A slitting device for aluminum alloy windows

CN224725530UActive Publication Date: 2026-09-08ZAOZHUANG JINXI DECORATION MATERIALS CO LTD
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Patent Information

Application Number
CN202522146835.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2026-09-08
Estimated Expiration
2035-10-11

AI Technical Summary

Technical Problem

[0004]上述开槽设备在使用时,能够将开槽产生的碎屑吹出向两侧飞溅,防止碎屑粘刀,使刀可以无杂质的对板材进行开槽加工,避免板材开槽表面存在划痕,然而,在对铝型材进行开槽的过程中,不可翻转进行调节,对不同面进行开槽时,需要进行多次拆装,造成开槽精度不可控,并使得开槽效率低下

Benefits of technology

该一种铝合金窗户的开槽加工装置,通过配置可调节的抬升架,在钢索的牵引作用下,能够平稳地将铝型材抬升至基体上方指定位置,随后,借助灵活转动的转动架,可轻松实现对铝型材的翻转操作,使得在完成铝型材上表面的开槽工序后,能够便捷地对铝型材的边缘或者背面进行开槽作业,提升了加工的灵活性与效率,在开槽过程中,防溅帘能够有效阻挡铝型材开槽时产生的残渣迸溅,避免残渣四处飞散对周围环境、设备以及操作人员造成潜在危害。

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Abstract

The utility model relates to door and window processing technical field, concretely discloses a kind of grooving processing device of aluminium alloy window, including base body and support, base body is fixedly connected with support, the outside of support is slidably sleeved with lifting frame along vertical direction, the both ends of lifting frame along its length direction are fixedly connected with multiple steel cables distributed in matrix, the inner side of lifting frame is rotatably connected with rotating frame, the left end of rotating frame is fixedly connected with the output end of self-locking motor outside, and the upper surface of rotating frame is provided with fixed assembly for fixing aluminium profile.The device is configured adjustable lifting frame, under the traction of steel cable, aluminium profile can be stably lifted to the specified position above base body, then, with the rotating frame of flexible rotation, the turnover operation of aluminium profile can be easily realized, so that after completing the grooving process on the upper surface of aluminium profile, the edge or back of aluminium profile can be conveniently grooved, and the flexibility and efficiency of processing are improved.
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Description

Technical Field

[0001] This utility model relates to the field of door and window processing technology, specifically to a grooving processing device for aluminum alloy windows. Background Technology

[0002] Door and window processing refers to the process of taking various raw materials (such as wood, aluminum alloy, PVC, glass, etc.) and using a series of processes and operations to make door and window products that meet design requirements and have specific functions and performance.

[0003] An existing patent (publication number: CN218051594U) discloses a grooving device for processing aluminum alloy doors and windows, including a worktable with storage slots on both sides and upright plates installed on both sides of the top center of the worktable. A processing device is installed on the worktable, and a cleaning device is installed on the processing device. The processing device includes an L-shaped plate, a slide groove, a slide rod, an electric push rod, a servo motor, and a cutting tool. The L-shaped plate is installed at the top center of the worktable, and a slide groove is formed in the center of the upper part of the L-shaped plate. In this grooving device for processing aluminum alloy doors and windows, as the cutting tool performs grooving on the workpiece, the air blown by the blower enters the pipe, and the air in the pipe is blown out by the blower head towards the grooving position of the cutting tool and the workpiece. This blows the debris generated during grooving outwards and splashes it to both sides, preventing debris from sticking to the cutting tool. This allows the cutting tool to perform grooving on the sheet metal without impurities, avoiding scratches on the grooved surface of the sheet metal.

[0004] When the above-mentioned grooving equipment is in use, it can blow the debris generated during grooving out to both sides to prevent the debris from sticking to the blade, so that the blade can groove the plate without impurities and avoid scratches on the plate surface. However, during the grooving process of aluminum profiles, it cannot be rotated for adjustment. When grooving different sides, it is necessary to disassemble and assemble multiple times, which makes the grooving accuracy uncontrollable and the grooving efficiency low. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a grooving processing device for aluminum alloy windows, which has the advantages of grooving different surfaces of aluminum profiles and solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a grooving processing device for aluminum alloy windows, comprising a base and a support, wherein the base is fixedly connected to the support, two sets of splash curtains are fixedly connected to both sides of the support along its width direction, a lifting frame is slidably sleeved on the outside of the support along the vertical direction, multiple steel cables distributed in a matrix are fixedly connected to both ends of the lifting frame along its length direction, a rotating frame is rotatably connected to the inside of the lifting frame, the left end of the rotating frame is fixedly connected to the output end of an external self-locking motor, a fixing component is provided on the upper surface of the rotating frame for fixing aluminum profiles, and a processing component is provided on the top of the support for grooving the aluminum profiles.

[0007] Furthermore, the fixing component includes a set of sliding grooves opened on the upper surface of the rotating frame. Each sliding groove has a sliding block slidably connected inside it. Each sliding block is fixedly connected to its corresponding sliding groove by bolts. Each sliding block has a support rod fixedly connected to its top. Each support rod has a rotating component rotatably sleeved on its outer surface. Each rotating component has a limit cylinder installed at its end. The output end of each limit cylinder is in contact with the aluminum profile.

[0008] The above solution, by setting up fixing components, allows for flexible adjustment of the fixing position according to the different sizes and shapes of aluminum profiles, ensuring that the aluminum profiles remain stable during processing, improving processing accuracy and stability, and adapting to the processing needs of various specifications of aluminum profiles.

[0009] Furthermore, multiple rubber pads are fixedly connected to the bottom end of the bracket, and the lifting frame is in contact with the multiple rubber pads in the initial state.

[0010] By using the above solution and installing rubber pads, vibration during the repositioning of the lifting frame can be reduced, thus preventing instability of the aluminum profile caused by vibration during the repositioning process.

[0011] Furthermore, two sets of pulleys are rotatably sleeved on the top of the bracket, and each steel cable passes through the corresponding pulley and is covered on its surface. A winding rod is rotatably connected to the bottom of the base, and the other end of each steel cable passes through the base and is fixedly connected to its corresponding winding rod. The winding rod located on the left side is fixedly connected to the output end of an external motor, and the ends of the two winding rods are connected to a belt drive through pulleys.

[0012] The above solution, through the installation of pulleys, enables the smooth winding and unwinding of the steel cable, thereby allowing the winding rod to stably control the lifting frame, ensuring the accuracy and stability of the aluminum profile lifting, while also improving the convenience and efficiency of operation.

[0013] Furthermore, the processing assembly includes a top plate fixedly connected to the upper end of the support, a limiting groove is formed in the middle of the top plate, a special-shaped threaded sleeve is slidably connected inside the limiting groove, a lead screw is rotatably connected to the upper end of the top plate along its length, the special-shaped threaded sleeve is threadedly connected to the lead screw, an electric push rod is installed at the bottom end of the special-shaped threaded sleeve, a grooving device is installed at the output end of the electric push rod, and the right end of the lead screw is fixedly connected to the output end of an external motor.

[0014] By setting up the processing components, the grooving device can move precisely in both horizontal and vertical directions, meeting the grooving requirements at different positions and depths, and improving the flexibility and accuracy of processing.

[0015] Furthermore, a suction cup is installed in the middle of the rotating frame, and the input end of the suction cup is fixedly connected to the output end of the pump body of the outdoor unit through a telescopic tube.

[0016] The above solution allows the suction cup installed in the middle of the rotating frame to further enhance the adhesion to the aluminum profile, ensuring the stability of the aluminum profile during flipping and processing, and improving the safety and stability of the processing.

[0017] Furthermore, the bottom end of the lifting frame is fixedly connected to two exhaust pipes, and the outer surface of each of the two exhaust pipes is fixedly connected to a set of nozzles that are evenly distributed. The other end of each of the two exhaust pipes is fixedly connected to the output end of the pump body in the outside through a telescopic pipe. A slag discharge trough is opened on the upper surface of the base, and a collection frame connected to the slag discharge trough is set inside the machine body.

[0018] By using the above-mentioned solution, an exhaust pipe and nozzle can be installed to blow air onto the upper surface of the substrate after processing, promptly removing processing residues and dust, keeping the processed surface clean, improving processing quality and efficiency. At the same time, the residues will enter the collection box through the slag discharge trough, facilitating unified processing of the residues.

[0019] Furthermore, two sets of splash guards are fixedly connected to both sides of the bracket along its width direction.

[0020] Through the above solution, the splash curtain can effectively block the slag generated during the grooving of aluminum profiles, preventing the slag from flying around and causing potential hazards to the surrounding environment, equipment and operators.

[0021] Compared with the prior art, the technical solution of this utility model has the following beneficial effects: This grooving processing device for aluminum alloy windows, equipped with an adjustable lifting frame, can smoothly lift the aluminum profile to a designated position above the base under the traction of steel cables. Subsequently, with the help of a flexible rotating frame, the aluminum profile can be easily flipped over. This allows for convenient grooving operations on the edges or back of the aluminum profile after the grooving process on the upper surface has been completed, improving the flexibility and efficiency of the processing. During the grooving process, the splash curtain can effectively prevent the residue generated during the grooving of the aluminum profile from splashing, avoiding potential hazards to the surrounding environment, equipment, and operators caused by the residue flying around. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 Cross-sectional view of the overall structure of this application Figure 1 ; Figure 3 This is a schematic diagram of the rotating frame structure of this application; Figure 4 This is a schematic diagram of the lifting frame structure in this application; Figure 5 Cross-sectional view of the overall structure of this application Figure 2 .

[0023] In the picture: 1. Base; 2. Support frame; 3. Splash curtain; 4. Lifting frame; 5. Steel cable; 6. Rotating frame; 7. Fixing components; 701. Sliding groove; 702. Sliding block; 703. Support rod; 704. Rotating component; 705. Limiting cylinder; 8. Processing components; 801. Top plate; 802. Limiting groove; 803. Special-shaped threaded sleeve; 804. Lead screw; 805. Electric push rod; 806. Slotting device; 9. Rubber pad; 10. Pulley; 11. Winding rod; 12. Suction cup; 13. Exhaust pipe; 14. Nozzle; 15. Slag discharge trough; 16. Collection frame. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] Please see Figures 1-5This embodiment of a grooving processing device for aluminum alloy windows includes a base 1 and a support 2. The base 1 is fixedly connected to the support 2. Two sets of splash curtains 3 (the splash curtains 3 are flexible structures) are fixedly connected to both sides of the support 2 along its width direction. A lifting frame 4 is slidably sleeved on the outside of the support 2 along the vertical direction. Four steel cables 5 distributed in a matrix are fixedly connected to both ends of the lifting frame 4 along its length direction. A rotating frame 6 is rotatably installed on the inside of the lifting frame 4. The left end of the rotating frame 6 is fixedly connected to the output end of an external self-locking motor. A fixing component 7 is provided on the upper surface of the rotating frame 6 for fixing aluminum profiles. A processing component 8 is provided on the top of the support 2 for grooving the aluminum profiles.

[0026] By configuring an adjustable lifting frame 4, the aluminum profile can be smoothly lifted to a designated position above the base 1 under the traction of the steel cable 5. Then, with the help of the flexible rotating frame 6, the aluminum profile can be easily flipped. This allows for convenient grooving of the edges or back of the aluminum profile after the grooving process on the upper surface is completed, improving the flexibility and efficiency of the processing. During the grooving process, the splash curtain 3 can effectively block the splashing of residue generated during the grooving of the aluminum profile, preventing the residue from flying around and causing potential hazards to the surrounding environment, equipment, and operators.

[0027] In this embodiment, the fixing component 7 includes a set of sliding grooves 701 formed on the upper surface of the rotating frame 6. Each sliding groove 701 has a sliding block 702 slidably connected inside it. Each sliding block 702 is fixedly connected to its corresponding sliding groove 701 by bolts. A support rod 703 is fixedly sleeved on the top of each sliding block 702. A rotating component 704 is rotatably sleeved on the outer surface of each support rod 703. A limit cylinder 705 is installed at the end of each rotating component 704. The output end of the limit cylinder 705 contacts the aluminum profile. During the preparation work for slotting the aluminum profile... When the aluminum profile comes into contact with the rotating frame 6, the aluminum profile will be locked onto the rotating frame 6 under pressure, thus fixing the aluminum profile. The rotating component 704 is used to prevent the aluminum profile from interfering with the limiting cylinder 705 when it is inserted into the four sliding blocks 702. Through the above-mentioned fixing component 7, the fixing position can be flexibly adjusted according to the different sizes and shapes of the aluminum profile, ensuring that the aluminum profile is stable during processing, improving the processing accuracy and stability, and adapting to the processing needs of various specifications of aluminum profiles.

[0028] Multiple rubber pads 9 are fixedly connected to the bottom of the bracket 2. The lifting frame 4 contacts the multiple rubber pads 9. The rubber pads 9 reduce the vibration of the lifting frame 4 during resetting, preventing the aluminum profile from becoming unstable due to vibration during the resetting process. Two sets of pulleys 10 are rotatably sleeved on the top of the bracket 2. Each steel cable 5 passes through the corresponding pulley 10 and is wrapped around its surface. A winding rod 11 is rotatably connected to the bottom of the base 1. The other end of each steel cable 5 passes through the base 1 and is fixedly connected to its corresponding winding rod 11. The winding rod 11 on the left is fixedly connected to the output end of an external motor. The ends of the two winding rods 11 are connected by pulleys and belt drive. The winding rod 11 enables the smooth winding and unwinding of the steel cable 5, allowing the winding rod 11 to stably control the lifting of the lifting frame 4, ensuring the accuracy and stability of the aluminum profile lifting, while improving the convenience and efficiency of operation.

[0029] In this embodiment, the processing component 8 includes a top plate 801 fixedly connected to the upper end of the support 2. A limiting groove 802 is formed in the middle of the top plate 801. A special-shaped threaded sleeve 803 is slidably connected inside the limiting groove 802. A lead screw 804 is rotatably connected to the upper end of the top plate 801 along its length direction. The special-shaped threaded sleeve 803 is threadedly connected to the lead screw 804. An electric push rod 805 is installed at the bottom end of the special-shaped threaded sleeve 803. A grooving device 806 is installed at the output end of the electric push rod 805. The right end of the lead screw 804 is fixedly connected to the output end of an external motor. The grooving device 806 can move in the horizontal and vertical directions to meet the grooving requirements of different positions and depths, thereby improving the flexibility and accuracy of processing.

[0030] A suction cup 12 is installed in the middle of the rotating frame 6. The input end of the suction cup 12 is fixedly connected to the output end of the pump body of the external unit through a telescopic tube. The suction cup 12 installed in the middle of the rotating frame 6 can further enhance the adsorption force on the aluminum profile. The external pump body can extract the air inside the suction cup 12, so that the suction cup 12 can generate negative pressure, thereby achieving adsorption of the aluminum profile and making the aluminum profile more firmly fixed on the rotating frame 6. This ensures the stability of the aluminum profile during flipping and processing, and improves the safety and stability of processing. Two exhaust pipes 13 are fixedly connected to the bottom end of the lifting frame 4. The outer surface of the machine is fixedly connected to a set of nozzles 14 that are evenly distributed. The other ends of the two exhaust pipes 13 are fixedly connected to the output end of the pump body in the outside through telescopic pipes. A slag discharge groove 15 is opened on the upper surface of the base 1. A collection frame 16 connected to the slag discharge groove 15 is formed inside the machine body. The exhaust pipes 13 and nozzles 14 can blow air to clean the upper surface of the base 1 after processing, remove the residue and dust generated during processing in time, keep the processing surface clean, and improve the processing quality and efficiency. At the same time, the residue will enter the collection frame 16 through the slag discharge groove 15, which is convenient for the unified treatment of the residue.

[0031] The working principle of the above embodiment is as follows: In the preparation stage, firstly, the positions of multiple sliding blocks 702 are adjusted and fixed with bolts. Then, the aluminum profile is placed on the rotating frame 6. Subsequently, multiple limiting cylinders 705 come into contact with the aluminum profile, and the suction cup 12 adsorbs the aluminum profile, so that the aluminum profile is stably fixed on the rotating frame 6. During the processing stage, after the aluminum profile is fixed, the electric push rod 805 pushes the grooving device 806 down to groove the upper surface of the aluminum profile. The lead screw 804 rotates under the drive of an external motor, driving the special-shaped threaded sleeve 803 to slide within the limiting groove 802, thereby enabling the grooving device 806 to move horizontally, facilitating the grooving of the aluminum profile. After the upper surface of the aluminum profile is grooved, the electric push rod 805 drives the grooving device to reset. The left winding rod 11 rotates under the drive of an external motor and through belt transmission, causes the two winding rods 11 to rotate synchronously. During the rotation, the winding rod 11 can wind up the steel cable 5, allowing the steel cable 5 to pull the lifting frame 4, causing the lifting frame 4 to slide to the base. Above body 1, the self-locking motor drives the rotating frame 6 to rotate. When the rotating frame 6 rotates to the appropriate position, the self-locking motor can lock the rotating frame 6 to prevent it from swinging. This allows for convenient grooving of the edges or back of the aluminum profile after the grooving process on the upper surface of the aluminum profile is completed, improving the flexibility and efficiency of the processing. After grooving is completed, the external motor drives the left winding rod 11 to reverse, so that the lifting frame 4 can be reset and contact the rubber pad 9. Then, the worker removes the aluminum frame after grooving. Subsequently, the external pump delivers airflow to the exhaust pipe 13, so that the airflow can be sprayed from multiple nozzles 14 onto the base 1, causing the residue to be discharged into the collection frame 16 through the slag discharge trough 15 under the influence of the airflow.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A grooving processing device for aluminum alloy windows, comprising a base (1) and a bracket (2), characterized in that: The base (1) is fixedly connected to the bracket (2). A lifting frame (4) is slidably sleeved on the outside of the bracket (2) in the vertical direction. Multiple steel cables (5) are fixedly connected at both ends of the lifting frame (4) in a matrix distribution. A rotating frame (6) is rotatably connected to the inside of the lifting frame (4). The left end of the rotating frame (6) is fixedly connected to the output end of a self-locking motor in the outside. A fixing component (7) is provided on the upper surface of the rotating frame (6) for fixing the aluminum profile. A processing component (8) is provided on the top of the bracket (2) for grooving the aluminum profile.

2. The grooving processing device for aluminum alloy windows according to claim 1, characterized in that: The fixing component (7) includes a set of sliding grooves (701) opened on the upper surface of the rotating frame (6). Each sliding groove (701) is slidably connected to a sliding block (702). Each sliding block (702) is fixedly connected to its corresponding sliding groove (701) by bolts. Each sliding block (702) is fixedly connected to the top of a support rod (703). Each support rod (703) is rotatably sleeved with a rotating component (704) on its outer surface. Each rotating component (704) is equipped with a limit cylinder (705) at its end. The output end of each limit cylinder (705) is in contact with the aluminum profile.

3. The grooving processing device for aluminum alloy windows according to claim 1, characterized in that: The bottom end of the bracket (2) is fixedly connected to a plurality of rubber pads (9), and the lifting frame (4) is in contact with the plurality of rubber pads (9) in the initial state.

4. The grooving processing device for aluminum alloy windows according to claim 1, characterized in that: The top of the bracket (2) is rotatably fitted with two sets of pulleys (10), and each steel cable (5) passes through the corresponding pulley (10) and is covered on its surface. The bottom of the base (1) is rotatably connected with a winding rod (11). The other end of each steel cable (5) passes through the base (1) and is fixedly connected to its corresponding winding rod (11). The winding rod (11) located on the left side is fixedly connected to the output end of an external motor. The ends of the two winding rods (11) are connected to a belt drive through pulleys.

5. The grooving processing device for aluminum alloy windows according to claim 1, characterized in that: The processing component (8) includes a top plate (801) fixedly connected to the upper end of the bracket (2). A limiting groove (802) is opened in the middle of the top plate (801). A special threaded sleeve (803) is slidably connected inside the limiting groove (802). A lead screw (804) is rotatably connected to the upper end of the top plate (801) along its length direction. The special threaded sleeve (803) is threadedly connected to the lead screw (804). An electric push rod (805) is installed at the bottom end of the special threaded sleeve (803). A grooving device (806) is installed at the output end of the electric push rod (805). The right end of the lead screw (804) is fixedly connected to the output end of an external motor.

6. The grooving processing device for aluminum alloy windows according to claim 1, characterized in that: A suction cup (12) is installed in the middle of the rotating frame (6), and the input end of the suction cup (12) is fixedly connected to the output end of the pump body of the external unit through a telescopic tube.

7. The grooving processing device for aluminum alloy windows according to claim 1, characterized in that: The bottom end of the lifting frame (4) is fixedly connected to two exhaust pipes (13). The outer surfaces of the two exhaust pipes (13) are fixedly connected to a set of nozzles (14) that are distributed at equal distances. The other ends of the two exhaust pipes (13) are fixedly connected to the output end of the pump body in the outside through telescopic pipes. The upper surface of the base (1) is provided with a slag discharge trough (15). The inside of the machine body is provided with a collection frame (16) that is connected to the slag discharge trough (15).

8. The grooving processing device for aluminum alloy windows according to claim 1, characterized in that: The bracket (2) has two sets of splash-proof curtains (3) fixedly connected to both sides along its width direction.

Citation Information

Patent Citations

  • Grooving equipment for aluminum alloy door and window machining

    CN218051594U