Liquid-solid separation type chip collection trolley
Patent Information
- Application Number
- CN202521754230.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-18
AI Technical Summary
传统的集屑装置往往不能实现铁屑与切削废液的有效分离,导致铁屑收集后还需要进行额外的处理才能分离出废液,增加了工序和成本
通过集屑箱内部的过滤孔板进行过滤切削液,使其集中收集到集液箱内,放置在车座上的配重槽钢中,节省空间,独立集液,无干涉卸料,通过调节把手带动清理转板翘起,带动两侧的角钢将铁屑推出,避免铁屑成团在集屑箱内,快速清理,配重槽钢起到稳定车座的作用。
Smart Images

Figure CN224725538U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of auxiliary technology of mechanical processing, and more specifically, it relates to a material-liquid separation chip collection trolley. Background Technology
[0002] Currently, during machining processes, lathes, milling machines, and other equipment generate a large amount of iron filings. Simultaneously, cutting fluid is used to cool and lubricate the machined parts, so the iron filings are usually discharged mixed with waste cutting fluid. Currently, factories mostly use chip collection devices to collect these iron filings mixed with waste fluid, but existing chip collection devices have many problems. Traditional chip collection devices often fail to effectively separate iron chips from cutting fluid, requiring additional processing after chip collection to separate the fluid, increasing procedures and costs. Furthermore, existing external fluid collectors are inconvenient to operate, occupy workspace, and not only waste resources but may also pollute the environment if the collected cutting fluid cannot be recycled promptly. In addition, when cleaning iron filings, the filings often clump together and are difficult to discharge automatically, requiring manual cleaning and removal, which greatly increases labor time and makes it impossible to quickly clean the iron filings inside the filings box. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a material-liquid separation chip collection trolley to solve the problems mentioned in the background section.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a material-liquid separation chip collection trolley, including a seat, casters installed at the four corners of the bottom of the seat, a support boss provided on the seat, a chip collection box supported on the support boss, symmetrical rotating blocks provided at the other end of the bottom of the chip collection box, the rotating blocks being connected to bearing seats symmetrically installed on the seat via rotating shafts, a buckle frame provided at one end of the bottom of the chip collection box, a locking mechanism installed on the seat to engage with the buckle frame, a filter plate provided inside the chip collection box, a water filtration chamber below the filter plate, a drain outlet at the bottom of the water filtration chamber, a chip collection box installed on the seat below the drain outlet, a handle frame provided on one side of the chip collection box, a limit rod provided inside the handle frame, a pusher assembly installed on the chip collection box below the limit rod, and the limit rod is used for limiting.
[0005] As an optional solution of this utility model, the seat is provided with symmetrical counterweight channel steel, which ensures the stability of the seat.
[0006] As an optional solution of this utility model, positioning blocks are welded to both the counterweight channel steel and the bottom of the chip collection box, and buffer springs are connected between the positioning blocks to buffer the unloading.
[0007] As an optional solution of this utility model, the locking mechanism includes a positioning frame welded to one side of the support boss, a tension spring welded on the positioning frame, one end of the tension spring connected to a foot pedal, a hook provided on the top of the foot pedal, the hook fastening the buckle frame, and the foot pedal installed in the positioning frame via a rotating shaft.
[0008] As an optional solution of this utility model, the liquid collection tank is engaged in the slot of the counterweight channel steel, the top of the liquid collection tank is provided with a water inlet that matches the liquid dispensing port, and side support plates are welded on both sides of the liquid collection tank for overall transport.
[0009] As an optional solution of this utility model, the pushing mechanism includes an adjusting handle, which is attached to the lower part of the limiting rod. A cleaning rotating plate is provided at one end of the adjusting handle. A symmetrical connecting block is welded to the top of the chip collection box. The cleaning rotating plate is connected to the connecting block by a pin. Multiple rows of angle steel are provided on both sides of the cleaning rotating plate.
[0010] This utility model provides a material-liquid separation type chip collection trolley, which has the following beneficial effects: The cutting fluid is filtered through a perforated plate inside the chip collection box and collected in the liquid collection box. It is then placed in the counterweight channel steel on the seat, saving space, allowing for independent liquid collection, and preventing interference with unloading. By adjusting the handle, the cleaning plate is raised, which drives the angle steel on both sides to push out the chips, preventing them from clumping in the chip collection box and enabling quick cleaning. The counterweight channel steel also helps to stabilize the seat. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a front view of the present invention; Figure 3 This is a cross-sectional view (AA) of the present invention; Figure 4 This is a BB cross-sectional view of the present invention.
[0012] In the diagram: 1. Chip collection box; 101. Positioning frame; 102. Buckle frame; 103. Foot pedal; 104. Tension spring; 105. Drain outlet; 106. Adapter block; 2. Car seat; 201. Support boss; 202. Bearing seat; 3. Casters; 4. Counterweight channel steel; 5. Positioning block; 6. Buffer spring; 7. Handle bracket; 701. Limiting rod; 8. Filter plate; 9. Adjusting handle; 10. Cleaning plate; 11. Angle steel; 12. Collection box; 121. Side support plate. Detailed Implementation
[0013] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0014] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0016] Please see Figures 1 to 4 This utility model provides a technical solution: a material-liquid separation chip collection trolley, including a seat 2, with casters 3 installed at the four corners of the bottom of the seat 2 for easy overall movement. The seat 2 is provided with a support boss 201, on which a chip collection box 1 is supported. The other end of the bottom of the chip collection box 1 is provided with symmetrical rotating blocks. The rotating blocks are connected to bearing seats 202 symmetrically installed on the seat 2 through rotating shafts, thereby realizing rapid flipping and unloading. The seat 2 is provided with symmetrical counterweight channel steels 4, which ensure the stability of the seat 2 and prevent tilting. Positioning blocks 5 are welded to the bottom of the chip collection box 1 inside the counterweight channel steels 4. Buffer springs 6 are connected between the positioning blocks 5 to buffer the unloading and prevent excessively fast flipping. A buckle frame 102 is provided at one end of the bottom of the chip collection box 1, and a locking mechanism that engages with the buckle frame 102 is installed on the seat 2.
[0017] The locking mechanism includes a positioning frame 101 welded to one side of the support boss 201. A tension spring 104 is welded to the positioning frame 101. One end of the tension spring 104 is connected to a foot pedal 103. A hook is provided on the top of the foot pedal 103. The hook is used to fasten the buckle frame 102. The foot pedal 103 is installed in the positioning frame 101 through a pivot. The chip collection box 1 can be released and the material can be flipped and unloaded by stepping on the foot pedal 103 with one foot.
[0018] The chip collection box 1 is equipped with a filter plate 8, and below the filter plate 8 is a water filter chamber. The cutting fluid carried by the chips will be concentrated in the water filter chamber. The bottom of the water filter chamber is equipped with a drain port 105. Below the drain port 105 is the chip collection box 1 installed on the seat 2. The liquid collection box 12 is engaged in the slot of the counterweight channel steel 4 to ensure overall stability. The top of the liquid collection box 12 is equipped with a water inlet that matches the liquid distribution port. Side support plates 121 are also welded on both sides of the liquid collection box 12. The whole assembly can be transported and centrally processed through the side support plates 121, which is simple to operate and saves space.
[0019] A handle 7 is provided on one side of the chip collection box 1. The handle 7 is used to push and flip the chip collection box. A limit rod 701 is provided inside the handle 7. A pusher assembly is installed on the chip collection box 1 below the limit rod 701. The pusher assembly is limited by the limit rod 701. The pusher assembly includes an adjusting handle 9, which is attached to the lower part of the limit rod 701. A cleaning rotating plate 10 is provided at one end of the adjusting handle 9. A symmetrical transition block 106 is welded to the top of the chip collection box 1. The cleaning rotating plate 10 is connected to the transition block 106 by a pin. Multiple rows of angle steel 11 are provided on both sides of the cleaning rotating plate 10. The multiple rows of angle steel 11 are used to push out the chips in a concentrated manner to prevent them from clumping in the chip collection box 1.
[0020] The specific usage and function of this embodiment are as follows: The entire trolley is moved to the chip outlet of the chip conveyor. During the collection process, the cutting fluid is filtered through the filter plate 8 inside the chip collection box 1 and collected into the liquid collection box 12 to avoid prolonged contact with iron filings. After the chip collection box is full, the entire trolley is moved to the unloading area. The foot pedal 103 is stepped on, and the chip collection box 1 is flipped to unload. By turning the adjustment handle 9 downward, the cleaning plate 10 is raised, which drives the angle steel 11 on both sides to push out the iron filings, preventing the iron filings from clumping in the chip collection box 1 and cleaning them quickly. During the flipping, the counterweight channel steel 4 plays a role in stabilizing the seat 2. At the same time, the buffer spring 6 on the counterweight channel steel 4 provides a certain buffering force to prevent the chip collection box 1 from flipping too fast and injuring the workers.
[0021] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A material-liquid separation type chip collection trolley, characterized in that: The system includes a seat (2), with casters (3) installed at the four corners of the bottom of the seat (2). A support boss (201) is provided on the seat (2), and a chip collection box (1) is supported on the support boss (201). A symmetrical rotating block is provided at the other end of the bottom of the chip collection box (1). The rotating block is connected to a bearing seat (202) symmetrically installed on the seat (2) via a rotating shaft. A buckle frame (102) is provided at one end of the bottom of the chip collection box (1). A locking mechanism that engages with the buckle frame (102) is installed on the seat (2). A filter plate (8) is provided inside the chip collection box (1). A water filtration chamber is located below the filter plate (8). A drain outlet (105) is provided at the bottom of the water filtration chamber. A drain outlet (105) is located below the drain outlet (105). A chip collection box (1) is mounted on a seat (2). A handle frame (7) is provided on one side of the chip collection box (1). A limit rod (701) is provided inside the handle frame (7). A pusher assembly is provided below the limit rod (701) and mounted on the chip collection box (1). The pusher assembly is limited by the limit rod (701). The pusher assembly includes an adjustment handle (9). The adjustment handle (9) is attached to the lower part of the limit rod (701). A cleaning turn plate (10) is provided at one end of the adjustment handle (9). A symmetrical transition block (106) is welded to the top of the chip collection box (1). The cleaning turn plate (10) is connected to the transition block (106) by a pin. Multiple rows of angle steel (11) are provided on both sides of the cleaning turn plate (10).
2. The material-liquid separation chip collection trolley according to claim 1, characterized in that: The seat (2) is provided with symmetrical counterweight channel steel (4), which ensures the stability of the seat (2).
3. The material-liquid separation chip collection trolley according to claim 2, characterized in that: The counterweight channel steel (4) and the bottom of the chip collection box (1) are both welded with positioning blocks (5), and buffer springs (6) are connected between the positioning blocks (5) to buffer the unloading.
4. The material-liquid separation chip collection trolley according to claim 1, characterized in that: The locking mechanism includes a positioning frame (101) welded to one side of the support boss (201). A tension spring (104) is welded on the positioning frame (101). One end of the tension spring (104) is connected to a foot pedal (103). A hook is provided on the top of the foot pedal (103) to fasten the buckle frame (102). The foot pedal (103) is installed in the positioning frame (101) through a pivot.
5. The material-liquid separation chip collection trolley according to claim 2, characterized in that: The liquid collection tank (12) is fitted into the slot of the counterweight channel steel (4). The top of the liquid collection tank (12) is provided with a water inlet that matches the liquid dispensing port. Side support plates (121) are also welded on both sides of the liquid collection tank (12) for overall transport.