A bracket for facilitating welding of a sensor

CN224725288UActive Publication Date: 2026-09-08ZHEJIANG JUNKONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202521452726.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2026-09-08
Estimated Expiration
2035-07-11

AI Technical Summary

Technical Problem

[0002]在智能医疗机器人领域,传感器是常用的数据采集组件,为了保证安装的牢固性,现有的传感器一般均是通过焊接固定在对应的支架上,而焊接需要工人具有一定的经验且有难度,良品率低,且焊接难以保证传感器设置的角度等

Benefits of technology

[0010]采用本实用新型提供的技术方案,与现有技术相比,具有如下有益效果:

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Abstract

The utility model relates to a support convenient for welding sensor belongs to sensor welding field. Including the placement cavity side wall support block for placing sensor side wall support block, the opening place of placement cavity side wall support block is provided with the clamp and sensor side wall support block for clamp and piece side wall support block, the shape size of the contact surface of clamp and piece side wall support block and sensor side wall support block is compatible with the shell shape size of sensor side wall support block, and the base side wall support block is equipped with the fixed component side wall support block with the sensor side wall support block lower extreme. Place sensor in the placement cavity, and after fixing through clamp and piece, place the base on the component to be installed and carry out clamp and, then carry out welding fixation, do not need manual positioning welding, and positioning no longer depends on the experience and proficiency of operator, effectively guarantee the welding consistency, improve the welding quality and provide favorable support for subsequent product formal assembly.
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Description

Technical Field

[0001] This utility model belongs to the field of sensor welding technology, specifically a bracket that facilitates the welding of sensors. Background Technology

[0002] In the field of intelligent medical robots, sensors are commonly used data acquisition components. To ensure secure installation, existing sensors are generally fixed to corresponding brackets by welding. However, welding requires experienced workers, is difficult, has a low yield rate, and makes it difficult to guarantee the correct sensor angle. Therefore, there is an urgent need for a bracket that facilitates sensor welding, thereby reducing welding difficulty and improving the yield rate. Utility Model Content

[0003] To achieve the above objectives, the technical solution provided by this utility model is as follows: This utility model discloses a bracket for facilitating the welding of sensors, including a placement cavity for placing the sensor. The opening of the placement cavity is provided with a clip and component for holding the sensor. The shape and size of the contact surface between the clip and component and the sensor are adapted to the shape and size of the sensor housing. The lower end of the sensor is provided with a base for fixing the component to be installed.

[0004] Preferably, the base includes a crossbeam and buckles disposed on both sides of the crossbeam.

[0005] Preferably, the end of the buckle is provided with a claw for locking and fixing the component to be installed.

[0006] Preferably, the buckle is provided with a positioning post.

[0007] Preferably, a fixing frame and a side wall support block are connected to the base, and the base, fixing frame and side wall support block are combined to form the placement cavity.

[0008] Preferably, the sidewall support block is provided with through holes for heat dissipation.

[0009] Preferably, the sensor is provided with a connecting wire. Beneficial effects

[0010] Compared with the prior art, the technical solution provided by this utility model has the following advantages: This utility model discloses a support for facilitating sensor welding. It includes a placement cavity sidewall support block for accommodating the sensor sidewall support block, and a locking and fitting sidewall support block at the opening of the placement cavity sidewall support block for securing the sensor sidewall support block. The shape and dimensions of the contact surface between the locking and fitting sidewall support block and the sensor sidewall support block are adapted to the shape and dimensions of the sensor sidewall support block's housing. A base sidewall support block is provided at the lower end of the sensor sidewall support block to be fixed with the sidewall support block of the component to be installed. After the sensor is placed in the placement cavity and secured with the locking and fitting, the base is placed on the component to be installed for locking and fitting, followed by welding. This eliminates the need for manual positioning welding, freeing positioning from the operator's experience and skill, effectively ensuring welding consistency, improving welding quality, and providing favorable support for subsequent product assembly. Attached Figure Description

[0011] Figure 1 This is a front view of a sensor bracket that facilitates welding according to this utility model; Figure 2 This is a left view of a sensor bracket that facilitates welding according to the present invention. Figure 3 This is a side view of a sensor bracket for easy welding according to the present invention; Figure 4 This is a schematic diagram illustrating the state of the sensor after it has been connected to the support for easy welding of the sensor according to this utility model. Figure 1 ; Figure 5 This is a schematic diagram illustrating the usage state of a sensor bracket that facilitates welding according to this utility model; Figure 6 This is a schematic diagram illustrating the state of the sensor after it has been connected to the support for easy welding of the sensor according to this utility model. Figure 2 .

[0012] Explanation of the labels in the diagram: 100. Component to be installed; 200. Bracket; 210. Base; 211. Positioning post; 212. Claw; 213. Crossbeam; 214. Buckle; 220. Fixing frame; 230. Side wall support block; 231. Through hole; 240. Placement cavity; 250. Clip and component; 300. Sensor; 310. Connecting wire. Detailed Implementation

[0013] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0014] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0015] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0016] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0017] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0018] See attached document Figures 1-6This embodiment provides a support for facilitating sensor welding, including a placement cavity 240 for placing a sensor 300. The opening of the placement cavity 240 is provided with a clip and fitting 250 for securing the sensor 300. The shape and dimensions of the contact surface between the clip and fitting 250 and the sensor 300 are adapted to the shape and dimensions of the sensor 300's housing. A base 210 is provided at the lower end of the sensor 300 and fixed to the component 100 to be installed. This embodiment's support has a placement cavity 240 for placing the sensor 300. After the sensor 300 is placed in the placement cavity 240 and secured with the clip and fitting 250, the base 210 is placed on the component 100 to be installed for securing, followed by welding. This eliminates the need for manual positioning welding, freeing positioning from the operator's experience and skill, effectively ensuring welding consistency, improving welding quality, and providing favorable support for subsequent product assembly.

[0019] The base 210 of this embodiment includes a crossbeam 213 and buckles 214 disposed on both sides of the crossbeam 213. The end of each buckle 214 is provided with a claw 212 for locking and fixing the component 100 to be installed. The buckle 214 is provided with a positioning post 211. When installing the bracket, the base 210 is snapped onto the component 100 to be installed. The buckles 214 and claws 212, which have a certain degree of elasticity, cooperate to firmly fix the base 210 onto the component 100. The component 100 to be installed has a positioning notch that cooperates with the positioning post 211, and the base 210 can be quickly installed in the desired position using the positioning post 211.

[0020] A fixing frame 220 and a side wall support block 230 are connected to the base 210. The base 210, fixing frame 220 and side wall support block 230 are combined to form the placement cavity 240. The fixing frame 220 can be tilted according to the angle required by the sensor 300.

[0021] The sidewall support block 230 is provided with a through hole 231 for heat dissipation. When the sensor 300 is working, it generates heat, which is dissipated through the through hole 231, thus preventing the sensor 300 from overheating and causing malfunctions.

[0022] The sensor 300 is equipped with a connecting cable 310 for power supply and data transmission.

[0023] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A holder for facilitating welding of a sensor, characterized by: The sensor (300) is placed in a placement cavity (240) provided with a clamping part (250) for clamping the sensor (300), the shape and size of the clamping part (250) and the contact surface of the sensor (300) are matched with the shape and size of the shell of the sensor (300), and the lower end of the sensor (300) is provided with a base (210) for fixing the to-be-installed component (100).

2. A holder for facilitating welding of a sensor according to claim 1, characterized in that: The base (210) comprises a crossbeam (213) and buckles (214) arranged on both sides of the crossbeam (213).

3. A support for facilitating welding of a sensor according to claim 2, characterized in that: The end of the buckle (214) is provided with a clamping jaw (212) for clamping and fixing the to-be-installed component (100).

4. The sensor welding facilitation bracket of claim 2, wherein: The buckle (214) is provided with a positioning column (211).

5. The sensor welding fixture of claim 1, wherein: The base (210) is connected with a fixing frame (220) and a side wall supporting block (230), and the base (210), the fixing frame (220) and the side wall supporting block (230) combine to form the placement cavity (240).

6. A support for facilitating welding of a sensor according to claim 5, characterized in that: The side wall supporting block (230) is provided with a through hole (231) for heat dissipation.

7. The sensor welding facilitation bracket of claim 1, wherein: The sensor (300) is provided with a connecting line (310).