Reciprocating automatic butt welding device
Patent Information
- Application Number
- CN202522183264.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0003]目前,行业内主流的碰焊方式仍大多停留在手动操作或半自动化设备阶段,手动碰焊时,操作人员需全程手动固定产品,在依赖人工进行定位的过程中,长时间的重复操作极易使操作人员手部产生疲劳,同时视觉偏差也难以避免,这些因素都极易导致碰焊位置出现偏移,进而造成产品不良率居高不下,而现有的半自动化设备,虽在一定程度上提升了效率,但仍需人工辅助完成更换产品夹具、调整焊接点位等操作,无法达成“上料-焊接-下料”的全流程连续作业,在批量生产时效率短板尤为突出,此外,现有半自动化设备的夹具多为固定结构,缺乏灵活性,仅能适配单一规格产品,难以满足多样化生产需求
(1)、该往复式自动碰焊装置通过移动拉杆,使得第二滑套带动下压板上移,将待加工物件放置在固定座的内部,松开拉杆,在弹簧的作用下,可使第二滑套带动下压板下移对待加工物件进行固定。
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Figure CN224725174U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal welding technology, specifically to a reciprocating automatic spot welding device. Background Technology
[0002] In manufacturing sectors such as automotive parts processing and electronic connector production, spot welding is a core process for connecting metal components. Its welding efficiency and precision directly affect the quality of products and the overall production capacity.
[0003] Currently, most mainstream spot welding methods in the industry are still in the stage of manual operation or semi-automatic equipment. When manually spot welding, operators need to manually fix the product throughout the process. In the process of relying on manual positioning, the long-term repetitive operation can easily cause hand fatigue for operators. At the same time, visual deviation is also difficult to avoid. These factors can easily lead to the displacement of the spot welding position, resulting in a high product defect rate. While existing semi-automatic equipment has improved efficiency to some extent, it still requires manual assistance to complete operations such as changing product fixtures and adjusting welding points. It cannot achieve continuous operation of the entire process of "loading-welding-unloading". The efficiency shortcoming is particularly prominent in mass production. In addition, the fixtures of existing semi-automatic equipment are mostly fixed structures, lacking flexibility and only adaptable to single-specification products, making it difficult to meet diverse production needs. Utility Model Content
[0004] The purpose of this invention is to provide a reciprocating automatic spot welding device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a reciprocating automatic spot welding device, comprising a body, a connecting body, an upper cylinder, an upper welding electrode, a lower cylinder, a lower welding electrode, a moving component, and a fixing component. The connecting body is fixedly installed on the side of the body, the upper cylinder is fixedly installed on the top of the connecting body, the upper welding electrode is fixedly installed on the moving end of the upper cylinder, the lower cylinder is fixedly installed on the bottom of the connecting body, the lower welding electrode is fixedly installed on the moving end of the lower cylinder, the moving component is disposed inside the connecting body, and the fixing component is disposed on the top of the moving component.
[0006] The moving assembly comprises a fixed plate, a threaded rod, a threaded sleeve, a fixed base, a first sliding rod, a first sliding sleeve, a first pulley, a belt, a machine base, a motor, and a second pulley. The fixed plate is fixedly installed inside the connecting body. The threaded rod is rotatably installed inside the fixed plate. The threaded sleeve is threaded onto the surface of the threaded rod. The fixed base is fixedly installed on the side of the threaded sleeve. The first sliding rod is fixedly installed inside the fixed plate. The first sliding sleeve is slidably installed on the surface of the first sliding rod. The first pulley is fixedly installed on the surface of the threaded rod. The belt is sleeved onto the surface of the first pulley. The machine base is fixedly installed at the bottom of the fixed plate. The motor is fixedly installed on the side of the machine base. The second pulley is fixedly installed on the output shaft of the motor.
[0007] Preferably, the fixing assembly consists of a U-shaped frame, a second sliding rod, a spring, a second sliding sleeve, a pull rod, and a lower pressure plate. The U-shaped frame is fixedly installed on the top of the fixing base, the second sliding rod is fixedly installed inside the U-shaped frame, the spring is sleeved on the surface of the second sliding rod, the second sliding sleeve is slidably installed on the surface of the second sliding rod, the pull rod is slidably installed inside the U-shaped frame, and the lower pressure plate is fixedly installed on the side of the second sliding sleeve.
[0008] Preferably, the fixed base and the first sliding sleeve are fixedly connected.
[0009] Preferably, the first pulley, belt, and second pulley are connected by a transmission. When the motor is started, the threaded rod can be driven to rotate under the action of the first pulley, belt, and second pulley.
[0010] Preferably, one end of the spring abuts against the U-shaped frame, and the other end of the spring abuts against the second sliding sleeve, with the spring provided for resetting the second sliding sleeve.
[0011] Preferably, the pull rod and the second sliding sleeve are fixedly connected, and moving the pull rod can drive the second sliding sleeve to move.
[0012] Preferably, a rubber pad is adhered to the bottom of the lower pressure plate, which can effectively prevent the workpiece to be processed from moving.
[0013] Compared with the prior art, the beneficial effects of this utility model are: (1) The reciprocating automatic spot welding device moves the pull rod so that the second sliding sleeve drives the lower pressure plate to move up and place the work to be processed inside the fixed seat. When the pull rod is released, the second sliding sleeve can drive the lower pressure plate to move down under the action of the spring to fix the work to be processed.
[0014] (2) The reciprocating automatic spot welding device can move the fixed seat by starting the motor, and can move the workpiece to be processed. With the cooperation of the upper cylinder, upper welding electrode, lower cylinder and lower welding electrode, the workpiece to be processed can be spot welded. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the base, motor, and second pulley of this utility model; Figure 3 This is a schematic diagram of the fixing plate, threaded rod, and threaded sleeve structure of this utility model; Figure 4 This is a schematic diagram of the U-shaped frame, the second slide bar, and the spring structure of this utility model.
[0016] In the diagram: 1. Machine body; 2. Connecting body; 3. Upper cylinder; 4. Upper welding electrode; 5. Lower cylinder; 6. Lower welding electrode; 7. Moving assembly; 701. Fixed plate; 702. Threaded rod; 703. Threaded sleeve; 704. Fixed seat; 705. First slide rod; 706. First sliding sleeve; 707. First pulley; 708. Belt; 709. Machine base; 710. Motor; 711. Second pulley; 8. Fixed assembly; 801. U-shaped frame; 802. Second slide rod; 803. Spring; 804. Second sliding sleeve; 805. Pull rod; 806. Lower pressure plate. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-4 This utility model provides a technical solution: a reciprocating automatic spot welding device, including a body 1, a connecting body 2, an upper cylinder 3, an upper welding electrode 4, a lower cylinder 5, a lower welding electrode 6, a moving component 7, and a fixing component 8. The connecting body 2 is fixedly installed on the side of the body 1, the upper cylinder 3 is fixedly installed on the top of the connecting body 2, the upper welding electrode 4 is fixedly installed on the moving end of the upper cylinder 3, the lower cylinder 5 is fixedly installed on the bottom of the connecting body 2, the lower welding electrode 6 is fixedly installed on the moving end of the lower cylinder 5, the moving component 7 is disposed inside the connecting body 2, and the fixing component 8 is disposed on the top of the moving component 7.
[0019] The moving assembly 7 comprises a fixed plate 701, a threaded rod 702, a threaded sleeve 703, a fixed base 704, a first sliding rod 705, a first sliding sleeve 706, a first pulley 707, a belt 708, a base 709, a motor 710, and a second pulley 711. The fixed plate 701 is fixedly installed inside the connecting body 2. The threaded rod 702 is rotatably installed inside the fixed plate 701. The threaded sleeve 703 is threaded onto the surface of the threaded rod 702. The fixed base 704 is fixedly installed on the side of the threaded sleeve 703. The first sliding rod 705 is fixedly installed inside the fixed plate 701. The first sliding sleeve 706 is slidably installed on the first sliding rod 705. On the surface of 05, the fixed base 704 and the first sliding sleeve 706 are fixedly connected. The first pulley 707 is fixedly installed on the surface of the threaded rod 702. The belt 708 is sleeved on the surface of the first pulley 707. The base 709 is fixedly installed on the bottom of the fixed plate 701. The motor 710 is fixedly installed on the side of the base 709. The second pulley 711 is fixedly installed on the output shaft of the motor 710. The first pulley 707, the belt 708 and the second pulley 711 are connected for transmission. When the motor 710 is started, the threaded rod 702 can be driven to rotate under the action of the first pulley 707, the belt 708 and the second pulley 711.
[0020] The fixing assembly 8 consists of a U-shaped frame 801, a second slide rod 802, a spring 803, a second sliding sleeve 804, a pull rod 805, and a lower pressure plate 806. The U-shaped frame 801 is fixedly installed on the top of the fixing base 704. The second slide rod 802 is fixedly installed inside the U-shaped frame 801. The spring 803 is sleeved on the surface of the second slide rod 802. The second sliding sleeve 804 is slidably installed on the surface of the second slide rod 802. One end of the spring 803 abuts against the U-shaped frame 801. The other end of 803 abuts against the second sliding sleeve 804. A spring 803 is provided to reset the second sliding sleeve 804. A pull rod 805 is slidably installed inside the U-shaped frame 801. The pull rod 805 is fixedly connected to the second sliding sleeve 804. Moving the pull rod 805 can drive the second sliding sleeve 804 to move. A lower pressure plate 806 is fixedly installed on the side of the second sliding sleeve 804. A rubber pad is glued to the bottom of the lower pressure plate 806. This setting can effectively prevent the workpiece to be processed from moving.
[0021] In use, moving the pull rod 805 causes the second sliding sleeve 804 to move the lower pressure plate 806 upward, placing the workpiece to be processed inside the fixed seat 704. Releasing the pull rod 805 allows the second sliding sleeve 804 to move the lower pressure plate 806 downward under the action of the spring 803, thus fixing the workpiece. Starting the motor 710 causes the threaded rod 702 to rotate under the action of the first pulley 707, the belt 708, and the second pulley 711. Under the action of the threaded sleeve 703, the first sliding rod 705, and the first sliding sleeve 706, the fixed seat 704 can move, allowing the workpiece to be processed to move. With the combined action of the upper cylinder 3, the upper welding electrode 4, the lower cylinder 5, and the lower welding electrode 6, the workpiece can be spot-welded.
Claims
1. A reciprocating automatic spot welding device, comprising a body (1), a connecting body (2), an upper cylinder (3), an upper welding electrode (4), a lower cylinder (5), a lower welding electrode (6), a moving component (7), and a fixing component (8), characterized in that: The connector (2) is fixedly installed on the side of the body (1), the upper cylinder (3) is fixedly installed on the top of the connector (2), the upper welding electrode (4) is fixedly installed on the moving end of the upper cylinder (3), the lower cylinder (5) is fixedly installed on the bottom of the connector (2), the lower welding electrode (6) is fixedly installed on the moving end of the lower cylinder (5), the moving component (7) is located inside the connector (2), and the fixing component (8) is located on the top of the moving component (7). The moving component (7) consists of a fixed plate (701), a threaded rod (702), a threaded sleeve (703), a fixed seat (704), a first sliding rod (705), a first sliding sleeve (706), a first pulley (707), a belt (708), a base (709), a motor (710), and a second pulley (711). The fixed plate (701) is fixedly installed inside the connecting body (2), the threaded rod (702) is rotatably installed inside the fixed plate (701), the threaded sleeve (703) is threadedly installed on the surface of the threaded rod (702), and the fixed seat (704) is fixedly installed inside the connecting body (2). The first slide rod (705) is fixedly installed inside the fixed plate (701) and mounted on the side of the threaded sleeve (703). The first slide sleeve (706) is slidably installed on the surface of the first slide rod (705). The first pulley (707) is fixedly installed on the surface of the threaded rod (702). The belt (708) is sleeved on the surface of the first pulley (707). The base (709) is fixedly installed on the bottom of the fixed plate (701). The motor (710) is fixedly installed on the side of the base (709). The second pulley (711) is fixedly installed on the output shaft of the motor (710).
2. The reciprocating automatic butt welding device according to claim 1, characterized in that: The fixing component (8) consists of a U-shaped frame (801), a second slide rod (802), a spring (803), a second sliding sleeve (804), a pull rod (805), and a lower pressure plate (806). The U-shaped frame (801) is fixedly installed on the top of the fixing base (704). The second slide rod (802) is fixedly installed inside the U-shaped frame (801). The spring (803) is sleeved on the surface of the second slide rod (802). The second sliding sleeve (804) is slidably installed on the surface of the second slide rod (802). The pull rod (805) is slidably installed inside the U-shaped frame (801). The lower pressure plate (806) is fixedly installed on the side of the second sliding sleeve (804).
3. The reciprocating automatic butt welding apparatus according to claim 1, characterized by: The fixed base (704) and the first sliding sleeve (706) are fixedly connected.
4. The reciprocating automatic butt welding apparatus according to claim 1, characterized by: The first pulley (707), belt (708), and second pulley (711) are connected in a transmission manner.
5. The reciprocating automatic butt welding apparatus according to claim 2, characterized by: One end of the spring (803) abuts against the U-shaped frame (801), and the other end of the spring (803) abuts against the second sliding sleeve (804).
6. The reciprocating automatic butt welding apparatus according to claim 2, characterized by: The pull rod (805) and the second sliding sleeve (804) are fixedly connected.
7. The reciprocating automatic spot welding device according to claim 2, characterized in that: A rubber pad is bonded to the bottom of the lower pressure plate (806).