A steel tank slotting device

Abstract

The utility model provides a kind of steel tank grooving device, it is related to steel tank processing equipment technical field. Including bottom support frame, the top of bottom support frame is equipped with support table, by setting bottom support frame, support table and limit seat, the steel tank to be grooved is placed on steel tank placing plate, by first screw rod drive first slider and the lateral movement of upper movable sliding table, according to the groove depth demand, by limit bolt adjustment adjustment mounting height of mounting frame in limit seat and lock, filter inner room is equipped with filter screen, most solid debris can be intercepted and temporarily stored in storehouse, the air that has been preliminarily filtered can still contain fine dust, this part of airflow can be guided into recovery box by bottom delivery pipeline, in relatively closed space, fine dust further settles, and the debris recovered is mainly stored in storage box, regularly open overhauling top cover, can clean and maintain filter inner room and storage box, ensure the long-term effective operation of internal equipment.

Description

Technical Field

[0001] This utility model relates to the technical field of steel channel processing equipment, and in particular to a steel channel grooving device. Background Technology

[0002] A photovoltaic (PV) panel support system is a structural system used to support PV panels. It serves to fix and support the panels, ensuring they are installed at the correct angle and position. The support system must not only bear the weight of the PV panels but also withstand various environmental conditions, such as wind and snow pressure. The design and material selection of the PV panel support system directly affect the stability, reliability, and lifespan of the PV power generation system. Steel channels, as an important structural and load-bearing component of the PV panel support system, often require grooving at specific locations according to specific installation requirements.

[0003] In practice, existing steel channel grooving operations mostly rely on manual operation of handheld grooving equipment or general-purpose machine tools, which presents the following problems:

[0004] Manual positioning and handheld operation make it difficult to guarantee the accuracy of the slotting position, and repositioning is required for each processing, resulting in low efficiency;

[0005] The grooving process generates a large amount of metal shavings and dust, which fly everywhere, polluting the work site, posing a threat to the health of operators, and also creating certain safety hazards.

[0006] Fixed grooving equipment is difficult to adjust the processing position flexibly. For steel channels of different specifications or that need to be grooved in different positions, the equipment lacks adaptability and flexibility, which brings many inconveniences.

[0007] Therefore, this utility model provides a steel channel grooving device. Utility Model Content

[0008] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a steel trough grooving device that integrates high-precision positioning, efficient grooving and automatic debris recycling.

[0009] To achieve the above objectives, this utility model adopts the following technical solution: a steel channel grooving device, including a bottom support frame,

[0010] A support platform is installed on the top of the bottom support frame. A processing table is fixedly connected to the top of the support platform. A movable slide is installed above the processing table. A steel channel placement plate is installed on the top of the movable slide. A limit seat is fixedly connected to the top of the processing table. An adjustable mounting frame is installed inside the limit seat. An electric telescopic rod is fixedly connected inside the adjustable mounting frame. A fixed push rod extending to the bottom of the limit seat is fixedly connected to the output end of the electric telescopic rod. A drive motor is fixedly connected to the bottom of the fixed push rod. A grooving drill bit is fixedly connected to the output end of the drive motor. The grooving drill bit is located above the steel channel placement plate.

[0011] A field isolation baffle is fixedly connected to the top of the bottom support frame and to one side of the support platform. A field recycling bin is fixedly connected to the top of the bottom support frame and to the other side of the support platform. Field recycling pipes are fixedly connected to the outside of the field recycling bin at equal intervals. An internal support partition is fixedly connected to the inside of the field recycling bin. A recycling box is fixedly connected below the internal support partition. A filter inner chamber for use with the field recycling pipes is installed above the internal support partition.

[0012] In a preferred embodiment, an electrical control box is fixedly connected to the outer side of the limiting seat. A limiting pin, which mates with the limiting seat and the adjusting mounting bracket, is installed on one side of the electrical control box. A limiting groove, which mates with the adjusting mounting bracket, is opened inside the top of the limiting seat. The adjusting mounting bracket is installed inside the limiting seat through the limiting groove. The limiting pins on both sides of the limiting seat position the adjusting mounting bracket and the limiting seat, facilitating adjustment of the installation position during actual operation. A first lead screw is rotatably connected inside the processing table. A first slider, connected to the bottom of the movable slide, is threaded onto the outer side of the first lead screw. A first handwheel with a self-locking function is installed on the outer side of the processing table, facilitating lateral adjustment of the movable slide's working position. A second lead screw is rotatably connected inside the movable slide. A second slider, connected to the bottom of the steel trough placement plate, is threaded onto the outer side of the second lead screw. A second handwheel with a self-locking function is installed on the outer side of the movable slide, facilitating vertical adjustment of the steel trough placement plate's working position. This improves the flexibility of position adjustment during operation, thus meeting the needs of grooving different positions of the steel trough.

[0013] In a preferred embodiment, the on-site recycling bin has equidistantly distributed discharge pipes installed on the side away from the on-site recycling pipes. A first valve is fixedly connected to the outer side of each discharge pipe, and a second valve is fixedly connected to the outer side of each on-site recycling pipe. A second air pump is fixedly connected inside the on-site recycling bin, located between the discharge pipes and the on-site recycling pipes. A third valve is fixedly connected to the output end of each second air pump. One end of each third valve is connected to the corresponding on-site recycling pipe, and the other end extends into the inner filter chamber. A bottom conveying pipe is fixedly connected between the internal support partition and the inner filter chamber. One end of the bottom conveying pipe is connected to the recycling box, ensuring that the gas and debris residue from the primary filtration process inside the filter chamber can be smoothly transported to the recycling box, and then discharged through the exhaust pipe. A control panel is fixedly connected to the side of the limiting seat away from the adjustment mounting bracket. The electric telescopic rod, drive motor, electrical control box, first valve, first air pump, second valve, second air pump, and third valve are all electrically connected to the control panel. The control panel is used to control the operation of the electric telescopic rod, drive motor, electrical control box, first valve, first air pump, second valve, second air pump, and third valve, realizing unified management of electrical equipment.

[0014] In a preferred embodiment, the top of the on-site recycling bin is equipped with two symmetrically distributed maintenance covers. The two maintenance covers are used to seal the top of the on-site recycling bin and facilitate removal for cleaning of the inside of the on-site recycling bin. An anti-fall box is fixedly connected to the side of the on-site recycling bin away from the support platform. The anti-fall box is located below the discharge pipe. A storage box is fixedly connected to the bottom of the on-site recycling bin. The storage box is used to store and process the recycled dust and debris. The anti-fall box is used to collect and process accidental falling objects when the discharge pipe is discharging, thereby facilitating unified handling by staff later.

[0015] In a preferred embodiment, equidistantly distributed buffer springs are fixedly connected between the support platform and the bottom support frame. Each buffer spring has a shock-absorbing damper fixedly connected inside. The top end of each buffer spring is fixedly connected to the bottom of the support platform, and the bottom end of each buffer spring is fixedly connected to the top of the bottom support frame. By installing equidistantly distributed buffer springs and shock-absorbing dampers between the bottom support frame and the support platform, the swaying of the overall equipment during operation is buffered and protected, thus extending the service life of the equipment to a certain extent.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0017] By setting up a bottom support frame, support platform, and limit seat, the steel channel to be slotted is placed on the steel channel placement plate. Rotating the first handwheel drives the first slider and the upper movable slide to move laterally via the first lead screw, adjusting the steel channel to a suitable lateral slotting position. After adjustment, the first handwheel can be limited by bolts to prevent the equipment from resetting. Rotating the second handwheel drives the second slider and the upper steel channel placement plate to move longitudinally via the second lead screw, achieving fine adjustment of the longitudinal position of the steel channel. After adjustment, the second handwheel can be limited by bolts to prevent the equipment from resetting. According to the required slotting depth, the limit pins are used to adjust the position. The mounting bracket is installed at the limit seat and locked. The filter chamber is equipped with a filter screen, which can intercept and temporarily store most solid debris inside the chamber. The air after preliminary filtration may still contain fine dust. This part of the airflow can be introduced into the recovery box through the bottom conveying pipe. In the relatively sealed space, the fine dust settles further. The relatively clean air is discharged to the outside through the exhaust pipe. One end of the exhaust pipe can be connected to a dust collection bag. At this time, the first valve can be opened to regulate the discharge. The recovered debris is mainly stored in the storage box. The maintenance cover can be opened regularly to clean and maintain the filter chamber and storage box to ensure the long-term effective operation of the internal equipment. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall structure of a steel channel grooving device provided by this utility model. Figure 1 ;

[0019] Figure 2 A schematic diagram of the overall structure of a steel channel grooving device provided by this utility model. Figure 2 ;

[0020] Figure 3 A schematic diagram of the overall structure of a steel channel grooving device provided by this utility model. Figure 3 ;

[0021] Figure 4 An enlarged schematic diagram of the internal structure of the on-site recycling bin for a steel trough grooving device provided by this utility model;

[0022] Figure 5 The present invention provides an accessory for a steel channel grooving device. Figure 4 Enlarged schematic diagram of the structure at point A in the diagram;

[0023] Figure 6 The present invention provides an accessory for a steel channel grooving device. Figure 3 Enlarged schematic diagram of the structure at point B in the diagram.

[0024] Legend:

[0025] 1. Bottom support frame; 11. On-site isolation barrier;

[0026] 2. Support table; 21. Processing table; 22. Steel channel placement plate; 23. Buffer spring; 24. Movable slide table;

[0027] 3. Limit seat; 31. Limit pin; 32. Adjustable mounting bracket; 33. Electric telescopic rod; 34. Fixed push rod; 35. Drive motor; 36. Slotting drill bit; 37. Control panel; 38. Electrical control box;

[0028] 4. On-site recycling bin; 41. Discharge pipe; 42. First valve; 43. Anti-fall box; 44. First air pump; 45. Recycling box; 46. Storage box;

[0029] 5. Internal support partition; 51. Filter compartment; 52. Inspection top cover; 53. On-site recovery pipeline; 54. Second valve; 55. Second air pump; 56. Third valve; 57. Bottom conveying pipeline. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] like Figures 1-6 As shown, this embodiment provides a technical solution: a steel channel grooving device, including a bottom support frame 1, a support platform 2 installed on the top of the bottom support frame 1, a processing table 21 fixedly connected to the top of the support platform 2, a movable slide 24 installed above the processing table 21, a steel channel placement plate 22 installed on the top of the movable slide 24, a limiting seat 3 fixedly connected to the top of the processing table 21, an adjusting mounting frame 32 installed inside the limiting seat 3, an electric telescopic rod 33 fixedly connected inside the adjusting mounting frame 32, a fixed push rod 34 extending to the bottom of the limiting seat 3 fixedly connected to the output end of the electric telescopic rod 33, a drive motor 35 fixedly connected to the bottom of the fixed push rod 34, a grooving drill bit 36 ​​fixedly connected to the output end of the drive motor 35, and the grooving drill bit 36 ​​located above the steel channel placement plate 22;

[0032] In this scheme, a field isolation baffle 11 is fixedly connected to the top of the bottom support frame 1 and to one side of the support platform 2. A field recycling box 4 is fixedly connected to the top of the bottom support frame 1 and to the other side of the support platform 2. Field recycling pipes 53 are fixedly connected to the outside of the field recycling box 4 at equal intervals. An internal support partition 5 is fixedly connected inside the field recycling box 4. A recycling box 45 is fixedly connected below the internal support partition 5. A filter inner chamber 51 for use with the field recycling pipes 53 is installed above the internal support partition 5.

[0033] Going a step further, such as Figures 1-3 , Figure 6 As shown: In this scheme, an electrical control box 38 is fixedly connected to the outside of the limiting seat 3. A limiting pin 31 is installed on one side of the electrical control box 38 to cooperate with the positioning of the limiting seat 3 and the adjusting mounting bracket 32. A limiting groove is opened inside the top of the limiting seat 3 to cooperate with the installation of the adjusting mounting bracket 32. The adjusting mounting bracket 32 ​​is installed inside the limiting seat 3 through the limiting groove. The limiting pins 31 on both sides of the limiting seat 3 are used to position the adjusting mounting bracket 32 ​​and the limiting seat 3, thereby facilitating the adjustment of the installation position during actual operation.

[0034] Going a step further, such as Figures 1-6 As shown: In this scheme, the on-site recycling box 4 is equipped with equidistantly distributed discharge pipes 41 on the side away from the on-site recycling pipe 53. The outer side of each discharge pipe 41 is fixedly connected to a first valve 42, and the outer side of each on-site recycling pipe 53 is fixedly connected to a second valve 54. Inside the on-site recycling box 4 and between the discharge pipe 41 and the on-site recycling pipe 53, a second air pump 55 is fixedly connected. The output end of each second air pump 55 is fixedly connected to a third valve 56. One end of each third valve 56 is connected to the corresponding on-site recycling pipe 53, and the other end of each third valve 56 extends into the filter chamber 51. A bottom conveying pipe 57 is fixedly connected between the internal support partition 5 and the filter chamber 51. One bottom end of the bottom conveying pipe 57 is connected to the recycling box 45, thereby ensuring that the gas and debris residue processed by the first filtration inside the filter chamber 51 can be smoothly conveyed to the recycling box 45, and then the gas is discharged through the discharge pipe 41.

[0035] In this scheme, a control panel 37 is fixedly connected to the side of the limiting seat 3 away from the adjusting mounting bracket 32. The electric telescopic rod 33, drive motor 35, electrical control box 38, first valve 42, first air pump 44, second valve 54, second air pump 55 and third valve 56 are all electrically connected to the control panel 37. The control panel 37 is used to control the operation of the electric telescopic rod 33, drive motor 35, electrical control box 38, first valve 42, first air pump 44, second valve 54, second air pump 55 and third valve 56, realizing unified management of electrical equipment.

[0036] Going a step further, such as Figures 1-3 As shown, in this design, the processing table 21 is internally rotatably connected to a first lead screw, and the outer side of the first lead screw is threadedly connected to a first slider connected to the bottom of the movable slide 24. A first handwheel with a self-locking function is installed on the outer side of the processing table 21, which facilitates the horizontal adjustment of the working position of the movable slide 24. The movable slide 24 is internally rotatably connected to a second lead screw, and the outer side of the second lead screw is threadedly connected to a second slider connected to the bottom of the steel trough placement plate 22. A second handwheel with a self-locking function is installed on the outer side of the movable slide 24, which facilitates the vertical adjustment of the working position of the steel trough placement plate 22, thereby improving the flexibility of position adjustment during operation and meeting the needs of grooving at different positions of the steel trough.

[0037] Going a step further, such as Figures 1-5 As shown in the diagram, in this design, two symmetrically distributed maintenance covers 52 are installed on the top of the on-site recycling bin 4. The two maintenance covers 52 are used to seal the top of the on-site recycling bin 4 and facilitate removal for cleaning of the inside of the on-site recycling bin 4. An anti-fall box 43 is fixedly connected to the side of the on-site recycling bin 4 away from the support platform 2. The anti-fall box 43 is located below the discharge pipe 41. A storage box 46 is fixedly connected inside the on-site recycling bin 4 and at the bottom of the recycling bin 45. The storage box 46 is used to store and process the recycled dust and debris. The anti-fall box 43 is used to process and handle any accidental falling objects when the discharge pipe 41 discharges, thus facilitating unified handling by staff later.

[0038] In this design, buffer springs 23 are fixedly connected between the support platform 2 and the bottom support frame 1 at equal intervals. Each buffer spring 23 has a shock absorber fixedly connected inside. The top end of each buffer spring 23 is fixedly connected to the bottom of the support platform 2, and the bottom end of each buffer spring 23 is fixedly connected to the top of the bottom support frame 1. By installing buffer springs 23 and shock absorbers at equal intervals between the bottom support frame 1 and the support platform 2, the swaying of the overall equipment during operation is buffered and protected, thus extending the service life of the equipment to a certain extent.

[0039] Working principle:

[0040] like Figures 1-6 As shown:

[0041] By setting up a bottom support frame 1, a support platform 2, and a limiting seat 3, and opening the control panel 37 during use, the control panel 37 is used to control the operation of the electric telescopic rod 33, drive motor 35, electrical control box 38, first valve 42, first air pump 44, second valve 54, second air pump 55, and third valve 56, realizing unified management of electrical equipment. The photovoltaic panel support steel channel to be slotted is placed on the steel channel placement plate 22. Rotating the first handwheel drives the first slider and the upper movable slide table 24 to move laterally through the first lead screw, adjusting the steel channel to a suitable lateral slotting position. After adjustment, the first handwheel can be limited by bolts to prevent the equipment from resetting. Then, the second handwheel is rotated. The second lead screw drives the second slider and the upper steel channel placement plate 22 to move longitudinally, achieving fine adjustment of the longitudinal position of the steel channel. After adjustment, the second handwheel can be limited by bolts to prevent the equipment from resetting. According to the required grooving depth, the installation height of the adjustment mounting bracket 32 ​​in the limit seat 3 is adjusted and locked by the limit pin 31. The electric telescopic rod 33 is started, pushing the fixed push rod 34, drive motor 35 and grooving drill bit 36 ​​downward until the drill bit contacts the surface of the steel channel. At this time, the output force of the electric telescopic rod 33 is converted into a vertical clamping force on the steel channel, realizing the rapid clamping and fixing of the workpiece. After positioning and clamping are completed, the drive motor 35 is started through the control panel 37. The high-speed rotation of the grooving drill bit 36 ​​causes it to cut into the steel groove, completing the grooving operation. Before or during grooving, the second air pump 55 is activated via the control panel 37, and the corresponding second valve 54 and third valve 56 are opened. The second air pump 55 operates, generating a strong negative pressure at the suction inlet of the on-site recovery pipe 53. This negative pressure draws metal debris and dust splashed during grooving into the filter chamber 51 through the on-site recovery pipe 53. The airflow carrying the debris enters the filter chamber 51 after passing through the third valve 56. The filter chamber 51 is equipped with a filter screen, which intercepts and temporarily stores most solid debris. The air after preliminary filtration may still contain fine dust; this part of the air... The airflow can be introduced into the recycling box 45 through the bottom conveying pipe 57. In the relatively enclosed space, fine dust further settles, and relatively clean air is discharged to the outside through the exhaust pipe 41. One end of the exhaust pipe 41 can be connected to a dust collection bag. At this time, the first valve 42 can be opened to regulate the discharge. The recycled debris is mainly stored in the storage box 46. The maintenance cover 52 can be opened regularly to clean and maintain the filter chamber 51 and the storage box 46, ensuring the long-term effective operation of the internal equipment. By installing equidistantly distributed buffer springs 23 and shock absorbers between the bottom support frame 1 and the support platform 2, the shaking of the overall equipment during operation is buffered and protected, which extends the service life of the equipment to a certain extent.

[0042] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A steel channel grooving device, comprising a bottom support frame (1), characterized in that, A support platform (2) is installed on the top of the bottom support frame (1). A processing table (21) is fixedly connected to the top of the support platform (2). A movable slide (24) is installed above the processing table (21). A steel channel placement plate (22) is installed on the top of the movable slide (24). A limiting seat (3) is fixedly connected to the top of the processing table (21). An adjusting mounting frame (32) is installed inside the limiting seat (3). An electric telescopic rod (33) is fixedly connected inside the adjusting mounting frame (32). A fixed push rod (34) extending to the bottom of the limiting seat (3) is fixedly connected to the output end of the electric telescopic rod (33). A drive motor (35) is fixedly connected to the bottom of the fixed push rod (34). A grooving drill bit (36) is fixedly connected to the output end of the drive motor (35). The grooving drill bit (36) is located above the steel channel placement plate (22). A field isolation baffle (11) is fixedly connected to the top of the bottom support frame (1) and to one side of the support platform (2). A field recycling box (4) is fixedly connected to the top of the bottom support frame (1) and to the other side of the support platform (2). Field recycling pipes (53) are fixedly connected to the outside of the field recycling box (4). An internal support partition (5) is fixedly connected inside the field recycling box (4). A recycling box (45) is fixedly connected below the internal support partition (5). A filter inner chamber (51) for use with the field recycling pipes (53) is installed above the internal support partition (5).

2. The steel channel grooving device according to claim 1, characterized in that: An electrical control box (38) is fixedly connected to the outside of the limiting seat (3). A limiting pin (31) is installed on one side of the electrical control box (38) to cooperate with the positioning of the limiting seat (3) and the adjusting mounting bracket (32). A limiting groove is opened inside the top of the limiting seat (3) to cooperate with the adjusting mounting bracket (32).

3. The steel channel grooving device according to claim 1, characterized in that: The processing table (21) is rotatably connected to a first lead screw, and the outer side of the first lead screw is threadedly connected to a first slider connected to the bottom of the movable slide (24). The movable slide (24) is rotatably connected to a second lead screw, and the outer side of the second lead screw is threadedly connected to a second slider connected to the bottom of the steel trough placement plate (22).

4. The steel channel grooving device according to claim 2, characterized in that: The on-site recycling bin (4) has equidistantly distributed discharge pipes (41) installed on the side away from the on-site recycling pipe (53). A first valve (42) is fixedly connected to the outside of each discharge pipe (41), and a second valve (54) is fixedly connected to the outside of each on-site recycling pipe (53). A second air pump (55) is fixedly connected inside the on-site recycling bin (4) and between the discharge pipe (41) and the on-site recycling pipe (53). A third valve (56) is fixedly connected to the output end of each second air pump (55). One end of each third valve (56) is connected to the corresponding on-site recycling pipe (53), and the other end of each third valve (56) extends into the filter chamber (51). A bottom conveying pipe (57) is fixedly connected between the internal support partition (5) and the filter chamber (51). One bottom end of the bottom conveying pipe (57) is connected to the recycling box (45).

5. The steel channel grooving device according to claim 4, characterized in that: The control panel (37) is fixedly connected to the side of the limiting seat (3) away from the adjustment mounting bracket (32). The electric telescopic rod (33), drive motor (35), electrical control box (38), first valve (42), first air pump (44), second valve (54), second air pump (55) and third valve (56) are all electrically connected to the control panel (37).

6. The steel channel grooving device according to claim 1, characterized in that: The top of the on-site recycling bin (4) is equipped with two symmetrically distributed maintenance covers (52). The two maintenance covers (52) are used to seal the top of the on-site recycling bin (4) and facilitate removal for cleaning inside the on-site recycling bin (4). A fall prevention box (43) is fixedly connected to the side of the on-site recycling bin (4) away from the support platform (2). A storage box (46) is fixedly connected inside the on-site recycling bin (4) and at the bottom of the recycling box (45).

7. The steel channel grooving device according to claim 6, characterized in that: Equally spaced buffer springs (23) are fixedly connected between the support platform (2) and the bottom support frame (1). Each buffer spring (23) has a shock absorber fixedly connected inside. The top end of each buffer spring (23) is fixedly connected to the bottom of the support platform (2), and the bottom end of each buffer spring (23) is fixedly connected to the top of the bottom support frame (1).

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