Tube sheet welding gun head

CN224725280UActive Publication Date: 2026-09-08OGNINO AUTOMATION TECHNOLOGY (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202521614110.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2026-09-08
Estimated Expiration
2035-07-31

AI Technical Summary

Technical Problem

[0003]在现有技术中管板和列管进行焊接时,主要依靠人工和手持焊接装置成圆周路径进行焊接,但是一个管板表面可能安装几十根列管,如此焊接起来劳动强度较大较为麻烦,因此针对这一问题需要一种管板焊接枪头进行改进

Benefits of technology

1、本实用新型对于焊接头的重量可以自动支撑,这样可以大大降低工作人员的劳动强度,工作人员只需把握焊接进度即可,如此在面对打开焊接工作时,提高工作人员的舒适度。

✦ Generated by Eureka AI based on patent content.

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    Figure CN224725280U_ABST
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Abstract

The utility model discloses a tube plate welding gun head, including the tube plate, the tube plate middle part is provided with the row pipe, be provided with the welding mechanism between the tube plate and the row pipe, the welding mechanism includes the fixed disc, the sliding slot, the sliding block, the tensioning plate, the rotating ring, the welding head, the row pipe one side is provided with the fixed disc, the fixed disc outside surface evenly is provided with a plurality of sliding slots, the sliding slot inside swing is clamped and is provided with the sliding block, the sliding block outside surface is fixed and is provided with the tensioning plate, the fixed disc outside is swing and is provided with the rotating ring through the bearing, the rotating ring surface is fixed and is provided with the welding head. The utility model good use effect can automatically support the weight of welding gun head, so can greatly reduce the labor intensity of staff, and staff only need to grasp the welding progress, so when facing the opening welding work, improve the comfort degree of staff.
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Description

Technical Field

[0001] This utility model relates to the field of welding gun head technology, specifically a tube sheet welding gun head. Background Technology

[0002] Tube sheets are mainly used in chemical containers, such as shell and tube heat exchangers, pressure vessels, boilers, condensers, central air conditioning, evaporators, and seawater desalination, to support and fix the tubes. The metal material gives it not only high rigidity but also great thermal conductivity.

[0003] In the existing technology, when welding tube sheets and tubes, manual welding and hand-held welding devices are mainly used to weld in a circumferential path. However, dozens of tubes may be installed on the surface of a tube sheet, which makes welding labor-intensive and troublesome. Therefore, an improved tube sheet welding gun head is needed to address this problem. Utility Model Content

[0004] The purpose of this invention is to provide a tube sheet welding gun head to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tube sheet welding gun head, comprising a tube sheet, wherein a series of tubes are arranged in the middle of the tube sheet, and a welding mechanism is arranged between the tube sheet and the series of tubes. The welding mechanism includes a fixed plate, a sliding groove, a sliding block, a tensioning plate, a rotating ring, and a welding head. A fixed plate is arranged on one side of the series of tubes. A plurality of sliding grooves are evenly opened on the outer surface of the fixed plate. A sliding block is movably engaged inside the sliding groove. A tensioning plate is fixedly arranged on the outer surface of the sliding block. A rotating ring is movably arranged on the outer side of the fixed plate through a bearing. A welding head is fixedly arranged on the surface of the rotating ring.

[0006] Preferably, a transmission mechanism for controlling the tension of the tensioning plates is provided between the tensioning plates. The transmission mechanism includes a movable sleeve, a screw, a threaded sleeve, a first pressing block, and a second pressing block. The movable sleeve is provided between the tensioning plates. A screw is fixedly provided in the middle of the inner side of the movable sleeve. A threaded sleeve is screwed onto the outer surface of the screw. A plurality of first pressing blocks are uniformly fixed on the outer surface of the movable sleeve. A second pressing block is fixed on the outer surface of the tensioning plate. The transmission mechanism can control the tensioning plates to perform tensioning work as needed, so that the welding head is fixed at one end of the tube. This can greatly reduce the labor intensity of the workers. The workers only need to control the welding progress, thus improving the comfort of the workers when facing the welding work.

[0007] Preferably, a handle is fixedly provided on one side of the rotating ring surface. By rotating the rotating ring with the handle, the welding head can be easily driven to move in a ring. In this way, the welding head can be used to perform ring welding work at the connection between the tube and the tube sheet.

[0008] Preferably, the inclined surfaces of the first extrusion block and the second extrusion block are in contact with each other, such as... Figure 3 As shown, when the movable sleeve moves toward the fixed plate, the first pressing block presses the second pressing block, causing the tension plate to open outwards. In this way, the tension plate can be tensioned and fixed inside the tube, thus fixing the entire device.

[0009] Preferably, a screwing block is fixedly provided at one end of the threaded sleeve, which allows the operator to easily rotate the threaded sleeve.

[0010] Preferably, a rubber pad is provided on the outer surface of the tensioning plate. The rubber pad can increase the friction on the outer surface of the tensioning plate, thereby improving the stability of the tensioning plate inside the tube.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model can automatically support the weight of the welding head, which can greatly reduce the labor intensity of the workers. The workers only need to control the welding progress, thus improving the comfort of the workers when facing the welding work.

[0012] 2. This utility model is easy to operate. The tensioning and anti-loosening of the tensioning plate are controlled by the rotation of the threaded sleeve. Then, the welding progress can be manually controlled by rotating the rotating ring. This convenient operation makes it easy to promote and use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of a tube sheet welding gun head according to the present invention; Figure 2 This is an overall structural view of the welding mechanism in a tube sheet welding gun head according to the present invention; Figure 3 This utility model relates to a tube sheet welding gun head. Figure 2 A sectional view.

[0014] In the diagram: 1. Tube sheet; 2. Tube column; 3. Fixed plate; 4. Slide groove; 5. Slider; 6. Tensioning plate; 7. Rotating ring; 8. Welding head; 9. Movable sleeve; 10. Screw; 11. Threaded sleeve; 12. First extrusion block; 13. Second extrusion block; 14. Handle; 15. Tightening block. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-3 This utility model provides a technical solution: a welding gun head for a tube sheet 1, including a tube sheet 1, with a tube column 2 arranged in the middle of the tube sheet 1, and a welding mechanism arranged between the tube sheet and the tube column 2. The welding mechanism includes a fixed plate 3, a sliding groove 4, a slider 5, a tensioning plate 6, a rotating ring 7, and a welding head 8. A fixed plate 3 is arranged on one side of the tube column 2. A plurality of sliding grooves 4 are evenly opened on the outer surface of the fixed plate 3. A slider 5 is movably engaged inside the sliding groove 4. A tensioning plate 6 is fixedly arranged on the outer surface of the slider 5. A rotating ring 7 is movably arranged on the outer side of the fixed plate 3 through a bearing. A welding head 8 is fixedly arranged on the surface of the rotating ring 7.

[0017] A transmission mechanism for controlling the tension of the tension plates 6 is provided between the tension plates 6. The transmission mechanism includes a movable sleeve 9, a screw 10, a threaded sleeve 11, a first pressing block 12, and a second pressing block 13. The movable sleeve 9 is provided between the tension plates 6. The screw 10 is fixedly provided in the middle of the inner side of the movable sleeve 9. The threaded sleeve 11 is screwed onto the outer surface of the screw 10. Several first pressing blocks 12 are uniformly fixed on the outer surface of the movable sleeve 9. The second pressing blocks 13 are fixed on the outer surface of the tension plates. The transmission mechanism can control the tension of the tension plates 6 to perform tensioning work as needed, so that the welding head 8 is fixed at one end of the tube 2. This can greatly reduce the labor intensity of the workers. The workers only need to control the welding progress, thus improving the comfort of the workers when facing the welding work. A handle 14 is fixedly provided on one side of the surface of the rotating ring 7. By rotating the rotating ring 7 through the handle 14, the welding head 8 can be easily driven to move in a ring. In this way, the welding head 8 can be used to perform ring welding work at the connection between the tube 2 and the tube sheet 1. The inclined surfaces of the first extrusion block 12 and the second extrusion block 13 are in contact with each other, such as... Figure 3 As shown, when the movable sleeve 9 moves toward the fixed plate 3, the first pressing block 12 presses the second pressing block 13, which causes the tension plate 6 to open in all directions. Thus, the tension plate 6 can be tensioned and fixed inside the tube 2, thereby fixing the entire device. A screwing block 15 is fixedly provided at one end of the threaded sleeve 11, which allows the operator to easily rotate the threaded sleeve 11. A rubber pad is provided on the outer surface of the tensioning plate 6. The rubber pad can increase the friction of the outer surface of the tensioning plate 6, thereby improving the stability of the tensioning plate 6 inside the tube 2.

[0018] Working principle: When welding tube 2 and tube sheet 1, this device can be used to directly insert tension plate 6 into tube 2. Then, rotate threaded sleeve 11 to move screw 10 and movable sleeve 9 towards fixed plate 3. At this time, under the mutual squeezing action of first squeezing block 12 and second squeezing block 13, tension plate 6 can be firmly tensioned and fixed inside tube 2. At this time, the worker can perform welding work through welding head 8 and rotate rotating ring 7 to drive welding head 8 to rotate. In this way, the device can automatically support the weight of welding head 8, which can greatly reduce the labor intensity of the worker. The worker only needs to control the welding progress, thus improving the comfort of the worker when facing welding work. Furthermore, this device is easy to operate. The tensioning and anti-loosening of the tensioning plate 6 are controlled by the rotation of the threaded sleeve 11. The welding progress can then be manually controlled by rotating the rotating ring 7. This ease of operation makes it convenient for widespread use.

[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tube sheet welding gun head comprising a tube sheet (1), characterized in that: The tube plate (1) is provided with tubes (2) in the middle, the tube plate (1) and the tubes (2) are provided with a welding mechanism, the welding mechanism comprises a fixed disc (3), a sliding groove (4), a sliding block (5), a tension plate (6), a rotating ring (7), a welding head (8), one side of the tubes (2) is provided with the fixed disc (3), the outer side surface of the fixed disc (3) is uniformly provided with a plurality of sliding grooves (4), the sliding grooves (4) are movably clamped with the sliding blocks (5) inside, the outer side surface of the sliding blocks (5) is fixedly provided with the tension plates (6), the outer side of the fixed disc (3) is movably provided with the rotating ring (7) through a bearing, and the surface of the rotating ring (7) is fixedly provided with the welding head (8).

2. A tube sheet welding gun head as defined in claim 1, characterized in that: The transmission mechanism for controlling the tension of the tension plates (6) is arranged between the tension plates (6), the transmission mechanism comprises a movable sleeve (9), a screw rod (10), a threaded sleeve (11), a first extrusion block (12) and a second extrusion block (13), the movable sleeve (9) is arranged between the tension plates (6), the screw rod (10) is fixedly arranged in the middle of the inner side of the movable sleeve (9), the outer side surface of the screw rod (10) is movably screwed with the threaded sleeve (11) through threads, a plurality of first extrusion blocks (12) are fixedly arranged on the outer side surface of the movable sleeve (9), and the second extrusion blocks (13) are fixedly arranged on the outer side surface of the tension plates (6).

3. A tube sheet welding gun head as defined in claim 1, wherein: The rotating ring (7) is fixedly provided with a handle (14) on one side of the surface.

4. A tube sheet welding gun head as defined in claim 2, wherein: The first extrusion blocks (12) and the second extrusion blocks (13) are mutually attached to the inclined surfaces.

5. A tube sheet welding gun head as defined in claim 2, wherein: One end of the threaded sleeve (11) is fixedly provided with a twisting block (15).

6. A tube sheet welding gun head as defined in claim 1, wherein: The outer side surface of the tension plate (6) is provided with a rubber pad.