Cutting device for processing sliding door
Patent Information
- Application Number
- CN202522186263.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0002]推拉门金属管材在加工中需进行切端、开槽及斜角切割等多道工序,使用高精度的数控复合机床价格昂贵,远超中小企业的承受能力,因此多数厂家使用功能单一的设备;在完成不同工序时需多次装夹、更换机床,导致定位基准不统一,生产效率低,且易产生累积误差,影响加工精度;
通过T型调节框架集成了两个第一切割组件和一个第二切割组件,可分别用于管材两端和侧面的加工,实现了在一台设备上完成切端、开槽和斜角切割等多道工序,避免了工件多次装夹和转运,提高了生产效率;
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Figure CN224725089U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting device technology, and in particular to a cutting device for processing sliding doors. Background Technology
[0002] The processing of metal tubing for sliding doors requires multiple steps such as end cutting, grooving, and bevel cutting. High-precision CNC composite machine tools are expensive, far exceeding the affordability of small and medium-sized enterprises. Therefore, most manufacturers use single-function equipment. When completing different processes, multiple clamping and machine tool changes are required, resulting in inconsistent positioning references, low production efficiency, and easy accumulation of errors, which affects processing accuracy. Currently, the position and angle adjustment of the cutting unit in existing cutting equipment is often not flexible enough, and it cannot effectively adapt to its special cross-sectional shape. The locking is also not convenient and reliable enough, and displacement is easy to occur during processing, which affects the cutting quality. Utility Model Content
[0003] The purpose of this utility model is to provide a cutting device for processing sliding doors. The position and angle of the cutting unit of this cutting device can be flexibly adjusted to adapt to the cutting of different pipe materials.
[0004] This utility model provides a cutting device for processing sliding doors, comprising: Base plate; The telescopic component has its fixed end mounted on the base plate; An adjustment frame is connected to the output end of the telescopic component, and the adjustment frame is arranged parallel to the telescopic component; the adjustment frame is T-shaped, and limit grooves are machined on its three protruding ends; Two first cutting components are respectively disposed on two protruding ends in the horizontal direction of the adjustment frame; The first cutting assembly includes a first slider, a support arm, a mounting plate, and a first cutting tool; The first slider is slidably disposed within the limiting groove, the support arm is disposed on the outer wall of the first slider, the mounting plate is rotatably connected to the support arm, and the first cutting tool is disposed on the mounting plate.
[0005] Preferably, the locking mechanism is used to fix the first slider on the adjusting frame; the locking mechanism includes at least one threaded pin and a nut that engages with the threaded pin; the bottom end of the threaded pin is connected to the first slider, and its top end passes upward through a through slot opened on the adjusting frame and is connected to the nut.
[0006] Preferably, the rotatable connection between the mounting plate and the support arm is an adjustable hinge, which allows the mounting plate to be adjusted to 45 degrees or 90 degrees relative to the horizontal plane and to be fixed by bolts.
[0007] Preferably, it further includes a second cutting component, which is disposed on the vertical protruding end of the adjusting frame; The second cutting component includes: The second slider is slidably disposed within the vertical limiting groove; A threaded sleeve is fixedly embedded in the second slider; A threaded rod is threadedly engaged with the threaded sleeve, and the threaded rod is connected to the adjusting frame via a bearing; The second cutting tool is disposed on the outer wall of the second slider.
[0008] Preferably, the second cutting tool includes a drive motor, a rotating shaft driven by the drive motor, and a cutter head fixedly mounted on the rotating shaft.
[0009] Preferably, a groove is provided on the base plate, and a workpiece clamping mechanism is provided in the groove; The workpiece clamping mechanism includes: A rectangular plate is slidably disposed within the groove; A limiting plate is connected to the base plate and slides in a rectangular groove on the bottom of the rectangular plate to restrict the movement path of the rectangular plate. At least one card holder is disposed on the top of the rectangular plate; the card holder has a strip groove, and the middle part of the strip groove has a V-shaped groove, so that the cross-section of the strip groove is stepped.
[0010] Preferably, an elastic pad is fixed inside the stepped strip groove by screws.
[0011] Preferably, slide rails are symmetrically arranged on both sides of the vertical protrusion of the adjustment frame, and the bottom end of the slide rails is fixedly connected to the base plate.
[0012] Preferably, the first cutting tool includes a drive motor, a rotating shaft driven by the drive motor, and a cutter head fixedly mounted on the rotating shaft.
[0013] This utility model provides a cutting device for processing sliding doors: The T-shaped adjustment frame integrates two first cutting components and one second cutting component, which can be used for processing the two ends and the sides of the pipe respectively. This enables multiple processes such as end cutting, grooving and bevel cutting to be completed on one machine, avoiding multiple clamping and transfer of workpieces and improving production efficiency. The first cutting component can slide freely within the horizontal limiting groove, easily adjusting the cutting position to accommodate pipes of different lengths; the mounting plate can be precisely adjusted and locked at 90 degrees (vertical cutting) and 45 degrees (angled splicing cutting), meeting various angle requirements in sliding door processing. Attached Figure Description
[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is an assembly diagram of the adjusting frame, the first cutting component, and the second cutting component in this utility model; Figure 3 This is a schematic diagram of the structure of the first slider, support arm, mounting plate, and first cutting tool in this utility model; Figure 4 This is an assembly diagram of the overall mechanism in this utility model; Figure 5 This is a structural schematic diagram of the base plate, groove, rectangular plate, limiting plate, and card seat in this utility model; Figure 6 This is an assembly diagram of the card holder, strip groove, V-groove, and elastic pad in this utility model.
[0016] Explanation of reference numerals in the attached figures: 1-Base plate, 101-Groove, 2-Telescopic component, 3-Adjusting frame, 301-Limiting slide groove, 302-Through groove, 4-First slider, 5-Support arm, 6-Mounting plate, 7-First cutting tool, 701-Drive motor, 702-Rotating shaft, 703-Cutter disc, 8-Threaded pin, 9-Nut, 10-Second slider, 11-Threaded sleeve, 12-Threaded rod, 13-Second cutting tool, 14-Slide rail, 15-Rectangular plate, 1501-Rectangular groove, 16-Limiting plate, 17-Card holder, 1701-Strip groove, 1702-V-groove, 18-Elastic pad. Detailed Implementation
[0017] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0019] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] In this embodiment, as Figure 1 and Figure 2 As shown, a cutting device for processing sliding doors includes: a base plate 1; a telescopic member 2, the fixed end of which is disposed on the base plate 1; an adjusting frame 3, which is connected to the output end of the telescopic member 2, and the adjusting frame 3 is arranged parallel to the telescopic member 2; the adjusting frame 3 is T-shaped, and each of its three protruding ends is machined with a limiting groove 301; two first cutting components are respectively disposed on the two protruding ends in the horizontal direction of the adjusting frame 3; the first cutting components include a first slider 4, a support arm 5, a mounting plate 6, and a first cutting tool 7; the first slider 4 is slidably disposed in the limiting groove 301, the support arm 5 is disposed on the outer wall of the first slider 4, the mounting plate 6 is rotatably connected to the support arm 5, and the first cutting tool 7 is disposed on the mounting plate 6.
[0021] Thus, the telescopic component 2 (which can be a cylinder or an electric push rod) can drive the entire adjusting frame 3 and the cutting assembly mounted on it to rise and fall vertically to accommodate pipes of different heights or to perform feed cutting. The two first cutting assemblies can slide independently on two convex arms in the horizontal direction of the adjusting frame 3, thereby adjusting the distance between the two cutting points to achieve synchronous or separate processing of both ends of door frame pipes of different lengths; Specifically, the telescopic component 2 is fixed to the base plate 1 by bolts, and its output end is fixedly connected to the center of the vertical part of the adjusting frame 3 by a flange or connecting block.
[0022] In some embodiments, such as Figure 3 As shown, the locking mechanism is used to fix the first slider 4 on the adjusting frame 3; the locking mechanism includes at least one threaded pin 8 and a nut 9 that mates with the threaded pin 8; the bottom end of the threaded pin 8 is connected to the first slider 4, and its top end passes upward through the through slot 302 opened on the adjusting frame 3 and is connected to the nut 9.
[0023] Specifically, after the first slider 4 moves to the target position, the nut 9 is tightened with a wrench. The nut 9 presses down on the upper surface of the adjusting frame 3. (In actual use, a washer can be installed between the nut 9 and the adjusting frame 3.) At the same time, the threaded pin 8 pulls the first slider 4 upward, so that a huge frictional force is generated between the first slider 4 and the groove wall of the limiting slide groove 301, thereby achieving a firm lock. The through groove 302 is elongated, providing travel space for the movement of the threaded pin 8, and also serving to prevent rotation.
[0024] In some embodiments, such as Figure 3 As shown, the rotatable connection between the mounting plate 6 and the support arm 5 is an adjustable hinge, which allows the mounting plate 6 to be adjusted to 45 degrees or 90 degrees relative to the horizontal plane, and can be fixed by bolts; Specifically, the end of the support arm 5 is provided with a connecting lug with a shaft hole. The mounting plate 6 is rotatably connected to this connecting lug through a hinge shaft. When the angle needs to be adjusted, first loosen the bolts used for fixing, rotate the mounting plate 6 to the preset position of 0° (horizontal), 45° or 90° (vertical), so that the positioning hole on the plate is aligned with the threaded hole of the corresponding angle on the support arm, and finally tighten the bolts to complete the fixing.
[0025] In some embodiments, such as Figure 2 and Figure 4 As shown, the second cutting component is disposed on the protruding end in the vertical direction of the adjusting frame 3; The second cutting assembly includes: a second slider 10, which is slidably disposed in a vertical limiting groove 301; a threaded sleeve 11, which is fixedly embedded in the second slider 10; a threaded rod 12, which is threadedly engaged with the threaded sleeve 11, and the threaded rod 12 is connected to the adjusting frame 3 through a bearing; and a second cutting tool 13, which is disposed on the outer wall of the second slider 10. Specifically, one end of the threaded rod 12 is mounted on the top of the adjusting frame 3 via a bearing seat, and a handwheel can be installed at the other end. Rotating the handwheel drives the threaded rod 12 to rotate. Since the threaded sleeve 11 is fixed inside the second slider 10 and cannot rotate, the rotational motion of the threaded rod 12 is converted into the precise linear motion of the second slider 10 together with the second cutting tool 13 along the vertical limiting groove 301, thereby achieving smooth and controllable feed cutting, which is particularly suitable for grooving operations on the side of pipes. It should be noted that the drive motor of the second cutting tool 13 can be purchased as an integrated electric engraving machine or milling spindle, and its base can be directly fixed to the outer wall of the second slider 10.
[0026] In some embodiments, such as Figure 2 As shown, the second cutting tool 13 includes a drive motor, a rotating shaft driven by the drive motor, and a cutter head fixedly mounted on the rotating shaft; Specifically, its structure is similar to the first cutting tool 7, and different shapes and sizes of cutter heads (such as milling cutters, grooving saw blades, etc.) can be selected according to the grooving requirements.
[0027] In some embodiments, such as Figure 5 As shown, a groove 101 is provided on the base plate 1, and a workpiece clamping mechanism is provided in the groove 101; The workpiece clamping mechanism includes: a rectangular plate 15, which is slidably disposed in the groove 101; a limiting plate 16, which is connected to the base plate 1 and slidably engages with the rectangular groove 1501 opened at the bottom of the rectangular plate 15 to restrict the movement path of the rectangular plate 15; at least one card holder 17, which is disposed on the top of the rectangular plate 15; the card holder 17 is provided with a strip groove 1701, and a V-shaped groove 1702 is provided in the middle of the strip groove 1701, so that the cross-section of the strip groove 1701 is stepped.
[0028] Specifically, the metal tubing to be processed for the sliding door is placed horizontally within the strip grooves 1701 of the two mounting seats 17. The bottom surface of the tubing contacts the stepped surface of the strip groove, while its sides fall into the V-shaped groove 1702. The V-shaped structure serves to automatically center and initially limit the movement. The stepped design of the strip groove allows it to accommodate both square and flat rectangular tubing. It should be noted that the rectangular plate 15 can be finely adjusted within the groove 101 to precisely position the cutting location of the pipe before cutting. After adjustment, the rectangular plate 15 can be fixed to the base plate 1 using additional set screws or pressure plates.
[0029] In some embodiments, such as Figure 6 As shown, an elastic pad 18 is fixed inside the stepped strip groove 1701 by screws; Specifically, the elastic pad 18 can be made of materials such as rubber or polyurethane. It is pressed between the pipe and the retainer 17, which increases the friction to prevent the pipe from sliding during cutting, buffers vibration, and prevents the hard retainer from directly scratching the surface of the pipe (the pipe is a standard part).
[0030] In some embodiments, such as Figure 1 As shown, slide rails 14 are symmetrically arranged on both sides of the vertical protrusion of the adjustment frame 3, and the bottom end of the slide rails 14 is fixedly connected to the base plate 1. Specifically, the slide rail 14 cooperates with the slider (not shown separately in the figure) fixed on the adjusting frame 3. When the telescopic component 2 pushes the adjusting frame 3 to rise and fall, the slide rail 14 provides additional guidance and support, which greatly enhances the rigidity and stability of the entire frame under cutting force, prevents the frame from shaking, and further ensures the cutting accuracy.
[0031] In some embodiments, such as Figure 2 As shown, the first cutting tool 7 includes a drive motor 701, a rotating shaft 702 driven by the drive motor 701, and a cutter head 703 fixedly mounted on the rotating shaft 702; Specifically, the drive motor 701 is fixed to the mounting plate 6 by bolts, and its output shaft is connected to the rotating shaft 702 by a coupling, or an electric spindle with its own rotating shaft can be used directly. The cutter head 703 (such as a cutting wheel or carbide saw blade) is fastened to the end of the rotating shaft 702 by a flange and a nut.
[0032] The working principle of this application is illustrated below with a preferred embodiment: First, based on the length of the sliding door tube to be processed and the required cutting or grooving position, the device is preset. The tube is placed in the strip groove 1701 of the two card seats 17, and the elastic pad 18 is used to increase friction and prevent slippage. The rectangular plate 15 is pushed to slide in the groove 101 of the bottom plate, so that the area to be processed on the tube is aligned with the corresponding cutting tool. Then the rectangular plate is locked (the rectangular plate 15 can be locked by external bolts, or it can be held by hand during cutting). Loosen the nuts 9 on the two first sliders 4, slide the two first cutting components to the positions where the tube ends need to be cut, and then tighten the nuts 9 to lock them. If a 45° bevel cut is required at the end, loosen the fixing bolts of the mounting plate 6, rotate it 45° and then re-tighten it; rotate the handwheel of the threaded rod 12 to adjust the second cutting tool 13 to the height position where the grooving is required on the side of the tube. The motor of the first cutting blade 7 is started. After the cutter head 703 rotates at high speed, the telescopic component 2 is retracted, driving the entire adjusting frame 3 to move downwards. The two first cutting blades 7 then simultaneously cut both ends of the pipe. After cutting is completed, the telescopic component 2 returns to its original position. Start the motor of the second cutting tool 13, and then slowly turn the handwheel to drive the second cutting tool 13 to feed smoothly through the threaded rod 12, and mill the required groove on the side of the pipe. After the grooving is completed, turn the handwheel in the opposite direction to retract the tool.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A cutting device for processing sliding doors, characterized in that, include: Base plate (1); The telescopic component (2) has its fixed end mounted on the base plate (1); An adjusting frame (3) is connected to the output end of the telescopic component (2), and the adjusting frame (3) is arranged parallel to the telescopic component (2); the adjusting frame (3) is T-shaped, and its three protruding ends are all machined with limit grooves (301). Two first cutting components are respectively disposed on two protruding ends in the horizontal direction of the adjustment frame (3); The first cutting assembly includes a first slider (4), a support arm (5), a mounting plate (6), and a first cutting tool (7); The first slider (4) is slidably disposed in the limiting groove (301), the support arm (5) is disposed on the outer wall of the first slider (4), the mounting plate (6) is rotatably connected to the support arm (5), and the first cutting tool (7) is disposed on the mounting plate (6).
2. The cutting device for processing sliding doors according to claim 1, characterized in that, It also includes a locking mechanism for fixing the first slider (4) on the adjustment frame (3); the locking mechanism includes at least one threaded pin (8) and a nut (9) that engages with the threaded pin (8); the bottom end of the threaded pin (8) is connected to the first slider (4), and its top end passes upward through a through slot (302) opened on the adjustment frame (3) and is connected to the nut (9).
3. The cutting device for processing sliding doors according to claim 1, characterized in that, The rotatable connection between the mounting plate (6) and the support arm (5) is an adjustable hinge, which allows the mounting plate (6) to be adjusted to 45 degrees or 90 degrees relative to the horizontal plane and to be fixed by bolts.
4. The cutting device for processing sliding doors according to claim 1, characterized in that, It also includes a second cutting component, which is disposed on the protruding end of the adjustment frame (3) in the vertical direction; The second cutting component includes: The second slider (10) is slidably disposed within the vertical limiting groove (301); A threaded sleeve (11) is fixedly embedded in the second slider (10); The threaded rod (12) is threadedly engaged with the threaded sleeve (11), and the threaded rod (12) is connected to the adjusting frame (3) through a bearing; The second cutting tool (13) is disposed on the outer wall of the second slider (10).
5. The cutting device for processing sliding doors according to claim 4, characterized in that, The second cutting tool (13) includes a drive motor, a rotating shaft driven by the drive motor, and a cutter head fixedly mounted on the rotating shaft.
6. The cutting device for processing sliding doors according to claim 1, characterized in that, A groove (101) is provided on the base plate (1), and a workpiece clamping mechanism is provided in the groove (101); The workpiece clamping mechanism includes: A rectangular plate (15) is slidably disposed within the groove (101); The limiting plate (16) is connected to the base plate (1) and slides in cooperation with the rectangular groove (1501) opened at the bottom of the rectangular plate (15) to restrict the movement path of the rectangular plate (15); At least one card holder (17) is provided on the top of the rectangular plate (15); a strip groove (1701) is provided on the card holder (17), and a V-shaped groove (1702) is provided in the middle of the strip groove (1701), so that the cross section of the strip groove (1701) is stepped.
7. The cutting device for processing sliding doors according to claim 6, characterized in that, An elastic pad (18) is fixed inside the stepped groove (1701) by screws.
8. The cutting device for processing sliding doors according to claim 1, characterized in that, The vertical protrusion of the adjustment frame (3) is symmetrically provided with slide rails (14) on both sides, and the bottom end of the slide rails (14) is fixedly connected to the base plate (1).
9. The cutting device for processing sliding doors according to claim 1, characterized in that, The first cutting tool (7) includes a drive motor (701), a rotating shaft (702) driven by the drive motor (701), and a cutter head (703) fixedly mounted on the rotating shaft (702).