechanism 30, the material transfer mechanism 50, and the waste collection mechanism 60.
[0044] As described above, the automatic loading and unloading lathe equipment provided by this utility model, through the cooperation of the transfer robot 51, the loading tray 43, and the spindle 21, enables the transfer robot 51 to transfer the workpiece 100 to be processed on the loading tray 43 to the lathe 20 for processing, and to transfer the processed workpiece 100 on the spindle 21 to the loading tray 43, thus achieving automatic loading and unloading without relying on manual operation; through the cooperation of the first robot 511, the second robot 512, and the first drive device 513, its structure is compact, allowing the first robot 511 and the second robot 512 to interchange positions and alternately operate, realizing automatic loading and unloading. The robotic arm 51 can grip the machined workpiece 100 on the spindle 21 within the lathe 20 and place the workpiece 100 to be processed on the spindle 21, thus efficiently transferring the workpiece 100 between the robotic arm 51 and the lathe 20. Through the cooperation of the robotic arm 51 and the air blowing mechanism 30, the robotic arm 51 can move the machined workpiece 100 on the spindle 21 directly above the air blowing mechanism 31, automatically blowing away metal shavings from the surface of the machined workpiece 100 without manual intervention. Furthermore, the shavings collection mechanism 60 automatically collects and transfers metal shavings, eliminating the need for manual labor. In summary, this automatic loading and unloading lathe equipment enables automatic loading and unloading of CNC lathes, automatic workpiece blowing, and automatic collection of metal shavings, reducing labor costs and improving production efficiency.
[0045] Please see Figure 4The lathe 20 also includes a bed 23 fixed on the worktable 10, a saddle 24 slidably mounted on the bed 23, a fixed seat 25 mounted on the saddle 24, a movable plate 26 slidably mounted on the fixed seat 25, and a tool post 27 mounted on the movable plate 26. The tool post 27 is used to mount the cutting tool 22. The saddle 24 can drive the cutting tool 22 to move along the X-axis, and the movable plate 26 can drive the cutting tool 22 to move along the Y-axis, thereby enabling the cutting tool 22 to cooperate with the spindle 21 to process the workpiece 100.
[0046] Please see Figure 5 and Figure 6 The connector 514 has a first mounting plate 515, a second mounting plate 516, and a connecting part 517 connecting the first mounting plate 515 and the second mounting plate 516. The connecting part 517 is installed on the rotating end 5131 of the first drive device 513. The first mounting plate 515 and the second mounting plate 516 are centrally symmetrically distributed with the center point of the connecting part 517 as the reference, ensuring that after the first drive device 513 drives the connector 514 to rotate 180°, the positions of the first mounting plate 515 and the second mounting plate 516 are interchanged, thereby realizing that the first robot arm 511 and the second robot arm 512 can interchange positions.
[0047] Furthermore, the first mounting plate 515 has a first mounting surface 5151 for mounting the first robot arm 511, and the second mounting plate 516 has a second mounting surface 5161 for mounting the second robot arm 512. The first mounting surface 5151 and the second mounting surface 5161 are perpendicular to each other. In this embodiment, in the initial state, the first mounting surface 5151 is located on the same plane as the horizontal plane, and the second mounting surface 5161 is located on the same plane as the vertical plane. This arrangement allows the first robot arm 511 mounted on the first mounting surface 5151 to face downwards along the Z direction, and the second robot arm 512 mounted on the second mounting surface 5161 to face towards the lathe 20 along the X direction. This achieves the perpendicularity of the first robot arm 511 and the second robot arm 512, enabling the transfer robot arm 51 to cooperate with the spindle 21, the air blowing mechanism 30, and the loading mechanism 40. When the positions of the first mounting plate 515 and the second mounting plate 516 are interchanged, the first mounting surface 5151 is located on the same plane as the vertical surface, and the second mounting surface 5161 is located on the same plane as the horizontal surface, thereby realizing the interchange of the position and function of the first robotic arm 511 and the second robotic arm 512.
[0048] Please see Figure 2 , Figure 7 and Figure 8The material transfer mechanism 50 also includes a fixed frame 52 fixed on the worktable 10, a sliding unit 53 set on the fixed frame 52, and a lifting unit 54 connected to the sliding unit 53. The lifting unit 54 is connected to the transfer robot 51 and can drive the transfer robot 51 to move along the Z direction. The sliding unit 53 can drive the lifting unit 54 to move along the X direction. Then the transfer robot 51 follows the lifting unit 54 to move along the X direction, so that the transfer robot 51 can move along the Z and X directions to realize the operation and cooperation of the transfer robot 51 with the main shaft 21, the air blowing mechanism 30, and the loading mechanism 40.
[0049] Furthermore, the sliding unit 53 includes a first guide rail 532 fixed to the fixed frame 52 and extending along the X direction, a slide plate 531 slidably mounted on the first guide rail 532, and a first drive assembly for driving the slide plate 531 to slide along the first guide rail 532. The slide plate 531 is provided with a bracket 538 slidably connected to the lifting unit 54. During operation, the first drive assembly drives the slide plate 531 to slide along the first guide rail 532, thereby causing the lifting unit 54 to move along the X direction.
[0050] More specifically, the first drive assembly includes a first drive motor 533, a first drive wheel 534, a first transmission wheel 535, a first transmission belt 536, and a first clamping member 537. The output end of the first drive motor 533 is equipped with the first drive wheel 534 and is used to drive the first drive wheel 534 to rotate. The first drive wheel 534 and the first transmission wheel 535 are respectively rotatably mounted on the fixed frame 52 and distributed at both ends of the first guide rail 532. The first drive wheel 534 and the first transmission wheel 535 are connected by the first transmission belt 536. The first clamping member 537 is fixed on the first transmission belt 536 and is fixedly connected to the slide plate 531. During operation, the first drive motor 533 drives the first drive wheel 534 to rotate, thereby driving the first transmission belt 536 to rotate, which in turn causes the first transmission belt 536 to drive the slide plate 531 to slide along the first guide rail 532, realizing the displacement of the lifting unit 54 and the transfer robot 51 in the X direction.
[0051] Furthermore, the lifting unit 54 includes a lifting column 541 slidably mounted on a bracket 538, a second guide rail 542 extending along the Z-direction on the lifting column 541, and a second drive assembly for driving the lifting column 541 to rise and fall. The bracket 538 is provided with a guide block 539 slidably connected to the second guide rail 542. The lower end of the lifting column 541 is connected to the first drive device 513 via a connecting plate 546. The second guide rail 542 and the guide block 539 cooperate to limit the movement of the lifting column 541, thereby making the lifting of the lifting column 541 more stable. During operation, the second drive assembly drives the lifting column 541, which, under the limiting action of the second guide rail 542 and the guide block 539, smoothly moves along the Z-direction, thereby driving the transfer robot 51 to move along the Z-direction.
[0052] More specifically, the second drive assembly includes a second drive motor 543, a drive gear 544, and a transmission rack 545. The second drive motor 543 is located on the side of the bracket 538 away from the lifting column 541. The output end of the second drive motor 543 is equipped with the drive gear 544 and is used to drive the drive gear 544 to rotate. The transmission rack 545 is fixed to the side wall of the lifting column 541 and extends along the Z-direction, and the transmission rack 545 is meshed with the drive gear 544. During operation, the second drive motor 543 drives the drive gear 544 to rotate, thereby driving the lifting column 541 to move along the Z-direction via the transmission rack 545.
[0053] Please see Figure 2 , Figure 9 and Figure 13 The loading mechanism 40 also includes a base 41 mounted on the worktable 10, a third guide rail 44 extending along the Y direction on the base 41, and a third drive assembly for driving the sliding seat 42 to slide along the third guide rail 44. The sliding seat 42 is provided with a limiting block 421 for positioning the loading tray 43. More specifically, the loading tray 43 is provided with several loading slots 431 for placing workpieces 100. The loading slots 431 cooperate with the head 101 of the workpiece 100 to achieve placement; the several loading slots 431 are evenly distributed in a matrix. During operation, the third drive assembly drives the sliding seat 42 to slide along the third guide rail 44, thereby causing the loading tray 43 to move along the Y direction. When the loading tray 43 is full of a row of loading slots 431 along the X direction, the third drive assembly drives the loading tray 43 to move along the Y direction so that the next row of empty loading slots 431 can cooperate with the transfer robot 51.
[0054] More specifically, the third drive assembly includes a third drive motor 45, a second drive wheel 46, a second transmission wheel 47, a second transmission belt 48, and a second clamping member 49. The output end of the third drive motor 45 is equipped with the second drive wheel 46, which drives the second drive wheel 46 to rotate. The second drive wheel 46 and the second transmission wheel 47 are rotatably mounted on the base 41 and distributed at both ends of the third guide rail 44. The second drive wheel 46 and the second transmission wheel 47 are connected by the second transmission belt 48. The second clamping member 49 is fixed on the second transmission belt 48 and is fixedly connected to the sliding seat 42. During operation, the third drive motor 45 drives the second drive wheel 46 to rotate, thereby driving the second transmission belt 48 to rotate, which in turn drives the sliding seat 42 to slide along the third guide rail 44, realizing the displacement of the loading tray 43 in the Y direction.
[0055] Please see Figure 2 and Figure 10The upper surface of the air blowing component 31 is provided with several air blowing holes 311. The air blowing holes 311 are evenly distributed in a circle. This arrangement can make the air blowing more uniform, and the effect of blowing away metal waste on the processed workpiece 100 is better, thereby improving the blowing efficiency.
[0056] More specifically, the air blowing mechanism 30 also includes a waste chip collection box 32. The air blowing element 31 is disposed in the cavity of the waste chip collection box 32. The waste chip collection box 32 can collect some of the metal waste chips blown off from the processed workpiece 100, thereby improving the cleanliness of the automatic loading and unloading lathe equipment.
[0057] Please see Figure 3 , Figure 4 , Figure 11 and Figure 12 The waste chip collection mechanism 60 includes a waste chip collection funnel 61 disposed below the lathe 20, a waste chip collection box 63 for collecting metal waste chips, and a transfer channel 62 with its two ends communicating with the waste chip collection funnel 61 and the waste chip collection box 63, respectively. The worktable 10 has a downward-facing waste chip outlet 11 connected to the waste chip collection funnel 61. In this embodiment, the waste chip outlet 11 is funnel-shaped. The waste chip collection funnel 61 guides the metal waste chips into the transfer channel 62, which has a built-in conveyor belt that transports the metal waste chips falling into the transfer channel 62 to the waste chip collection box 63.
[0058] Furthermore, the bed 23 is located above the chip outlet 11, and the upper surface of the saddle 24 is provided with a downwardly inclined chip guide slope 241. The chip guide slope 241 facilitates the sliding of metal chips on the lathe 20 from the saddle 24, thereby falling into the chip collection funnel 61, reducing the accumulation of metal chips in the lathe 20 and improving the cleanliness of the lathe 20.
[0059] Please see Figure 1 A housing 12 is fixed on the worktable 10. The housing 12 covers the outer perimeter of the lathe 20. The housing 12 can effectively prevent metal scraps from splashing when the lathe 20 processes the workpiece 100, thereby improving the cleanliness of the lathe 20.
[0060] Furthermore, the top of the outer casing 12 is provided with a clearance opening 122 for avoiding the transfer robot 51. A movable baffle 121 for covering the clearance opening 122 is movably disposed on the outer casing 12, and the movable baffle 121 is driven by a second drive device 123. In this embodiment, the second drive device 123 is a cylinder. During operation, the CNC box 70 controls the second drive device 123 to drive the movable baffle 121 away from or towards the clearance opening 122 in the X direction.
[0061] The workflow of the automatic loading and unloading lathe equipment in this embodiment is as follows: In the initial state, the transfer robot 51 is located directly above the loading tray 43; the first robot 511 is facing downward along the Z direction, and the second robot 512 is facing towards the lathe 20 along the X direction, and the loading tray 43 holds the workpiece 100 to be processed.
[0062] S1. Initial loading: The transfer robot 51 moves downward along the Z direction so that the first robot 511 grips the workpiece 100 to be processed on the loading tray 43, and the transfer robot 51 returns to its initial position; then, the transfer robot 51 moves closer to the lathe 20 along the X direction. At the same time, the first drive device 513 rotates the connecting piece 514 to switch the positions of the first robot 511 and the second robot 512. The first robot 511 faces the direction closer to the lathe 20 along the X direction, and the second robot 512 faces downward along the Z direction; the second drive device 123 drives the movable baffle 121 away from the clearance opening 122 along the X direction. The transfer robot 51 moves downward along the Z direction so that the first robot 511 aligns with the spindle 21. The transfer robot 51 moves closer to the spindle 21 along the X direction so that the first robot 511 places the workpiece 100 to be processed on the spindle 21, so that the spindle 21 grips the workpiece 100 to be processed.
[0063] S2. First workpiece processing: The transfer robot 51 moves upward along the Z direction away from the lathe 20, the second drive device 123 drives the movable baffle 121 to move along the X direction towards the clearance opening 122, the lathe 20 processes the workpiece 100 to be processed, and the transfer robot 51 moves along the X direction to the top of the loading tray 43.
[0064] S3. Second loading: After the workpiece 100 is processed, the second robot arm 512 picks up the workpiece 100 to be processed from the loading tray 43, and the transfer robot arm 51 returns to its initial position; then, the transfer robot arm 51 moves closer to the lathe 20 along the X direction, and the second drive device 123 drives the movable baffle 121 away from the clearance opening 122 along the X direction; the transfer robot arm 51 moves downward along the Z direction so that the first robot arm 511 is aligned with the spindle 21, and the transfer robot arm 51 moves closer to the spindle 21 along the X direction so that the first robot arm 511 picks up the processed workpiece 100 on the spindle 21, and the first drive device 513 rotates the connecting piece 514 to switch the positions of the first robot arm 511 and the second robot arm 512. The first robot arm 511 moves downward along the Z direction, and the second robot arm 512 moves towards the direction closer to the lathe 20 along the X direction. The second robot arm 512 places the workpiece 100 to be processed on the spindle 21 so that the spindle 21 holds the workpiece 100 to be processed.
[0065] S4. Second workpiece processing: The transfer robot 51 moves away from the lathe 20 along the Z direction, and the second drive device 123 drives the movable baffle 121 to move towards the clearance opening 122 along the X direction. The lathe 20 processes the workpiece 100 to be processed.
[0066] S5. Workpiece blowing: The transfer robot 51 moves along the X direction to directly above the air blowing component 31, and the transfer robot 51 moves downward along the Z direction so that the processed workpiece 100 on the first robot 511 approaches the air blowing component 31, and the air blowing component 31 blows away the metal waste from the processed workpiece 100.
[0067] S6. Unloading: After the blowing and washing is completed, the transfer robot 51 moves along the X direction to the top of the loading tray 43, and the transfer robot 51 moves downward along the Z direction so that the first robot 511 places the processed workpiece 100 on the loading tray 43.
[0068] Next, after the workpiece 100 in the lathe 20 is processed, the first robot arm 511 picks up the workpiece 100 to be processed on the loading tray 43, and the above steps S3, S4, S5 and S6 are repeated in sequence.
[0069] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. An automatic loading and unloading lathe device, characterized in that, include: Workbench (10); A lathe (20), fixed on the worktable (10), includes a spindle (21) extending in the X direction and a cutting tool (22) cooperating with the spindle (21). The spindle (21) is used to clamp the workpiece (100) and drive the workpiece (100) to rotate. The cutting tool (22) cooperates with the spindle (21) to process the workpiece (100). The loading mechanism (40) is provided on the worktable (10) and includes a sliding seat (42) slidably mounted on the worktable (10) and a loading tray (43) mounted on the sliding seat (42). The sliding seat (42) can drive the loading tray (43) to move along the Y direction. The loading tray (43) is used to place the workpieces (100) to be processed and processed. An air blowing mechanism (30) is provided between the lathe (20) and the loading mechanism (40), and includes an air blowing component (31) for removing metal shavings from the surface of the processed workpiece (100). The transfer mechanism (50) is mounted on the worktable (10) and is used to transfer the processed workpiece (100) on the spindle (21) and the workpiece (100) to be processed on the loading tray (43). It includes a transfer manipulator (51) that can be displaced along the X and Z directions. The transfer manipulator (51) includes a first manipulator (511), a second manipulator (512) and a first drive device (513). The first drive device (513) is connected to the first manipulator (511) and the second manipulator (512) through a connector (514) and is used to drive the connector (514) to rotate so as to interchange the positions of the first manipulator (511) and the second manipulator (512). A waste chip collection mechanism (60), at least partially located below the lathe (20), is used to collect and transfer the metal waste chips generated by the lathe (20); The CNC box (70) is used to control the coordinated operation of the lathe (20), the loading mechanism (40), the air blowing mechanism (30), the material transfer mechanism (50), and the waste collection mechanism (60).
2. The automatic loading and unloading lathe equipment as described in claim 1, characterized in that, The connector (514) has a first mounting plate (515), a second mounting plate (516), and a connecting part (517) connecting the first mounting plate (515) and the second mounting plate (516). The connecting part (517) is installed on the rotating end (5131) of the first driving device (513). The first mounting plate (515) and the second mounting plate (516) are centrally symmetrical about the center point of the connecting part (517).
3. The automatic loading and unloading lathe equipment as described in claim 2, characterized in that, The first mounting plate (515) has a first mounting surface (5151) for mounting the first robotic arm (511), and the second mounting plate (516) has a second mounting surface (5161) for mounting the second robotic arm (512). The first mounting surface (5151) and the second mounting surface (5161) are perpendicular to each other.
4. The automatic loading and unloading lathe equipment as described in any one of claims 1 to 3, characterized in that, The material transfer mechanism (50) further includes a fixed frame (52) fixed on the workbench (10), a sliding unit (53) set on the fixed frame (52), and a lifting unit (54) connected to the sliding unit (53). The lifting unit (54) is connected to the transfer robot (51) and can drive the transfer robot (51) to move along the Z direction. The sliding unit (53) can drive the lifting unit (54) to move along the X direction.
5. The automatic loading and unloading lathe equipment as described in claim 4, characterized in that, The sliding unit (53) includes a first guide rail (532) fixed on the fixed frame (52) and extending along the X direction, a slide plate (531) slidably disposed on the first guide rail (532), and a first drive assembly for driving the slide plate (531) to slide along the first guide rail (532). The slide plate (531) is provided with a bracket (538) slidably connected to the lifting unit (54).
6. The automatic loading and unloading lathe equipment as described in claim 5, characterized in that, The lifting unit (54) includes a lifting column (541) slidably mounted on the bracket (538), a second guide rail (542) extending along the Z direction on the lifting column (541), and a second drive assembly for driving the lifting column (541) to rise and fall. The bracket (538) is provided with a guide block (539) slidably connected to the second guide rail (542). The lower end of the lifting column (541) is connected to the first drive device (513).
7. The automatic loading and unloading lathe equipment as described in claim 1, characterized in that, The loading mechanism (40) further includes a base (41) disposed on the worktable (10), a third guide rail (44) extending along the Y direction disposed on the base (41), and a third drive assembly for driving the sliding seat (42) to slide along the third guide rail (44).
8. The automatic loading and unloading lathe equipment as described in claim 1, characterized in that, The upper surface of the air blowing component (31) is provided with several air blowing holes (311), and the several air blowing holes (311) are evenly distributed in a circle.
9. The automatic loading and unloading lathe equipment as described in claim 1, characterized in that, The waste chip collection mechanism (60) includes a waste chip collection funnel (61) located below the lathe (20), a waste chip collection box (63) for collecting metal waste chips, and a transfer channel (62) with both ends connected to the waste chip collection funnel (61) and the waste chip collection box (63), respectively. The workbench (10) has a waste chip outlet (11) connected to the waste chip collection funnel (61) at the bottom.
10. The automatic loading and unloading lathe equipment as described in claim 9, characterized in that, The lathe (20) also includes a bed (23) fixed on the worktable (10) and a saddle (24) slidably mounted on the bed (23). The bed (23) is located above the waste chip outlet (11), and the upper surface of the saddle (24) is provided with a downwardly inclined chip guide slope (241).