Environment-friendly and energy-saving quartz plate polishing device

Abstract

The utility model discloses an environmental protection and energy saving quartz board polishing device, including frame, the frame top is equipped with the placement groove, the top of frame and be located the outside fixed mounting of placement groove has the annular pipeline, the inside of annular pipeline is equipped with the suction hole of uniform distribution, and the suction hole is linked together with the inside of annular pipeline, one end of annular pipeline is connected with dust collection subassembly through two connecting flexible tubes. The utility model discloses through the innovation " one turns many " gear drive structure to realize single motor drive polishing operation and fan blade rotation, to rigid meshing promotion transmission efficiency, and the energy of motor is used in stages, the synergic effect of directional air current and annular pipeline suction hole that help fan blade produces enhances dust collection efficiency, thereby in reducing equipment energy consumption, reducing power loss, optimizing overall energy consumption, improves dust collection effect, guarantees the operation environment safety, realizes the double promotion of economic benefit and environmental protection benefit.

Description

Technical Field

[0001] This utility model relates to the field of stone processing machinery technology, and in particular to an environmentally friendly and energy-saving quartz slab polishing device. Background Technology

[0002] In the quartz slab processing industry, polishing is a critical process, and the energy consumption and environmental performance of its equipment directly affect production efficiency and environmental quality. Traditional quartz slab polishing equipment typically uses independent motors to drive the polishing and dust collection components separately. This structure not only increases equipment costs and space occupation, but also results in energy waste because the independent operation of each power source prevents effective energy reuse. Furthermore, the dust collection system of traditional equipment often relies on a single suction source, and turbulent airflow leads to low dust collection efficiency, requiring high-power fans to maintain suction, further exacerbating energy consumption. Additionally, some dust escapes, causing environmental pollution in the workshop and threatening the health of operators.

[0003] Therefore, we propose an environmentally friendly and energy-saving quartz slab polishing device. Utility Model Content

[0004] The main purpose of this utility model is to provide an environmentally friendly and energy-saving quartz slab polishing device to prevent problems such as high equipment cost, large space occupation, serious energy waste, low dust collection efficiency, workshop environmental pollution, and threats to the health of operators. This device improves energy utilization efficiency, reduces enterprise production costs, enhances dust collection effect, optimizes overall equipment energy consumption, ensures safe workshop working environment, and achieves a dual improvement in economic and environmental benefits. It can effectively solve the problems in the background technology.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An environmentally friendly and energy-saving quartz slab polishing device includes a frame, a placement groove on the top of the frame, an annular pipe fixedly installed on the top of the frame and outside the placement groove, a uniformly distributed suction hole on the inner side of the annular pipe and the suction hole communicating with the inside of the annular pipe, and a dust collection component connected to one end of the annular pipe through two connecting hoses. Above the placement slot is a support plate that moves up and down. A motor is fixedly installed at the bottom of the support plate. A rotating rod is fixedly connected to the output shaft of the motor. A gear is fixedly connected to the outside of the rotating rod. Brackets are fixedly connected to both sides of the bottom edge of the support plate. A circular toothed ring is connected to the bracket through a bearing. The circular toothed ring meshes with the gear. A fan blade is fixedly connected to the inside of the circular toothed ring.

[0006] By adopting the above technical solution, after the motor is started, the motor output shaft drives the rotating rod to rotate, and the rotating rod simultaneously drives the gear fixed on the outside to rotate synchronously. Since the gear meshes with the circular gear rings on both sides of the support, the power of a single motor drives two circular gear rings to rotate simultaneously through the gear transmission structure, thereby driving the fan blades inside the gear rings to rotate. This "one-to-many" transmission design eliminates the need for a separate drive motor for the fan blades. Compared with the traditional independent motor drive mode, it can reduce the number of power sources and reduce the overall energy consumption of the equipment. At the same time, the rigid meshing transmission efficiency of gears and gear rings is much higher than that of belt drives and other methods, reducing power loss.

[0007] Furthermore, while the rotating rod drives the polishing parts for polishing, it simultaneously achieves fan blade heat dissipation and dust diversion through the same transmission chain. This allows for the cascaded utilization of the motor's output energy: the main energy is used for polishing, while the secondary energy is converted into auxiliary power for heat dissipation and dust collection through gear transmission, avoiding energy waste. Combined with the uniform suction holes in the annular duct, the directional airflow generated by the fan blades enhances dust collection efficiency, allowing for the use of a low-power model of the dust collection fan, further reducing system energy consumption and forming a circular energy-saving system of "power reuse - high-efficiency transmission - collaborative operation".

[0008] Furthermore, a first slide can move back and forth on the frame, a second slide can move left and right on the first slide, a cylinder can be fixedly installed on the second slide, the telescopic end of the cylinder is fixedly connected to the top of the support plate, and a polishing part can be fixedly installed at the bottom of the rotating rod.

[0009] By adopting the above technical solution, the position of the polishing part can be adjusted in the front-to-back direction through the first slide, and the position of the polishing part can be adjusted in the left-to-right direction through the second slide. When the cylinder is activated, the extension end of the cylinder can drive the support plate to move up and down, thereby moving the polishing part closer to or away from the quartz plate. When the polishing part contacts the quartz plate, the motor drives the rotating rod to rotate, and the quartz plate can be polished.

[0010] Furthermore, the dust collection assembly includes a dust collection box and a fan, and the fan and the dust collection box are connected by a connecting pipe.

[0011] By adopting the above technical solution, the fan is started, and the fan operation creates a negative pressure inside the dust collection box. Then, through the connecting hose and annular pipe, the dust generated during polishing in the placement tank is sucked into the dust collection box.

[0012] Furthermore, the top of the dust collection box is fastened with a box cover, the bottom of the box cover is fitted with a removable filter screen, and the top of the box cover is fixedly connected with a handle.

[0013] By adopting the above technical solution, when a certain amount of dust is collected in the dust collection box, the lid can be lifted by the handle and removed from the dust collection box. Then the filter screen can be cleaned or replaced to ensure the filtration effect of the filter screen. After cleaning or replacement, the lid can be fastened to the top of the dust collection box.

[0014] Furthermore, the side of the dust collection box away from the connecting pipe is fixedly connected to two connecting hoses.

[0015] By adopting the above technical solution, two connecting hoses connect the annular pipe and the dust collection box, so that when the fan is working, the dust in the annular pipe can smoothly enter the dust collection box through the connecting hoses, thus achieving effective dust collection.

[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) This utility model discloses an environmentally friendly and energy-saving quartz plate polishing device. Through an innovative "one-to-many" gear transmission structure, a single motor is used to simultaneously drive the polishing operation and the fan blade rotation, reducing the number of power sources and significantly reducing equipment energy consumption compared to the traditional independent motor drive mode. The rigid meshing transmission method of gears and gear rings has higher transmission efficiency than belt drives and other methods, effectively reducing power loss. At the same time, the motor output energy is utilized in a tiered manner. The main energy is used for polishing operations, and the auxiliary energy is converted into heat dissipation and dust collection auxiliary power through gear transmission, avoiding energy waste, greatly improving energy utilization efficiency, and reducing enterprise production costs.

[0017] (2) This utility model provides an environmentally friendly and energy-saving quartz plate polishing device. While the rotating rod drives the polishing workpiece, it also drives the fan blades to rotate via the same transmission chain, generating a directional airflow. This airflow, combined with the uniformly distributed suction holes on the annular pipe, creates a synergistic effect, significantly enhancing dust collection efficiency. The directional airflow effectively guides dust towards the suction holes, allowing the dust collection fan to meet the dust collection requirements with a low-power model, further reducing system energy consumption. This design not only improves dust collection efficiency and reduces dust pollution in the workshop, protecting the health of operators, but also optimizes the overall energy consumption of the equipment by reducing fan power, forming a circular energy-saving system of "power reuse - high-efficiency transmission - collaborative operation," resulting in good economic and environmental benefits. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of an environmentally friendly and energy-saving quartz plate polishing device according to the present invention.

[0019] Figure 2 This is a schematic diagram of the fan blade structure of an environmentally friendly and energy-saving quartz plate polishing device according to this utility model.

[0020] Figure 3 This is a schematic diagram of the gear and circular toothed ring meshing structure of an environmentally friendly and energy-saving quartz plate polishing device according to this utility model.

[0021] Figure 4 This is a schematic diagram showing the disassembled structure of the dust collection box and box cover of an environmentally friendly and energy-saving quartz plate polishing device according to this utility model.

[0022] In the diagram: 1. Frame; 2. Placement slot; 3. Annular pipe; 4. Suction hole; 5. Connecting hose; 6. Dust collection box; 7. Fan; 8. First slide; 9. Second slide; 10. Cylinder; 11. Support plate; 12. Motor; 13. Rotating rod; 14. Gear; 15. Bracket; 16. Circular gear ring; 17. Fan blade; 18. Polished part; 19. Box cover; 20. Filter screen; 21. Handle; 22. Connecting pipe. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] To prevent problems such as high equipment costs, large space occupation, serious energy waste, low dust collection efficiency, workshop environmental pollution, and threats to operator health, and to improve energy utilization efficiency, reduce enterprise production costs, enhance dust collection effects, optimize overall equipment energy consumption, ensure a safe workshop working environment, and achieve a dual improvement in both economic and environmental benefits for quartz slab polishing equipment, such as... Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, an environmentally friendly and energy-saving quartz slab polishing device includes a frame 1. The top of the frame 1 is provided with a placement groove 2. An annular pipe 3 is fixedly installed on the top of the frame 1 and outside the placement groove 2. The inner side of the annular pipe 3 is provided with uniformly distributed suction holes 4, and the suction holes 4 are connected to the inside of the annular pipe 3. One end of the annular pipe 3 is connected to a dust collection component through two connecting hoses 5. Above the placement slot 2 is a support plate 11 that moves up and down. A motor 12 is fixedly installed at the bottom of the support plate 11. A rotating rod 13 is fixedly connected to the output shaft of the motor 12. A gear 14 is fixedly connected to the outside of the rotating rod 13. A bracket 15 is fixedly connected to both sides of the bottom edge of the support plate 11. A circular gear ring 16 is connected to the bracket 15 through a bearing. The circular gear ring 16 meshes with the gear 14. A fan blade 17 is fixedly connected to the inside of the circular gear ring 16.

[0025] In operation, after starting motor 12, the motor output shaft drives the rotating rod 13 to rotate, and the rotating rod 13 simultaneously drives the gear 14 fixed on the outside to rotate synchronously. Since gear 14 meshes with the circular gear rings 16 on the two side supports 15, the power of a single motor drives both circular gear rings 16 to rotate simultaneously through the gear transmission structure, thereby driving the fan blades 17 inside the gear rings to rotate. This "one-to-many" transmission design eliminates the need for a separate drive motor for the fan blades. Compared with the traditional independent motor drive mode, it can reduce the number of power sources and reduce the overall energy consumption of the equipment. At the same time, the rigid meshing transmission efficiency of gears and gear rings is much higher than that of belt drives and other methods, reducing power loss.

[0026] Furthermore, while the rotating rod 13 drives the polishing part 18 to perform polishing operations, it simultaneously achieves fan blade heat dissipation and dust diversion functions through the same transmission chain. This allows for the cascaded utilization of the motor's output energy, with the main energy used for polishing and the auxiliary energy converted into heat dissipation and dust collection auxiliary power through gear transmission, avoiding energy waste. Combined with the uniform suction holes 4 of the annular pipe 3, the directional airflow generated by the fan blades enhances dust collection efficiency, allowing the dust collection fan 7 to use a low-power model, further reducing system energy consumption and forming a circular energy-saving system of "power reuse - high-efficiency transmission - collaborative operation".

[0027] For example, such as Figure 1 As shown, the present invention also includes a first slide 8 that moves back and forth on the frame 1, a second slide 9 that moves left and right on the first slide 8, a cylinder 10 that is fixedly installed on the second slide 9, the telescopic end of the cylinder 10 being fixedly connected to the top end of the support plate 11, and a polishing part 18 that is fixedly installed at the bottom end of the rotating rod 13.

[0028] In use, the position of the polishing part 18 in the front-to-back direction can be adjusted by the first slide 8, and the position of the polishing part 18 in the left-to-right direction can be adjusted by the second slide 9. When the cylinder 10 is started, the telescopic end of the cylinder 10 can drive the support plate 11 to move up and down, thereby moving the polishing part 18 closer to or away from the quartz plate. When the polishing part 18 contacts the quartz plate, the motor 12 drives the rotating rod 13 to rotate, and the quartz plate can be polished.

[0029] For example, such as Figure 1 , Figure 4 As shown, the present invention also includes a dust collection assembly comprising a dust collection box 6 and a fan 7, wherein the fan 7 and the dust collection box 6 are connected by a connecting pipe 22.

[0030] When in use, start the fan 7. The operation of the fan 7 creates a negative pressure inside the dust collection box 6, which then draws the dust generated during polishing in the placement slot 2 into the dust collection box 6 through the connecting hose 5 and the annular pipe 3.

[0031] For example, such as Figure 4As shown, the present invention also includes a cover 19 fastened to the top of the dust collection box 6, a detachable filter screen 20 installed at the bottom of the cover 19, and a handle 21 fixedly connected to the top of the cover 19.

[0032] When in use, after a certain amount of dust has been collected in the dust collection box 6, the lid 19 can be lifted by the handle 21 and removed from the dust collection box 6. Then the filter screen 20 can be cleaned or replaced to ensure the filtration effect of the filter screen 20. After cleaning or replacing, the lid 19 can be fastened back to the top of the dust collection box 6.

[0033] For example, such as Figure 1 As shown, the present invention also includes a dust collection box 6 on the side away from the connecting pipe 22 that is fixedly connected to two connecting hoses 5.

[0034] In use, the two connecting hoses 5 connect the annular pipe 3 and the dust collection box 6, so that when the fan 7 is working, the dust in the annular pipe 3 can smoothly enter the dust collection box 6 through the connecting hoses 5, thus achieving effective dust collection.

[0035] It should be noted that this utility model is an environmentally friendly and energy-saving quartz slab polishing device. First, according to the size of the quartz slab, the first slide 8 on the frame 1 and the second slide 9 on the first slide 8 move back and forth and left and right. Then, the cylinder 10 on the second slide 9 is activated, causing the telescopic end of the cylinder 10 to drive the support plate 11 and the lower components to move up and down, so that the polishing part 18 at the bottom of the rotating rod 13 is close to the quartz slab. Next, the motor 12 at the bottom of the support plate 11 is activated. The output shaft of the motor 12 drives the rotating rod 13 to rotate. The rotating rod 13 drives the polishing part 18 to rotate for polishing, and at the same time drives the outer gear 14 to rotate. The gear 14 meshes with the circular gear ring 16 on the two side supports 15, thereby driving the fan blade 17 on the inner side of the circular gear ring 16 to rotate. The airflow generated by the fan blade 17 assists in heat dissipation and blows away polishing dust. Simultaneously, the fan 7 in the dust collection assembly is activated. The fan 7 creates negative pressure inside the dust collection box 6 via the connecting pipe 22. Under the action of the suction holes 4 evenly distributed inside the annular pipe 3, the dust in the placement slot 2 is sucked into the dust collection box 6 through the connecting hose 5. The dust is then filtered by the removable filter screen 20 at the bottom of the top cover 19 of the dust collection box 6 and retained. When there is a large amount of dust in the dust collection box 6, the cover 19 is removed using the handle 21 at the top. After cleaning or replacing the filter screen 20, the cover 19 is then fastened back onto the top of the dust collection box 6. Throughout the process, a single motor achieves multiple functions such as polishing, heat dissipation, and dust diversion, resulting in efficient transmission and reduced energy consumption. A low-power fan model can also be used, achieving environmental protection and energy-saving effects.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly and energy-saving quartz slab polishing device, comprising a frame (1), characterized in that, The top of the frame (1) is provided with a placement slot (2), and an annular pipe (3) is fixedly installed at the top of the frame (1) and outside the placement slot (2). The inner side of the annular pipe (3) is provided with uniformly distributed suction holes (4), and the suction holes (4) are connected to the inside of the annular pipe (3). One end of the annular pipe (3) is connected to a dust collection assembly through two connecting hoses (5). Above the placement slot (2) is a support plate (11) that moves up and down. A motor (12) is fixedly installed at the bottom of the support plate (11). A rotating rod (13) is fixedly connected to the output shaft of the motor (12). A gear (14) is fixedly connected to the outside of the rotating rod (13). A bracket (15) is fixedly connected to both sides of the bottom edge of the support plate (11). A circular toothed ring (16) is connected to the bracket (15) through a bearing. The circular toothed ring (16) meshes with the gear (14). A fan blade (17) is fixedly connected to the inside of the circular toothed ring (16).

2. The environmentally friendly and energy-saving quartz slab polishing device according to claim 1, characterized in that: The frame (1) has a first slide (8) that moves back and forth, and a second slide (9) that moves left and right on the first slide (8). A cylinder (10) is fixedly installed on the second slide (9). The telescopic end of the cylinder (10) is fixedly connected to the top of the support plate (11). A polishing part (18) is fixedly installed at the bottom of the rotating rod (13).

3. The environmentally friendly and energy-saving quartz slab polishing device according to claim 1, characterized in that: The dust collection assembly includes a dust collection box (6) and a fan (7), and the fan (7) and the dust collection box (6) are connected by a connecting pipe (22).

4. The environmentally friendly and energy-saving quartz slab polishing device according to claim 3, characterized in that: The dust collection box (6) is fitted with a lid (19) on top. A removable filter screen (20) is installed at the bottom of the lid (19). A handle (21) is fixedly connected to the top of the lid (19).

5. The environmentally friendly and energy-saving quartz slab polishing device according to claim 3, characterized in that: The dust collection box (6) is fixedly connected to two connecting hoses (5) on the side away from the connecting pipe (22).

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