A cutter detection device for a die cutter
Patent Information
- Application Number
- CN202522175960.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0003]现有技术中走心机的断刀检测作业,需要工作人员手持手电筒进行目视化检测作业,效率较慢,且长时间批量化进行目视检测易出现视觉错误,造成存在断刀的工件流出,为此本申请提出一种走心机断刀检测装置
[0013] 1. This Swiss-type lathe tool breakage detection device uses the moving module of the Swiss-type lathe to move the mounting head and contact head, inserting the contact head deep into the drilled hole of the workpiece and contacting the bottom of the drilled hole. This pushes the moving disk to slide on the inner wall of the receiving hole, compressing the return spring. Consequently, the end of the abutment post away from the moving disk exerts a compressive force on the pressure sensor, which is used to identify that there is no tool breakage in the drilled hole. The pressure sensor can transmit a signal to the controller, which can then promptly transmit a signal to the voice broadcaster, causing the voice broadcaster to emit a qualified alarm sound. This further identifies the workpiece as a qualified product, eliminating the need for manual operation and reducing the outflow of defective products.
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Figure CN224725559U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of Swiss-type lathe tool breakage detection technology, specifically a Swiss-type lathe tool breakage detection device. Background Technology
[0002] Swiss-type lathe: Also known as a sliding headstock CNC lathe, it is a precision machining equipment that can simultaneously perform turning, milling, drilling, boring, tapping, and engraving operations. It is mainly used for batch processing of precision hardware and non-standard shaft parts.
[0003] In the prior art, the broken tool detection operation of Swiss-type lathes requires workers to conduct visual inspection with a hand flashlight, which is inefficient and prone to visual errors when conducting large-scale visual inspections over a long period of time, resulting in the outflow of workpieces with broken tools. Therefore, this application proposes a broken tool detection device for Swiss-type lathes. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a broken tool detection device for Swiss-type lathes, which has the advantages of strong practicality and good stability, and solves the problems mentioned in the background technology.
[0005] This utility model provides the following technical solution: a broken tool detection device for a Swiss-type lathe, comprising a mounting head, a housing mounted on the bottom of the mounting head, a receiving hole formed in the inner wall of the housing, a fixed plate mounted on the top of the receiving hole, a return spring fixedly connected to the bottom of the fixed plate, a movable plate fixedly connected to the other end of the return spring, the movable plate being adapted to slide and connect to the inner wall of the receiving hole, a pressure sensor mounted on the bottom of the fixed plate, a transmission rod mounted on the bottom of the movable plate, an abutment post mounted inside the movable plate, a stud threadedly connected to the inner wall of the transmission rod, and a contact mounted on the bottom of the stud.
[0006] As a preferred embodiment of this utility model, a ring is installed on the outer edge of the mounting head, a Swiss-type machine tool holder is installed on the top of the mounting head and the ring, three nuts are installed on the bottom of the ring, a bolt is threaded through the inner wall of the ring, the bottom end of the bolt is threaded to the inner wall of the nut, and the nut of the bolt abuts against the top of the Swiss-type machine tool holder.
[0007] As a preferred technical solution of this utility model, the top of the Swiss Army machine tool holder is provided with three through holes, and the positions of the three through holes and the three nuts correspond to each other. The three bolts are inserted into the inner walls of the three through holes.
[0008] As a preferred embodiment of this utility model, the outer edge of the contact is provided with a plurality of protrusions, and both the protrusions and the contact are made of rubber.
[0009] As a preferred technical solution of this utility model, the bottom of the housing is provided with a through hole communicating with the receiving hole, and the transmission rod is adapted to slide and connect to the inner wall of the through hole.
[0010] As a preferred embodiment of this utility model, a voice broadcaster is installed at the bottom of the ring, and a controller is installed at the bottom of the ring. The voice broadcaster, the controller, and the pressure sensor are all electrically connected.
[0011] As a preferred embodiment of this utility model, the Swiss-type lathe tool holder and the moving module of the Swiss-type lathe are detachable and installable.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. This Swiss-type lathe tool breakage detection device uses the moving module of the Swiss-type lathe to move the mounting head and contact head, inserting the contact head deep into the drilled hole of the workpiece and contacting the bottom of the drilled hole. This pushes the moving disk to slide on the inner wall of the receiving hole, compressing the return spring. Consequently, the end of the abutment post away from the moving disk exerts a compressive force on the pressure sensor, which is used to identify that there is no tool breakage in the drilled hole. The pressure sensor can transmit a signal to the controller, which can then promptly transmit a signal to the voice broadcaster, causing the voice broadcaster to emit a qualified alarm sound. This further identifies the workpiece as a qualified product, eliminating the need for manual operation and reducing the outflow of defective products.
[0014] 2. The broken tool detection device of this Swiss-type lathe is designed with studs to facilitate the separation of the contact and the transmission rod, thereby facilitating the replacement of severely worn contacts. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the unfolded structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the shell of this utility model;
[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the transmission rod of this utility model;
[0019] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A in the middle.
[0020] In the diagram: 1. Mounting head; 2. Ring; 3. Nut; 4. Bolt; 5. Swiss-type machine tool holder; 6. Through hole; 7. Voice announcer; 8. Housing; 9. Receiving hole; 10. Fixed plate; 11. Return spring; 12. Moving plate; 13. Pressure sensor; 14. Abutment post; 15. Drive rod; 16. Stud; 17. Contact; 18. Protrusion. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 A broken tool detection device for a Swiss-type lathe includes a mounting head 1, a housing 8 mounted on the bottom of the mounting head 1, a receiving hole 9 on the inner wall of the housing 8, a fixed plate 10 mounted on the top of the receiving hole 9, a return spring 11 fixedly connected to the bottom of the fixed plate 10, a movable plate 12 fixedly connected to the other end of the return spring 11, the movable plate 12 being adapted to slide on the inner wall of the receiving hole 9, a pressure sensor 13 mounted on the bottom of the fixed plate 10, a transmission rod 15 mounted on the bottom of the movable plate 12, an abutment post 14 mounted inside the movable plate 12, a stud 16 threadedly connected to the inner wall of the transmission rod 15, and a contact 17 mounted on the bottom of the stud 16.
[0023] In the above structure, when the contact 17 penetrates into the drill hole of the workpiece and contacts the bottom of the drill hole, it pushes the moving disk 12 to slide on the inner wall of the receiving hole 9, which further exerts a squeezing force on the return spring 11. Consequently, the end of the abutment column 14 away from the moving disk 12 exerts a squeezing force on the pressure sensor 13, which is further used to identify that there is no broken tool in the drill hole and that the drill hole is in a normal state.
[0024] In a preferred embodiment, a ring 2 is mounted on the outer edge of the mounting head 1, a Swiss-type machine tool holder 5 is mounted on the top of the mounting head 1 and the ring 2, three nuts 3 are mounted on the bottom of the ring 2, a bolt 4 is passed through the inner wall of the ring 2, the bottom end of the bolt 4 is threaded to the inner wall of the nut 3, and the nut of the bolt 4 abuts against the top of the Swiss-type machine tool holder 5.
[0025] In the above structure, the nut 3 and bolt 4 are used to stably install the mounting head 1 on the bottom of the Swiss Army machine tool holder 5, and to stably connect the ring 2 with the Swiss Army machine tool holder 5, which further ensures the stability after installation.
[0026] In a preferred embodiment, the top of the Swiss Army machine tool holder 5 is provided with three through holes 6, and the positions of the three through holes 6 and the three nuts 3 correspond to each other, and the three bolts 4 are inserted into the inner wall of the three through holes 6.
[0027] In the above structure, the three through holes 6 allow the bolt 4 to pass through the Swiss-type machine tool holder 5 and be threaded to the inner wall of the nut 3, thus achieving the connection between the ring 2 and the Swiss-type machine tool holder 5.
[0028] In a preferred embodiment, a plurality of protrusions 18 are mounted on the outer edge of the contact 17. Both the protrusions 18 and the contact 17 are made of rubber, which improves the ease with which the user can rotate the contact 17. Furthermore, it ensures that the contact 17 can be easily rotated to drive the stud 16 to rotate and disengage from the inner wall of the transmission rod 15, thereby enabling the disassembly and replacement of the contact 17.
[0029] In a preferred embodiment, the bottom of the housing 8 is provided with a through hole communicating with the receiving hole 9, and the transmission rod 15 is adapted to slide and connect to the inner wall of the through hole;
[0030] In the above structure, the through hole allows the transmission rod 15 to slide on the inner wall of the through hole, thereby pushing the moving disk 12 to slide on the inner wall of the receiving hole 9. Furthermore, it can push the end of the abutment post 14 away from the moving disk 12 to contact the pressure sensor 13 to transmit pressure.
[0031] In a preferred embodiment, a voice announcer 7 is mounted on the bottom of the ring 2, and a controller is mounted on the bottom of the ring 2. The voice announcer 7, the controller, and the pressure sensor 13 are all electrically connected.
[0032] In the above structure, the voice broadcaster 7, the controller, and the pressure sensor 13 are all electrically connected, so that when the pressure sensor 13 senses pressure, it can transmit a signal to the controller, and then the controller can transmit a signal to the voice broadcaster 7 in a timely manner, so that the voice broadcaster 7 can emit a qualified alarm sound, and further identify the workpiece as a qualified product.
[0033] In a preferred embodiment, the Swiss Army machine tool holder 5 is detachably mounted to the Swiss Army machine's moving module;
[0034] In the above structure, the moving module can drive the Swiss-type lathe tool holder 5 to move synchronously with the contact 17 to perform a tool breakage detection operation on the workpiece during drilling.
[0035] Working principle: First, the Swiss-type headstock 5 is securely connected to the mounting head 1 using bolts 4. Then, the Swiss-type headstock 5 is connected to the moving module of the Swiss-type headstock. The moving module then moves the mounting head 1 and the contact 17 until the contact 17 is inserted deep into the drilled hole of the workpiece and contacts the bottom of the drilled hole. This pushes the moving disk 12 to slide on the inner wall of the receiving hole 9, further exerting a compressive force on the return spring 11. Consequently, the end of the abutment column 14 away from the moving disk 12 exerts a compressive force on the pressure sensor 13, which is further used to identify the drill bit. If there is no broken tool in the hole and the drilling is in a normal state, the pressure sensor 13 can transmit a signal to the controller when it senses pressure. The controller can then transmit a signal to the voice announcer 7 in a timely manner, causing the voice announcer 7 to emit a qualified alarm sound. This further confirms that the workpiece is a qualified product. However, if there is a broken tool inside the hole, the contact 17 cannot penetrate to the bottom of the hole, and therefore cannot push the abutment post 14 to contact the pressure sensor 13. Consequently, the pressure sensor 13 cannot sense the pressure, cannot transmit a signal to the controller, and therefore cannot emit a qualified alarm sound.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tool breakage detection device for a Swiss Army machine, comprising a mounting head (1), characterized in that: The bottom of the mounting head (1) is fitted with a housing (8), and the inner wall of the housing (8) is provided with a receiving hole (9). A fixed plate (10) is installed at the top of the receiving hole (9). One end of a return spring (11) is fixedly connected to the bottom of the fixed plate (10), and the other end of the return spring (11) is fixedly connected to a moving plate (12). The moving plate (12) is adapted to slide on the inner wall of the receiving hole (9). A pressure sensor (13) is installed at the bottom of the fixed plate (10), and a transmission rod (15) is installed at the bottom of the moving plate (12). An abutment post (14) is installed inside the moving plate (12), and a stud (16) is threadedly connected to the inner wall of the transmission rod (15). A contact (17) is installed at the bottom of the stud (16).
2. The device for detecting broken tools on a Swiss-type lathe according to claim 1, characterized in that: A ring (2) is installed on the outer edge of the mounting head (1). A Swiss-type machine tool holder (5) is installed on the top of the mounting head (1) and the ring (2). Three nuts (3) are installed on the bottom of the ring (2). A bolt (4) is passed through the inner wall of the ring (2). The bottom end of the bolt (4) is threaded to the inner wall of the nut (3). The nut of the bolt (4) abuts against the top of the Swiss-type machine tool holder (5).
3. The device for detecting broken tools on a Swiss-type lathe according to claim 2, characterized in that: The top of the Swiss Army machine tool holder (5) has three through holes (6), and the positions of the three through holes (6) and the three nuts (3) are corresponding. The three bolts (4) are inserted into the inner wall of the three through holes (6).
4. The device for detecting broken tools on a Swiss-type lathe according to claim 1, characterized in that: The outer edge of the contact (17) is provided with a plurality of protrusions (18), and both the protrusions (18) and the contact (17) are made of rubber.
5. The device for detecting broken tools on a Swiss-type lathe according to claim 1, characterized in that: The bottom of the housing (8) has a through hole that communicates with the receiving hole (9), and the transmission rod (15) is adapted to slide and connect to the inner wall of the through hole.
6. The device for detecting broken tools on a Swiss-type lathe according to claim 2, characterized in that: A voice broadcaster (7) is installed at the bottom of the ring (2), and a controller is installed at the bottom of the ring (2). The voice broadcaster (7), the controller, and the pressure sensor (13) are all electrically connected.
7. The device for detecting broken tools on a Swiss-type lathe according to claim 2, characterized in that: The Swiss-type lathe tool holder (5) is detachably installed from the Swiss-type lathe's moving module.