A hybrid controller piston assembly press assembly

Abstract

The utility model discloses a kind of hybrid power controller piston assembly press fitting assembly, including workbench, the spring rotating shaft is rotatively connected on the cover frame front side upper end, and the other side of spring rotating shaft is fixedly connected with enclosed cover plate, the locking buckle is fixedly connected with protruding on the both sides of enclosed cover plate, the transverse moving mechanism, vertical moving mechanism, electric push rod, conveying belt, machine hand mechanism, miniature pump, rotating motor, tightening gun mechanism and PLC controller electric connection.This kind of hybrid power controller piston assembly press fitting assembly can be taken by transverse moving mechanism, vertical moving mechanism, electric push rod, machine hand mechanism and tightening gun mechanism, feeding and tightening operation, and can be through suction pipe, spray head, brushing head, miniature pump, rotating motor to circulate thread glue smearing, avoid glue waste, and can be driven valve block by conveying belt and be fixed by limit groove clamping, processing efficiency is good, use more convenient.

Description

Technical Field

[0001] This utility model relates to the field of press-fitting technology for piston assemblies of hybrid power controllers, specifically a press-fitting assembly for piston assemblies of hybrid power controllers. Background Technology

[0002] When manufacturing a hybrid power synthesis box, piston assemblies need to be press-fitted into the corresponding end caps. Currently, the industry generally uses manual installation for piston assembly press-fitting. The operator grabs the lubricated piston assembly, aligns it with the piston assembly mounting slot of the corresponding end cap, and then manually presses it in.

[0003] The existing hybrid power synthesis box piston assembly press-fitting mechanism (CN201920734701.6) has a simple structure, is easy to use, and saves time and effort. Through the positioning of the guide shaft, it can ensure that the piston assembly is installed in place in one go, with good press-fitting consistency and stability, which can improve the press-fitting qualification rate. However, it has shortcomings. The existing equipment has poor automation, poor processing efficiency, and is inconvenient to use. Therefore, a hybrid power controller piston assembly press-fitting component is needed to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a press-fit assembly for a hybrid power controller piston assembly, so as to solve the problems mentioned in the background art, such as poor automation, poor processing efficiency, and inconvenience in use of the press-fit mechanism for the hybrid power synthesizer piston assembly.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hybrid power controller piston assembly press-fitting assembly, including a worktable, a PLC controller electrically connected to the front side of the worktable, and a cover frame fixedly connected to the upper edge of the worktable. A sliding pull groove is formed on one side edge of the upper edge of the worktable, and a sliding pull block is slidably inserted into the inner wall of the sliding pull groove. A mounting base is fixedly connected to the upper end of the sliding pull block, and a placement groove is inserted into the inner wall of the mounting base. An LAP piston is inserted into the inner wall of the placement groove. A horizontal moving mechanism is fixedly connected to the upper end of the inner wall of the frame, and a vertical moving mechanism is movably connected to the lower end of the horizontal moving mechanism. A robotic arm mechanism is fixedly connected to one side of the lower end of the vertical moving mechanism, and an electric push rod is fixedly connected to the other side of the lower end of the vertical moving mechanism. A mounting slot plate is fixedly connected to one side of the output end of the electric push rod, and a movable cover plate is flipped to the front edge of the mounting slot plate. A locking knob is inserted to the other front edge of the movable cover plate, and a tightening gun mechanism is distributed between the movable cover plate and the mounting slot plate. The other side of the upper end of the inner wall of the workbench is inlaid with... The device is fitted with a conveyor belt. A feed inlet is located at the lower end of one side of the cover frame. A feeding trough protrudes and is fixedly connected to the upper end of one side of the worktable. A limiting groove protrudes and is fixedly connected to the middle of the upper part of the worktable. A valve block is placed on the inner wall of the limiting groove. Fixed blocks are distributed parallel to each other on one side of the mounting base. A rotary motor is inserted and connected to one side of the inner wall of the fixed blocks. A brush head is fixedly connected to the output end of the rotary motor. A glue applicator is fixedly connected to the lower end of one side of the fixed blocks. A support frame is mounted on the upper edge of the glue applicator. Suction pipes are embedded in the inner wall of the support frame. A micro pump is connected to the middle of the suction pipe. One end of the suction pipe is connected to a spray head, which is fixedly connected to the upper part of the inner wall of the support frame. The other end of the suction pipe is connected to the inner wall of the glue tank. A spring shaft is rotatably connected to the upper front side of the cover frame, and a sealing cover is fixedly connected to the other side of the spring shaft. Locking blocks are fixedly connected to both sides of the sealing cover. The horizontal moving mechanism, vertical moving mechanism, electric push rod, conveyor belt, robot arm mechanism, micro pump, rotary motor, tightening gun mechanism and PLC controller are electrically connected.

[0006] Preferably, the sealing cover is connected to the cover frame via a spring-loaded pivot in a spring-loaded flip-up manner, and the sealing cover is magnetically locked to the cover frame via a locking buckle.

[0007] Preferably, the valve block moves laterally to the worktable via a conveyor belt, and the valve block is fixedly connected to the worktable via a limiting groove, the inner wall of which is an electric clamping block structure.

[0008] Preferably, the robotic arm mechanism and the tightening gun mechanism are connected to the cover frame in a two-axis moving connection through a horizontal moving mechanism and a vertical moving mechanism, and the tightening gun mechanism is clamped and fixedly connected to the electric push rod through a movable cover plate and a mounting groove plate.

[0009] Preferably, the LAP piston is connected to the mounting base by a placement groove in an interlocking manner, and the LAP piston is placed in a matrix distribution within the placement groove. The mounting base is slidably connected to the worktable by a sliding pull groove and a sliding pull block.

[0010] Preferably, the support frame and the brush head are arranged in a covered position, the spray head is connected to the glue tank through a suction pipe and a micro pump in a suction communication, and the spray head and the opening of the glue tank are arranged in a perpendicular position.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the hybrid power controller piston assembly pressing assembly can perform material handling, feeding and tightening operations through a horizontal moving mechanism, a vertical moving mechanism, an electric push rod, a robotic arm mechanism and a tightening gun mechanism. Moreover, it can use a suction pipe, a spray head, a brush head, a micro pump and a rotary motor to apply the thread adhesive in a circulating manner, avoiding glue waste. Furthermore, it can use a conveyor belt to drive the valve block to be transported and clamped and fixed by a limit groove, resulting in good processing efficiency and greater ease of use. Attached Figure Description

[0012] Figure 1 This is a front view of a piston assembly press-fitting component for a hybrid power controller according to this utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of a piston assembly press-fitting component for a hybrid power controller according to this utility model;

[0014] Figure 3 This utility model relates to a press-fit assembly for a hybrid power controller piston assembly. Figure 2 Enlarged view of point A in the middle;

[0015] Figure 4 This utility model relates to a press-fit assembly for a hybrid power controller piston assembly. Figure 2 Enlarged view at point B in the middle;

[0016] Figure 5 This utility model relates to a press-fit assembly for a hybrid power controller piston assembly. Figure 2 Enlarged view of point C.

[0017] In the diagram: 1. Workbench, 2. PLC controller, 3. Cover frame, 4. Enclosed cover plate, 5. Spring shaft, 6. Locking buckle, 7. Horizontal movement mechanism, 8. Vertical movement mechanism, 9. Electric push rod, 10. Conveyor belt, 11. Feed inlet, 12. Feed chute, 13. Valve block, 14. Robot arm mechanism, 15. Limiting groove, 16. Fixing block, 17. LAP piston, 18. Suction pipe, 19. Spray head, 20. Support frame, 21. Brush head, 22. Micro pump, 23. Rotary motor, 24. Tightening gun mechanism, 25. Locking knob, 26. Movable cover plate, 27. Mounting slot plate, 28. Placement slot, 29. Mounting base, 30. Sliding pull-out slot, 31. Sliding pull-out block, 32. Glue can. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-5This utility model provides a technical solution: a hybrid power controller piston assembly press-fitting assembly, including a workbench 1, a PLC controller 2, a cover frame 3, a closed cover plate 4, a spring shaft 5, a locking block 6, a horizontal moving mechanism 7, a vertical moving mechanism 8, an electric push rod 9, a conveyor belt 10, a feed inlet 11, a feeding trough 12, a valve block 13, a robot arm mechanism 14, a limiting groove 15, a fixing block 16, a LAP piston 17, a suction pipe 18, a spray head 19, a support frame 20, a brush head 21, a micro pump 22, a rotary motor 23, a tightening gun mechanism 24, a locking knob 25, a movable cover plate 26, a mounting groove plate 27, a placement groove 28, a mounting base 29, a sliding pull groove 30, a sliding pull block 31, and an adhesive can 32. The front of the workbench 1 is electrically... The workbench 1 is connected to a PLC controller 2, and a cover frame 3 is fixedly connected to the upper edge of the workbench 1. A sliding pull groove 30 is opened on one side edge of the upper end of the workbench 1, and a sliding pull block 31 is slidably inserted into the inner wall of the sliding pull groove 30. A mounting base 29 is fixedly connected to the upper end of the sliding pull block 31, and a placement groove 28 is inserted into the inner wall of the mounting base 29. An LAP piston 17 is inserted into the inner wall of the placement groove 28. The LAP piston 17 is connected to the mounting base 29 through the placement groove 28 in a matrix arrangement. The mounting base 29 is slidably connected to the workbench 1 through the sliding pull groove 30 and the sliding pull block 31, which makes it easy to replenish the LAP piston 17 and convenient to use. A horizontal moving mechanism 7 is fixedly connected to the upper end of the wall, and a vertical moving mechanism 8 is movably connected to the lower end of the horizontal moving mechanism 7. A robot arm mechanism 14 is fixedly connected to one side of the lower end of the vertical moving mechanism 8, and an electric push rod 9 is fixedly connected to the other side of the lower end of the vertical moving mechanism 8. The robot arm mechanism 14 and the tightening gun mechanism 24 are connected to the cover frame 3 in a two-axis moving connection through the horizontal moving mechanism 7 and the vertical moving mechanism 8. The tightening gun mechanism 24 is clamped and fixedly connected to the electric push rod 9 through the movable cover plate 26 and the mounting slot plate 27. This allows the robot arm mechanism 14 and the tightening gun mechanism 24 to be moved and adjusted, making operation flexible. The tightening gun mechanism 24 is also easy to disassemble and use independently. A mounting slot plate 27 is fixedly connected to one side of the output end of the electric push rod 9, and the front side of the mounting slot plate 27 is also fixedly connected to the mounting slot plate 27. A movable cover plate 26 is connected to the edge of the workbench 1. A locking knob 25 is inserted and connected to the other edge of the front side of the movable cover plate 26. A tightening gun mechanism 24 is distributed between the movable cover plate 26 and the mounting groove plate 27. A conveyor belt 10 is embedded and connected to the other side of the upper inner wall of the workbench 1. A feed port 11 is opened at the lower end of one side of the cover frame 3. A feeding trough 12 is fixedly connected to the upper side of one side of the workbench 1. A limiting groove 15 is fixedly connected to the middle of the upper end of the workbench 1. A valve block 13 is placed on the inner wall of the limiting groove 15. The valve block 13 moves laterally with the workbench 1 via the conveyor belt 10. The valve block 13 is fixedly connected to the workbench 1 via the limiting groove 15. The inner wall of the limiting groove 15 is an electric clamping block structure, which allows the valve block 13 to be stably conveyed and clamped and fixed.The process is stable. A fixing block 16 is parallel to one side of the mounting base 29, and a rotary motor 23 is inserted into one side of the inner wall of the fixing block 16. A brush head 21 is fixedly connected to the output end of the rotary motor 23. A glue tank 32 is fixedly connected to the lower end of one side of the fixing block 16, and a support frame 20 is mounted on the upper edge of the glue tank 32. The support frame 20 and the brush head 21 are positioned in a covering manner. A spray head 19 is connected to the glue tank 32 via a suction pipe 18 and a micro pump 22, and the spray head 19 is perpendicular to the opening of the glue tank 32. This allows the spray head 19 to wrap around and spray the brush head 21, and to guide excess glue back to the glue tank 32, avoiding waste. A suction pipe 18 is embedded in the inner wall of the support frame 20, and a micro pump 22 is connected in the middle of the suction pipe 18. 2. One end of the suction pipe 18 is connected to a spray head 19, which is fixedly connected to the upper end of the inner wall of the support frame 20. The other end of the suction pipe 18 is connected to the inner wall of the glue coating tank 32. A spring shaft 5 is rotatably connected to the upper front side of the cover frame 3, and a sealing cover 4 is fixedly connected to the other side of the spring shaft 5. The sealing cover 4 is connected to the cover frame 3 via the spring shaft 5 in a spring-loaded flip-up connection, and the sealing cover 4 is magnetically locked to the cover frame 3 via locking buckles 6. This makes the sealing cover 4 easy and quick to open and close, and convenient to use. Locking buckles 6 are fixedly connected to protruding parts on both sides of the sealing cover 4. The horizontal moving mechanism 7, the vertical moving mechanism 8, the electric push rod 9, the conveyor belt 10, the robot arm mechanism 14, the micro pump 22, the rotary motor 23, the tightening gun mechanism 24, and the PLC controller 2 are electrically connected.

[0020] Working principle: When using this hybrid power controller piston assembly press-fitting assembly, first connect the device to the power supply, then slide and pull out the mounting base 29 through the sliding pull groove 30 and the sliding pull block 31, then remove the placement groove 28, then place the LAP piston 17 into the placement groove 28, then reset it, then place the valve block 13 through the feeding groove 12, then move it to one side by the conveyor belt 10, and limit and clamp it by the limiting groove 15, then drive the robot arm mechanism 14 to move through the horizontal moving mechanism 7 and the vertical moving mechanism 8, thereby pressing the LAP piston into place. The LAP piston 17 is gripped and removed, then fitted with the brush head 21, and the brush is rotated and applied by the rotary motor 23. It is then moved to the valve block 13 for installation, and then tightened by the tightening gun mechanism 24. After the LAP piston 17 is removed from the brush head 21, it can be re-applied through the suction tube 18, spray head 19, and micro pump 22, and excess glue is guided back into the glue tank 32. Then the installed valve block 13 is guided back for collection by the conveyor belt 10. This is the usage process of the hybrid power controller piston assembly press-fit assembly.

[0021] It should be noted that this utility model is a press-fit assembly of a hybrid power controller piston assembly. All components are standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Furthermore, all electrical components mentioned above refer to power elements, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle described above, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is a well-known technology in the field.

[0022] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A hybrid power controller piston assembly press-fitting assembly, comprising a worktable (1), wherein a PLC controller (2) is electrically connected to the front side of the worktable (1), and a cover frame (3) is fixedly connected to the upper edge of the worktable (1), characterized in that: The workbench (1) has a sliding pull groove (30) on one side of its upper end, and a sliding pull block (31) is slidably connected to the inner wall of the sliding pull groove (30). A mounting base (29) is fixedly connected to the upper end of the sliding pull block (31), and a placement groove (28) is inserted into the inner wall of the mounting base (29). An LAP piston (17) is inserted into the inner wall of the placement groove (28). A horizontal moving mechanism (7) is fixedly connected to the upper end of the inner wall of the cover (3), and a vertical moving mechanism (8) is movably connected to the lower end of the horizontal moving mechanism (7). A robot arm mechanism (14) is fixedly connected to one side of the lower end of the vertical moving mechanism (8). An electric push rod (9) is fixedly connected to the other side of the lower end. An installation slot plate (27) is fixedly connected to one side of the output end of the electric push rod (9). A movable cover plate (26) is flipped and connected to the front edge of the installation slot plate (27). A locking knob (25) is inserted and connected to the other front edge of the movable cover plate (26). A tightening gun mechanism (24) is distributed between the movable cover plate (26) and the installation slot plate (27). A conveyor belt (10) is embedded and connected to the other side of the upper end of the inner wall of the workbench (1). An inlet (11) is opened at the lower end of one side of the cover frame (3). A feeding trough (12) is fixedly connected to the upper end of one side of the workbench (1). The middle of the upper end of the workbench (1) is... A positioning groove (15) is fixedly connected to the protruding part of the mounting base (29). A valve block (13) is placed on the inner wall of the positioning groove (15). A fixing block (16) is distributed parallel to one side of the mounting base (29). A rotary motor (23) is inserted and connected to one side of the inner wall of the fixing block (16). A brush head (21) is fixedly connected to the output end of the rotary motor (23). A glue can (32) is fixedly connected to the lower end of one side of the fixing block (16). A support frame (20) is mounted on the upper edge of the glue can (32). A suction tube (18) is embedded in the inner wall of the support frame (20). A micro pump (22) is connected in the middle of the suction tube (18). One end of the suction tube (18) is connected to... A spray head (19) is connected to the upper end of the inner wall of the support frame (20). The other end of the suction pipe (18) is connected to the inner wall of the glue tank (32). A spring shaft (5) is rotatably connected to the upper front side of the cover frame (3). A closed cover plate (4) is fixedly connected to the other side of the spring shaft (5). Locking buckles (6) are fixedly connected to both sides of the closed cover plate (4). The horizontal moving mechanism (7), the vertical moving mechanism (8), the electric push rod (9), the conveyor belt (10), the robot arm mechanism (14), the micro pump (22), the rotary motor (23), the tightening gun mechanism (24) are electrically connected to the PLC controller (2).

2. The hybrid power controller piston assembly press-fitting assembly according to claim 1, characterized in that: The closed cover (4) is connected to the cover frame (3) in a spring-loaded flip-up connection via a spring shaft (5), and the closed cover (4) is connected to the cover frame (3) in a magnetic locking connection via a locking buckle (6).

3. The hybrid power controller piston assembly press-fitting assembly according to claim 2, characterized in that: The valve block (13) moves laterally to the workbench (1) via the conveyor belt (10), and the valve block (13) is fixedly connected to the workbench (1) via the limiting groove (15). The inner wall of the limiting groove (15) is an electric clamping block structure.

4. The hybrid power controller piston assembly press-fitting assembly according to claim 3, characterized in that: The robotic arm mechanism (14) and the tightening gun mechanism (24) are connected to the cover frame (3) in a two-axis moving connection through the horizontal moving mechanism (7) and the vertical moving mechanism (8), and the tightening gun mechanism (24) is connected to the electric push rod (9) in a clamping and fixed connection through the movable cover plate (26) and the mounting slot plate (27).

5. The hybrid power controller piston assembly press-fitting assembly according to claim 4, characterized in that: The LAP piston (17) is connected to the mounting base (29) by a insertion joint through the placement groove (28), and the LAP piston (17) is placed in a matrix distribution in the placement groove (28). The mounting base (29) is connected to the worktable (1) by a sliding pull groove (30) and a sliding pull block (31).

6. The hybrid power controller piston assembly press-fitting assembly according to claim 5, characterized in that: The support frame (20) and the brush head (21) are arranged in a covered position. The spray head (19) is connected to the glue tank (32) through the suction pipe (18) and the micro pump (22) in a suction communication. The spray head (19) and the opening of the glue tank (32) are arranged in a perpendicular position.

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