A scrap iron cleaning and collecting device for screw processing

Abstract

This utility model discloses a scrap cleaning and collection device for lead screw machining, specifically relating to the field of scrap cleaning and collection technology. Its features include: a lead screw machining device is mounted on the top of the housing; a support base is fixedly mounted in a ring on the inner wall of the housing; four support columns are evenly fixed around the support base; the tops of the four support columns are fixedly connected by two connecting plates; a first slide rail is parallel to the upper surface of each of the two connecting plates; a first sliding block is slidably mounted on each of the first slide rails; and two first sliding blocks are fixedly connected by a first crossbeam. This utility model effectively solves the problems of low scrap cleaning efficiency, easy splashing, and difficult collection in traditional lead screw machining through an automated cleaning and collection structure. The cleaning component adopts a multi-directional movement design, driven by a first, second, and third slide rail in conjunction with a first and second motor, allowing the second crossbeam to drive the cleaning component to move flexibly in the horizontal and vertical directions.

Description

Technical Field

[0001] This utility model relates to the field of iron filings cleaning and collection technology, specifically to an iron filings cleaning and collection device for lead screw machining. Background Technology

[0002] As a key transmission component that converts rotary motion into linear motion, the machining accuracy of the leadscrew directly affects the performance and lifespan of the entire equipment system. During finishing processes such as turning and grinding, leadscrews generate a large amount of spiral or shaving-like iron filings. If these filings are not cleaned in time, they will not only become entangled on the workpiece, tool holder, or guide rail, scratching the precision threads of the leadscrew and causing product scrap, but may also penetrate into the internal transmission mechanism of the equipment, accelerating wear and even causing malfunctions.

[0003] Currently, the removal of metal filings during lead screw machining still largely relies on traditional manual methods. Operators typically use air guns or brushes to manually clean the filings during machining breaks or after machining is complete. This method has several drawbacks: First, manual cleaning is inefficient and cannot meet the demands of modern mass production, severely restricting production efficiency; second, high-pressure air gun cleaning causes metal filings to scatter everywhere, not only polluting the working environment and endangering operator safety, but also making it difficult to effectively collect the scattered metal filings, resulting in resource waste and environmental pollution.

[0004] Therefore, it is necessary to design a special device that can achieve automated and efficient cleaning and effectively collect and process iron filings to overcome the above-mentioned defects in the existing technology. Utility Model Content

[0005] The purpose of this invention is to provide a scrap collection and cleaning device for lead screw machining, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a lead screw machining chip cleaning and collection device, comprising a housing, a lead screw machining device, a cleaning assembly, and a collection assembly, characterized in that: the lead screw machining device is provided on the top of the housing for clamping and machining the lead screw; a support base is fixedly provided in a ring on the inner wall of the housing; four support columns are evenly fixedly arranged around the upper perimeter of the support base; the tops of the four support columns are fixedly connected by two connecting plates; a first slide rail is arranged parallel to the upper surface of each of the two connecting plates; a first slide block is slidably arranged on each of the first slide rails; the two first slide blocks are fixedly connected by a first crossbeam; and a first motor is provided on the first slide block to drive the first crossbeam. The beam moves laterally. The support base surface has two second slide rails corresponding to the first slide rails on the two connecting support plates. The first and second slide rails are parallel to each other. Two second slide blocks are slidably mounted on the two second slide rails. A connecting vertical plate is fixedly mounted above each of the two second slide blocks. The top ends of the two connecting vertical plates are fixedly connected to the lower surface of the first crossbeam. A third slide rail is mounted on one side surface of each of the two connecting vertical plates. A third slide block is slidably mounted on the surface of the two third slide rails. The two third slide blocks are connected by a second crossbeam. A second motor is mounted on the surface of the third slide block to drive the second crossbeam to move vertically. A cleaning component is mounted on the surface of the second crossbeam. A collection component is mounted at the bottom of the housing.

[0007] Preferably, the connecting support plate and the connecting upright plate are respectively provided with a first rack and a second rack on one side, the first motor output end is fixedly connected to a first transmission gear, the first transmission gear meshes with the first rack, and the second motor output end is fixedly connected to a second transmission gear, the second transmission gear meshes with the second rack.

[0008] Preferably, the cleaning assembly includes a water tank, a water pump, a suction pipe, a hose, a water collection tank, and high-pressure nozzles. The water tank is located on one side of the housing, and the water pump is located on the top of the water tank. The suction end of the water pump is connected to the suction pipe, which is located inside the water tank. The output end of the water pump is connected to the hose, and the other end of the hose is fixedly connected to the water collection tank. The water collection tank is fixedly provided with a second crossbeam surface, and multiple high-pressure nozzles are evenly distributed below it.

[0009] Preferably, the collection assembly includes a collection box, a drain pipe, and wheels. The collection box is located at the bottom of the housing, a drain pipe is provided through one side of the bottom of the collection box, and wheels are provided around the bottom of the collection box.

[0010] Preferably, a filter screen is provided in the middle of the collection box to filter water stains from the iron filings.

[0011] Preferably, the center of the support base is hollowed out and is perpendicular to the top of the collection box opening.

[0012] Preferably, a door is provided on the lower side of one side of the housing for pushing out and replacing the collection box.

[0013] The technical effects and advantages of this utility model are as follows: This invention effectively solves the problems of low efficiency, easy splashing, and difficult collection of iron filings in traditional lead screw machining through an automated cleaning and collection structure. The cleaning component adopts a multi-directional movement design, driven by a first, second, and third slide rail in conjunction with a first and second motor. This allows the second crossbeam to move the cleaning component flexibly in the horizontal and vertical directions, thus covering the entire machining area of ​​the lead screw and removing iron filings adhering to the machine surface without dead angles, avoiding the shortcomings of manual cleaning. The cleaning component uses a water tank, water pump, and high-pressure nozzle to clean iron filings by spraying water, effectively suppressing iron filings splashing and reducing environmental pollution and safety hazards. The collection component is located at the bottom of the housing. Through the design of the collection box and filter screen, it can separate iron filings from cooling water or cleaning water, facilitating the recycling of iron filings and the circulation of water, thus saving resources. Attached Figure Description

[0014] Figure 1 This is a schematic cross-sectional view of the present invention.

[0015] Figure 2 This is a three-dimensional schematic diagram of the interior of this utility model.

[0016] Figure 3 This is a magnified three-dimensional view of the interior of this utility model.

[0017] Figure 4 for Figure 2 A magnified view of a portion of point AA in the middle.

[0018] Figure 5 This is a cross-sectional view of the collecting component of this utility model.

[0019] In the diagram: 1. Housing; 2. Lead screw machining device; 3. Support base; 4. Support column; 5. Connecting support plate; 6. First slide rail; 7. First slide block; 8. First crossbeam; 9. First motor; 10. Second slide rail; 11. Second slide block; 12. Connecting support plate; 13. Third slide rail; 14. Third slide block; 15. Second crossbeam; 16. Second motor; 17. First rack; 18. Second rack; 19. First transmission gear; 20. Second transmission gear; 21. Cleaning assembly; 211. Water storage tank; 212. Water pump; 213. Suction pipe; 214. Hose; 215. Water collection tank; 216. High-pressure nozzle; 22. Collection assembly; 221. Collection box; 222. Drain pipe; 223. Moving wheel; 224. Filter screen; 23. Box door. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] This utility model provides, for example Figure 1-5 The device shown is a lead screw machining chip cleaning and collection device, comprising a housing 1, a lead screw machining device 2, a cleaning assembly 21, and a collection assembly 22. The housing 1 is a closed structure, with the lead screw machining device 2 installed on the top for clamping and machining the lead screw. A support base 3 is fixedly arranged in a ring on the inner wall of the housing 1. The center of the support base 3 is hollow to facilitate the falling of chips and liquids. Four support columns 4 are evenly fixed around the top of the support base 3 to provide stable support. The top of the four support columns 4 is fixed by two connecting plates 5. The two connecting support plates 5 are connected to form a rigid frame. The upper surfaces of the two connecting support plates 5 are provided with parallel first slide rails 6. The first slide blocks 7 are slidably arranged on the first slide rails 6. The two first slide blocks 7 are fixedly connected by a first crossbeam 8. A first motor 9 is provided on the first slide block 7 to drive the first crossbeam 8 to move laterally along the first slide rails 6. A first rack 17 is provided on one side of the connecting support plate 5. A first transmission gear 19 is fixedly connected to the output end of the first motor 9. The first transmission gear 19 meshes with the first rack 17 to achieve precise lateral transmission.

[0022] The support base 3 has two second slide rails 10 on the first slide rail 6 corresponding to the two connecting support plates 5. The first slide rail 6 and the second slide rail 10 are parallel to each other. The two second slide rails 10 are slidably provided with two second slide blocks 11. A connecting vertical plate 12 is fixedly provided above each of the two second slide blocks 11. The top end of the two connecting vertical plates 12 is fixedly connected to the lower surface of the first crossbeam 8, so that the lateral movement of the first crossbeam 8 drives the connecting vertical plates 12 to slide synchronously along the second slide rail 10, thereby enhancing the overall stability.

[0023] Each of the two connecting vertical plates 12 has a third slide rail 13 on one side surface. A third slide block 14 is slidably mounted on the surface of the two third slide rails 13. The two third slide blocks 14 are connected by a second crossbeam 15. A second motor 16 is mounted on the surface of the third slide block 14 to drive the second crossbeam 15 to move vertically along the third slide rail 13. A second rack 18 is mounted on one side of the connecting vertical plate 12. A second transmission gear 20 is fixedly connected to the output end of the second motor 16. The second transmission gear 20 meshes with the second rack 18 to achieve precise vertical transmission.

[0024] The surface of the second crossbeam 15 is provided with a cleaning assembly 21, which includes a water storage tank 211, a water pump 212, a suction pipe 213, a hose 214, a water collection tank 215, and high-pressure nozzles 216. The water storage tank 211 is located on one side of the housing 1 and is used to store cleaning water or coolant. The top of the water storage tank 211 is provided with a water pump 212. The suction end of the water pump 212 is connected to a suction pipe 213, which extends into the interior of the water storage tank 211. The output end of the water pump 212 is connected to a hose 214, and the other end of the hose 214 is fixedly connected to the water collection tank 215. The water collection tank 215 is fixedly installed on the surface of the second crossbeam 15 and moves with the second crossbeam 15. Multiple high-pressure nozzles 216 are evenly distributed below the water collection tank 215 for spraying high-pressure water jets to clean iron filings.

[0025] The bottom of the housing 1 is provided with a collection component 22, which includes a collection box 221, a drain pipe 222, casters 223 and a filter screen 224. The collection box 221 is placed at the bottom of the housing 1, facing the hollow area of ​​the support base 3, and is used to receive iron filings and liquid. The middle of the collection box 221 is provided with a filter screen 224 for separating iron filings and liquid. A drain pipe 222 is provided through the bottom of one side of the collection box 221 for discharging the filtered liquid. Casters 223 are provided around the bottom of the collection box 221 for easy movement and replacement. A door 23 is provided on the lower side of one side of the housing 1 for pushing out and replacing the collection box 221.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A scrap cleaning and collection device for lead screw machining, comprising a housing (1), a lead screw machining device (2), a cleaning assembly (21), and a collection assembly (22), characterized in that: The top of the housing (1) is provided with a lead screw processing device (2) for clamping and processing the lead screw. A support seat (3) is fixedly provided in a ring on the inner wall of the housing (1). Four support columns (4) are evenly fixedly arranged around the support seat (3). The top of the four support columns (4) is fixedly connected by two connecting plates (5). The upper surfaces of the two connecting plates (5) are provided with parallel first slide rails (6). The first slide rails (6) are slidably provided with first slide blocks (7). The two first slide blocks (7) are fixedly connected by a first crossbeam (8). The first slide blocks (7) are provided with a first motor (9) to drive the first crossbeam (8) to move laterally. The surface of the support seat (3) is provided with two second slide rails (10) corresponding to the first slide rails (6) provided on the two connecting plates (5). The first slide rail (6) and the second slide rail (10) are parallel to each other. The two second slide rails (10) are slidably provided with two second slide blocks (11). A connecting plate (12) is fixedly provided above each of the two second slide blocks (11). The top end of the two connecting plates (12) is fixedly connected to the lower surface of the first crossbeam (8). A third slide rail (13) is provided on one side surface of each of the two connecting plates (12). A third slide block (14) is slidably provided on the surface of the two third slide rails (13). The two third slide blocks (14) are connected by a second crossbeam (15). A second motor (16) is provided on the surface of the third slide block (14) to drive the second crossbeam (15) to move vertically. A cleaning component (21) is provided on the surface of the second crossbeam (15). A collection component (22) is provided at the bottom of the housing (1).

2. The iron filings cleaning and collection device for lead screw machining according to claim 1, characterized in that, The connecting support plate (5) and the connecting upright plate (12) are respectively provided with a first rack (17) and a second rack (18) on one side. The output end of the first motor (9) is fixedly connected to a first transmission gear (19), which meshes with the first rack (17). The output end of the second motor (16) is fixedly connected to a second transmission gear (20), which meshes with the second rack (18).

3. The iron filings cleaning and collection device for lead screw machining according to claim 1, characterized in that, The cleaning assembly (21) includes a water tank (211), a water pump (212), a suction pipe (213), a hose (214), a water collection tank (215), and a high-pressure nozzle (216). The housing (1) has a water tank (211) on one side, and a water pump (212) is provided on the top of the water tank (211). The suction end of the water pump (212) is connected to the suction pipe (213), which is located inside the water tank (211). The output end of the water pump (212) is connected to the hose (214), and the other end of the hose (214) is fixedly connected to the water collection tank (215). The water collection tank (215) is fixedly provided with the surface of the second crossbeam (15), and multiple high-pressure nozzles (216) are evenly provided below it.

4. The iron filings cleaning and collection device for lead screw machining according to claim 1, characterized in that, The collection component (22) includes a collection box (221), a drain pipe (222), and wheels (223). The collection box (221) is located at the bottom of the housing (1). A drain pipe (222) is provided through the bottom of one side of the collection box (221), and wheels (223) are provided around the bottom of the collection box (221).

5. The iron filings cleaning and collection device for lead screw machining according to claim 4, characterized in that, The collection box (221) is equipped with a filter screen (224) in the middle, which is used to filter water stains in the iron filings.

6. The iron filings cleaning and collection device for lead screw machining according to claim 1, characterized in that, The support base (3) is hollow in the middle and is perpendicular to the opening of the collection box (221).

7. The iron filings cleaning and collection device for lead screw machining according to claim 1, characterized in that, A door (23) is provided on the lower side of one side of the housing (1) for pushing out the replacement collection box (221).

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