Aluminum alloy shell cutting and polishing device
Patent Information
- Application Number
- CN202521735459.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0005]本实用新型的目的在于提供一种铝合金壳体切割打磨装置,以解决上述背景技术中提出现有的一种铝合金壳体切割打磨装置的问题
[0014] 1. This utility model uses an electric push rod to drive the connecting plate, which, in conjunction with the meshing of a circular gear and a rack, enables the synchronous reciprocating motion of the two connecting seats. Combined with the sliding guide of the T-shaped slider and the sliding groove, as well as the limiting effect of the sliding rod, the aluminum alloy shell can be stably clamped, improving the convenience and stability of fixing. It also prevents the shell from shifting during cutting and grinding, ensuring processing accuracy. The connecting rods 1, 2, and 3 drive the U-shaped plate to slide along the T-shaped sliding groove of the sliding base, allowing the aluminum alloy shell on the fixing component to move smoothly between the cutting blade and the grinding disc. This enables continuous cutting and grinding processes, reduces process changeover time, and improves production efficiency.
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Figure CN224725429U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy shell cutting and grinding technology, specifically to an aluminum alloy shell cutting and grinding device. Background Technology
[0002] In modern industry, aluminum alloys are widely used in many industries such as electronic equipment, automobile manufacturing, aerospace, and medical devices due to their excellent properties such as light weight, high strength, and corrosion resistance. As an important component of these devices, the processing precision and surface quality of aluminum alloy housings directly affect the performance and service life of the products.
[0003] Traditional aluminum alloy casing cutting and grinding operations are mostly completed manually or with semi-automated equipment. In manual operation, workers need to hold cutting and grinding tools by hand, which is not only labor-intensive and inefficient, but also the processing quality is heavily dependent on the operator's skills and experience, which can easily lead to problems such as dimensional deviations and inconsistent surface roughness, making it difficult to meet the needs of high-precision, mass production.
[0004] The large amount of debris and dust generated during the cutting and polishing of aluminum alloy casings poses a significant hazard. Fine dust can be easily inhaled by operators, damaging their respiratory tract and lungs and causing occupational diseases. Furthermore, aluminum alloy dust is flammable, and when it floats or accumulates, sparks generated during cutting can easily ignite it. If the dust reaches a certain concentration, it can cause an explosion, which not only damages the equipment but also seriously threatens the lives of personnel, posing a major safety hazard. Utility Model Content
[0005] The purpose of this utility model is to provide an aluminum alloy shell cutting and grinding device to solve the problems of the existing aluminum alloy shell cutting and grinding device mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A cutting and grinding device for aluminum alloy housings includes an outer casing. A fixing component is provided at the front end of the upper surface of the outer casing. A cutting blade is rotatably connected to the upper surface of the outer casing. A grinding disc is rotatably connected to the rear end of the upper surface of the outer casing near the cutting blade. A protective cover is fixedly connected to the upper surface of the outer casing. The fixing component includes a U-shaped plate. An electric push rod is fixedly connected to the upper surface of the U-shaped plate. A connecting plate is fixedly connected to the output end of the electric push rod. A through U-shaped groove is formed on the upper surface of the U-shaped plate. Two connecting seats are provided on opposite sides of the interior of the U-shaped plate. The two connecting seats near the right side... The end passes through the U-shaped groove and is fixedly connected to the connecting plate. Both ends of the upper inner surface of the U-shaped plate are fixedly connected to T-shaped sliders. Both ends of the connecting seat are provided with sliding grooves. The connecting seat is slidably connected to the T-shaped sliders through the sliding grooves. A circular gear is rotatably connected to the center of the upper inner surface of the U-shaped plate. Both outer ends of the circular gear are meshed with racks. The other end of the rack is fixedly connected to one side of the connecting seat. Sliding rods are fixedly connected to both ends of the connecting seat through the opposite surfaces of the upper inner wall of the U-shaped plate. A rotating column is rotatably connected to the upper end of the U-shaped plate near the rear end of the rack. A fixing plate is fixedly connected to the lower surface of the connecting seat.
[0008] A further improvement of this utility model is that: an exhaust fan is fixedly connected to one side of the outer casing, a dust extraction pipe is fixedly connected to the input end of the exhaust fan, the other end of the dust extraction pipe passes through the interior of the outer casing and is fixedly connected to a filter box, a second connecting pipe is fixedly connected to one end of the filter box, a third connecting pipe is fixedly connected to the upper end of the second connecting pipe, and three suction pipes are fixedly connected to the upper end of the third connecting pipe, with the upper ends of the suction pipes extending through the upper surface of the outer casing.
[0009] A further improvement of this utility model is that: a dust suction hood is fixedly connected to the upper surface of the inner side of the outer casing near the outside of the cutting blade, and a connecting pipe is fixedly connected to the lower end of the dust suction hood, and the other end of the connecting pipe is fixedly connected to the filter box.
[0010] A further improvement of this utility model is that: a bevel gear one is fixedly connected to the lower end of the grinding disc, a bevel gear two meshes with the lower end of the bevel gear one, a rotating shaft one is rotatably connected to the other end of the bevel gear two to the outside of the outer housing, a belt is driven to the surface of the rotating shaft one, a rotating shaft two is driven to the other end of the belt, a rotating rod is fixedly connected to the other end of the rotating shaft two through the inside of the outer housing, and the rotating rod is fixedly connected to the output shaft end of the servo motor through the center of the cutting blade.
[0011] A further improvement of this utility model is that: a connecting rod 1 is fixedly connected to the rear end surface of the U-shaped plate through the rear end of the protective cover; a connecting rod 2 is fixedly connected to the other end of the connecting rod 1; a connecting rod 3 is fixedly connected to the other end of the connecting rod 2; the other end of the connecting rod 3 penetrates into the interior of the outer casing and is fixedly connected to one side surface of the U-shaped plate; an electric push rod 2 is fixedly connected to the rear end surface of the outer casing; and the output end of the electric push rod 2 is fixedly connected to the center point of the connecting rod 2.
[0012] A further improvement of this utility model is that: both sides of the upper end of the outer casing are fixedly connected to sliding bases, the surface of the sliding base is provided with a T-shaped groove, the lower end of the U-shaped plate is slidably connected to the sliding base through the T-shaped groove, the upper surface of the protective cover is provided with a cover plate, and the rear top of the protective cover is rotatably connected to the rear end of the cover plate through a rotating shaft.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model uses an electric push rod to drive the connecting plate, which, in conjunction with the meshing of a circular gear and a rack, enables the synchronous reciprocating motion of the two connecting seats. Combined with the sliding guide of the T-shaped slider and the sliding groove, as well as the limiting effect of the sliding rod, the aluminum alloy shell can be stably clamped, improving the convenience and stability of fixing. It also prevents the shell from shifting during cutting and grinding, ensuring processing accuracy. The connecting rods 1, 2, and 3 drive the U-shaped plate to slide along the T-shaped sliding groove of the sliding base, allowing the aluminum alloy shell on the fixing component to move smoothly between the cutting blade and the grinding disc. This enables continuous cutting and grinding processes, reduces process changeover time, and improves production efficiency.
[0015] 2. This utility model, through a filter box connected to an exhaust fan and dust extraction pipe, and a dust extraction hood linked to a connecting pipe on one side of the filter box, can comprehensively collect aluminum alloy debris and dust generated during the cutting and grinding process. The dust extraction hood can specifically collect dust near the cutting blade. Through the connection of multiple dust extraction pipes to the filter box and exhaust fan, multiple dust extraction pipes penetrating the upper surface of the outer casing can vacuum the grinding area and its surroundings, effectively reducing the floating and accumulation of dust. This not only protects the health of operators but also reduces the risk of explosion caused by dust encountering sparks, thus improving the safety and environmental friendliness of production. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a top view of the internal structure of this utility model;
[0018] Figure 3This is a schematic diagram of the fixing component structure of this utility model;
[0019] Figure 4 This is a cross-sectional structural diagram of the fixing component of this utility model;
[0020] Figure 5 This is a schematic diagram of the internal structure of the outer casing of this utility model.
[0021] In the diagram: 1. Outer casing; 2. Fixing assembly; 201. U-shaped plate; 202. Electric push rod one; 203. Circular gear; 204. Rotating column; 205. Rack; 206. Sliding rod; 207. Connecting seat; 208. T-shaped slider; 209. Fixing plate; 210. T-shaped slide groove; 211. Sliding base; 3. Protective cover; 4. Cover plate; 5. Exhaust fan; 501. Connecting pipe one; 502. Filter box 503. Connecting pipe 2; 504. Connecting pipe 3; 505. Suction pipe; 6. Servo motor; 601. Suction hood; 602. Rotating rod; 603. Bevel gear 1; 604. Bevel gear 2; 7. Cutting blade; 8. Grinding disc; 9. Rotating shaft; 10. Electric push rod 2; 11. Connecting rod 1; 12. Connecting rod 2; 13. Connecting rod 3; 14. Rotating shaft 1; 15. Belt; 16. Rotating shaft 2. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-4This utility model provides a technical solution: an aluminum alloy shell cutting and grinding device, including an outer housing 1, a fixing component 2 provided at the front end of the upper surface of the outer housing 1, a cutting blade 7 rotatably connected to the upper surface of the outer housing 1, a grinding disc 8 rotatably connected to the rear end of the upper surface of the outer housing 1 near the cutting blade 7, a protective cover 3 fixedly connected to the upper surface of the outer housing 1, the fixing component 2 including a U-shaped plate 201, an electric push rod 202 fixedly connected to the upper surface of the U-shaped plate 201, and a connecting plate fixedly connected to the output end of the electric push rod 202. A through U-shaped groove is formed on the upper surface of plate 201. Two connecting seats 207 are provided on opposite sides of the interior of U-shaped plate 201. The upper ends of the two connecting seats 207 near the right side pass through the U-shaped groove and are fixedly connected to the connecting plate. T-shaped sliders 208 are fixedly connected to both ends of the upper surface of the inner wall of U-shaped plate 201. Both ends of the connecting seats 207 are provided with sliding grooves. The connecting seats 207 are slidably connected to the T-shaped sliders 208 through the sliding grooves. A circular gear 203 is rotatably connected at the center of the upper surface of the interior of U-shaped plate 201. The outer sides of both ends of the circular gear 203 are meshed. A rack 205 is provided, with its other end fixedly connected to one side of a connecting seat 207. Sliding rods 206 are fixedly connected to both ends of the connecting seat 207 on opposite sides of the upper inner wall of the U-shaped plate 201. A rotating column 204 is rotatably connected to the upper end of the U-shaped plate 201 near the rear end of the rack 205. A fixing plate 209 is fixedly connected to the lower surface of the connecting seat 207. By placing the aluminum alloy housing between the two fixing plates 209, the electric push rod 202 is activated, and its output end pushes the connecting plate to move. The connecting plate then moves the connecting seat 207 on the right side. 7. Slide along the T-shaped slider 208 and the sliding rod 206. Since the rack 205 on the right side of the connecting seat 207 meshes with the circular gear 203, the circular gear 203 rotates accordingly, which in turn drives the rack 205 on the left side of the connecting seat 207 to move, so that the left connecting seat 207 moves closer to the right connecting seat 207 in sync, until the two fixing plates 209 firmly clamp the aluminum alloy shell. During the clamping process, the cooperation between the T-shaped slider 208 and the slide groove and the limiting effect of the sliding rod 206 ensure the smoothness and accuracy of the movement of the connecting seat 207.
[0024] Reference Figure 1 , Figure 2 , Figure 5A fan 5 is fixedly connected to one side of the outer casing 1. A dust extraction pipe is fixedly connected to the input end of the fan 5. The other end of the dust extraction pipe passes through the interior of the outer casing 1 and is fixedly connected to a filter box 502. A connecting pipe 2 503 is fixedly connected to one end of the filter box 502. A connecting pipe 3 504 is fixedly connected to the upper end of the connecting pipe 2 503. Three suction pipes 505 are fixedly connected to the upper end of the connecting pipe 3 504. The upper ends of the suction pipes 505 pass through the upper surface of the outer casing 1. A dust suction hood 601 is fixedly connected to the upper surface of the interior of the outer casing 1 near the outside of the cutting blade 7. A connecting pipe 1 501 is fixedly connected to the lower end of the dust suction hood 601. The other end of the connecting pipe 1 501 is fixed to the filter box 502. The outer casing 1 has a side door at its lower outer side near the filter box 502. During and after the cutting process, when the aluminum alloy casing reaches the grinding disc 8 for grinding, the dust hood 601 on the upper surface of the outer casing 1 near the outside of the cutting blade 7 starts working through the exhaust fan 5. The large amount of dust and debris generated during cutting is sucked into the filter box 502 through the connecting pipe 1 501. The connecting pipes 2 503 and 3 504, which are fixedly connected to the other end of the filter box 502, and the three suction pipes 505 work together to collect the dust and debris generated during the grinding process, further improving the dust removal effect. The filter box 502 can be cleaned by opening the side door.
[0025] Reference Figure 5 A bevel gear 603 is fixedly connected to the lower end of the grinding disc 8. A bevel gear 604 meshes with the lower end of the bevel gear 603. A rotating shaft 14 is rotatably connected to the other end of the bevel gear 604 to the outside of the outer housing 1. A belt 15 is driven through the surface of the rotating shaft 14. A rotating shaft 16 is driven through the other end of the belt 15. A rotating rod 602 is fixedly connected to the other end of the rotating shaft 1, passing through the inside of the outer housing 1. The rotating rod 602 passes through the center of the cutting blade 7 and is fixedly connected to the output shaft end of the servo motor 6. By starting the servo motor 6, the servo motor 6 drives the outer housing... 1. The internal rotating rod 602 rotates, which in turn drives the cutting blade 7 fixed at the center to rotate. The rotating shaft 16 at the other end also rotates. Through the transmission belt 15, the rotating shaft 14 rotates. It has the advantages of smooth transmission and shock absorption. It can effectively transmit the power of the rotating shaft 14 to the rotating shaft 16. The bevel gear 604 fixedly connected to the other end of the rotating shaft 14 rotates, which drives the meshing bevel gear 603 above to rotate, so that the grinding disc 8 works to grind the surface of the cut metal parts and remove the burrs and unevenness generated by cutting.
[0026] Reference Figure 2A connecting rod 11 is fixedly connected to the rear end surface of the U-shaped plate 201 through the rear end of the protective cover 3. A connecting rod 22 is fixedly connected to the other end of the connecting rod 11. A connecting rod 33 is fixedly connected to the other end of the connecting rod 22. The other end of the connecting rod 313 passes through the interior of the outer housing 1 and is fixedly connected to one side surface of the U-shaped plate 201. An electric push rod 20 is fixedly connected to the rear end surface of the outer housing 1. The output end of the electric push rod 210 is fixedly connected to the center point of the connecting rod 22. When the electric push rod 210 is started, the output end drives the connecting rod 11 and the connecting rod 313 through the connecting rod 212 to move the U-shaped plate 201 along the T-shaped groove 210 of the sliding base 211 toward the cutting blade 7, so that the aluminum alloy shell can reach the cutting position and the grinding position.
[0027] Reference Figure 1 , Figure 4 The upper sides of the outer casing 1 are fixedly connected to sliding bases 211. The surface of the sliding base 211 is provided with a T-shaped groove 210. The lower end of the U-shaped plate 201 is slidably connected to the sliding base 211 through the T-shaped groove 210. The upper surface of the protective cover 3 is provided with a cover plate 4. The rear top of the protective cover 3 is rotatably connected to the rear end of the cover plate 4 through a rotating shaft 9. The cover plate 4, which can be rotated by the rotating shaft 9, forms a relatively closed space, effectively blocking the splashing of dust and debris and the diffusion of noise. If it is necessary to inspect or maintain the internal components of the device, the cover plate 4 can be opened by rotating the rear rotating shaft 9 of the cover plate 4.
[0028] The working principle and usage process of this utility model are as follows: After the aluminum alloy shell is placed between the two fixing plates 209 of the fixing component 2, the electric push rod 202 is activated, and its output end pushes the connecting plate to move. The connecting plate drives the right connecting seat 207 to slide along the T-shaped slider 208 and sliding rod 206 on the inner wall of the U-shaped plate 201. Since the rack 205 on one side of the right connecting seat 207 meshes with the circular gear 203 at the center of the U-shaped plate 201, the circular gear 203 rotates as the right rack 205 moves, thereby driving the rack 205 on the left connecting seat 207 to move in the opposite direction. This causes the left connecting seat 207 to move synchronously towards the right connecting seat 207, and finally the aluminum alloy shell is firmly clamped by the two fixing plates 209. The cooperation between the T-shaped slider 208 and the slide groove and the limiting of the sliding rod 206 ensure the smooth movement and clamping accuracy of the connecting seat 207. The power transmission for cutting and grinding is driven by the output shaft of the servo motor 6 to drive the rotating rod 602 to rotate. The rotating rod 602 directly drives the cutting blade 7 to rotate. At the same time, the rotating rod 602 drives the second rotating shaft 16 to rotate synchronously. The second rotating shaft 16 drives the first rotating shaft 14 to rotate through the belt 15. The other end of the first rotating shaft 14 The second bevel gear 604 rotates accordingly. Because the second bevel gear 604 meshes with the first bevel gear 603 at the lower end of the grinding disc 8, it drives the grinding disc 8 to rotate, realizing the linkage operation of the cutting blade 7 and the grinding disc 8, meeting the power requirements for cutting and grinding. When the output end of the electric push rod 210 extends or retracts, the U-shaped plate 201 slides along the T-shaped groove 210 of the sliding base 211 through the connecting rod 11, connecting rod 22 and connecting rod 313, so that the aluminum alloy shell on the fixed component 2 can be accurately moved to the cutting blade 7 to complete the cutting, and then moved to the grinding disc 8 for grinding. The cutting and grinding processes are carried out continuously. During the processing, the protective cover 3 and the cover plate 4, which can be rotated by the rotating shaft 9, form a closed space to prevent debris from flying and noise from spreading. At the same time, the exhaust fan 5 is started, and the dust suction cover 601 on the outer side of the lower end of the cutting blade 7 sucks the dust and debris generated during cutting into the filter box 502 through the connecting pipe 1 501. The dust and debris in the grinding area and surrounding area enter the filter box 502 through three dust suction pipes 505, connecting pipe 3 504, and connecting pipe 2 503, so as to effectively collect and treat the dust and debris generated during the processing and ensure the safety and cleanliness of the processing environment.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum alloy shell cutting and grinding device, comprising an outer casing (1), characterized in that: A fixing component (2) is provided at the front end of the upper surface of the outer casing (1). A cutting blade (7) is rotatably connected to the upper surface of the outer casing (1). A grinding disc (8) is rotatably connected to the rear end of the cutting blade (7) on the upper surface of the outer casing (1). A protective cover (3) is fixedly connected to the upper surface of the outer casing (1). The fixing component (2) includes a U-shaped plate (201). An electric push rod (202) is fixedly connected to the upper surface of the U-shaped plate (201). A connecting plate is fixedly connected to the output end of the electric push rod (202). A through U-shaped groove is opened on the upper surface of the U-shaped plate (201). Two connecting seats (207) are provided on the opposite inner surfaces of the U-shaped plate (201). The upper ends of the two connecting seats (207) near the right side pass through the U-shaped groove and are fixedly connected to the connecting plate. 1) Both ends of the inner wall upper surface are fixedly connected to T-shaped sliders (208), and both ends of the connecting seat (207) are provided with sliding grooves. The connecting seat (207) is slidably connected to the T-shaped sliders (208) through the sliding grooves. A circular gear (203) is rotatably connected at the center of the inner upper surface of the U-shaped plate (201). Both ends of the circular gear (203) are meshed with racks (205). The other end of the rack (205) is fixedly connected to one side of the connecting seat (207). The two opposite sides of the upper end of the inner wall of the U-shaped plate (201) are fixedly connected to both ends of the connecting seat (207). A rotating column (204) is rotatably connected to the upper end of the U-shaped plate (201) near the rear end of the rack (205). A fixing plate (209) is fixedly connected to the lower surface of the connecting seat (207).
2. The aluminum alloy shell cutting and grinding device according to claim 1, characterized in that: A fan (5) is fixedly connected to one side of the outer casing (1). A dust extraction pipe is fixedly connected to the input end of the fan (5). The other end of the dust extraction pipe passes through the interior of the outer casing (1) and is fixedly connected to a filter box (502). A connecting pipe two (503) is fixedly connected to one end of the filter box (502). A connecting pipe three (504) is fixedly connected to the upper end of the connecting pipe two (503). Three suction pipes (505) are fixedly connected to the upper end of the connecting pipe three (504). The upper end of the suction pipes (505) passes through the upper surface of the outer casing (1).
3. The aluminum alloy shell cutting and grinding device according to claim 1, characterized in that: A dust collection hood (601) is fixedly connected to the upper surface of the outer casing (1) near the outside of the cutting blade (7). A connecting pipe (501) is fixedly connected to the lower end of the dust collection hood (601). The other end of the connecting pipe (501) is fixedly connected to the filter box (502). A side door is opened on the lower side of the outer casing (1) near the filter box (502).
4. The aluminum alloy shell cutting and grinding device according to claim 1, characterized in that: The lower end of the grinding disc (8) is fixedly connected to a bevel gear one (603), and the lower end of the bevel gear one (603) is meshed with a bevel gear two (604). The other end of the bevel gear two (604) is rotatably connected to the outer side of the outer housing (1) by a rotating shaft one (14). The surface of the rotating shaft one (14) is connected to a belt (15). The other end of the belt (15) is connected to a rotating shaft two (16). The other end of the rotating shaft two (16) is fixedly connected to a rotating rod (602) through the inside of the outer housing (1). The rotating rod (602) passes through the center of the cutting blade (7) and is fixedly connected to the output shaft end of the servo motor (6).
5. The aluminum alloy shell cutting and grinding device according to claim 1, characterized in that: The rear end surface of the U-shaped plate (201) is fixedly connected to the rear end of the protective cover (3) by a connecting rod 1 (11). The other end of the connecting rod 1 (11) is fixedly connected to a connecting rod 2 (12). The other end of the connecting rod 2 (12) is fixedly connected to a connecting rod 3 (13). The other end of the connecting rod 3 (13) extends into the interior of the outer box (1) and is fixedly connected to one side surface of the U-shaped plate (201). The rear end surface of the outer box (1) is fixedly connected to an electric push rod 2 (10). The output end of the electric push rod 2 (10) is fixedly connected to the center point of the connecting rod 2 (12).
6. The aluminum alloy shell cutting and grinding device according to claim 1, characterized in that: The upper sides of the outer casing (1) are fixedly connected to sliding bases (211). The surface of the sliding base (211) is provided with a T-shaped groove (210). The lower end of the U-shaped plate (201) is slidably connected to the sliding base (211) through the T-shaped groove (210). The upper surface of the protective cover (3) is provided with a cover plate (4). The rear end of the protective cover (3) is rotatably connected to the rear end of the cover plate (4) through the top of the rear end of the cover plate (4).