High-strength heat-dissipating resin grinding wheel sheet

Abstract

This utility model discloses a high-strength heat-dissipating resin grinding wheel, including a body and a mounting part. By embedding a reinforcing skeleton in the resin grinding wheel base layer, with multiple reinforcing parts of the skeleton evenly spaced circumferentially on the periphery of the reinforcing ring, and with the addition of a first reinforcing layer and a second reinforcing layer, the strength of the product is effectively enhanced, preventing injury to operators from grinding wheel breakage. Helical grooves are provided on both sides of the body, with the cross-section of the two helical grooves being trapezoidal, effectively enhancing the product's heat dissipation, chip removal, and noise reduction performance. Multiple arc-shaped through-slots are formed through both sides of the body, with evenly spaced circumferentially intervals, which helps improve the grinding wheel's heat dissipation and noise reduction performance, enabling rapid heat dissipation, preventing thermal stress cracking of the grinding wheel, preventing chip clogging during grinding, improving grinding efficiency, enhancing product quality, extending product lifespan, and meeting current needs.

Description

Technical Field

[0001] This utility model relates to the field of grinding wheels, and in particular to a high-strength heat-dissipating resin grinding wheel. Background Technology

[0002] Grinding wheels, also known as bonded abrasives, are abrasives formed by bonding ordinary abrasive grains together with a binder into a specific shape, mostly circular with a central through-hole, and possessing a certain strength. They generally consist of abrasive grains, a binder, and pores; these three parts are often referred to as the three essential elements of bonded abrasives. Based on different binders, common types include ceramic grinding wheels, resin grinding wheels, and rubber grinding wheels. Among the various types of abrasives, grinding wheels are the most widely used and extensively applied. They rotate at high speeds and can perform roughing, semi-finishing, and finishing grinding on the outer and inner diameters, planes, and various profiles of metal or non-metal workpieces.

[0003] Current resin grinding wheels generally consist of a resin wheel body structure. While their structure is simple and they can basically achieve the grinding function, their functionality is relatively limited. Resin grinding wheels have poor strength, making them prone to cracking or even instantaneous breakage during high-speed grinding. The flying fragments can cause injury to operators. Furthermore, the friction between the grinding wheel and the workpiece during grinding generates and accumulates a large amount of heat. Resin grinding wheels have poor heat dissipation, easily leading to thermal stress cracking due to excessive temperature. The large amount of grinding debris produced during grinding can easily cause clogging, affecting processing efficiency. The product quality is generally average, and the service life is short, failing to meet current needs. Therefore, it is necessary to research a new technical solution to improve current resin grinding wheels. Utility Model Content

[0004] In view of the above, this utility model addresses the shortcomings of existing technologies and its main objective is to provide a high-strength heat-dissipating resin grinding wheel. This effectively solves the problems of existing resin grinding wheels, such as limited functionality, poor strength, susceptibility to cracking or even instantaneous breakage during high-speed grinding, resulting in high-speed flying fragments that can injure operators, the generation and accumulation of heat during grinding due to friction between the grinding wheel and the workpiece, the poor heat dissipation of resin grinding wheels leading to thermal stress cracking due to excessive temperature, the accumulation of grinding debris causing blockages and affecting processing efficiency, and the generally low quality and short service life of the products.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-strength heat-dissipating resin grinding wheel includes a body and a mounting part. The body has spiral grooves on both sides, with two symmetrically arranged spiral grooves, each with a trapezoidal cross-section. This significantly increases the contact area between the grinding wheel and air, accelerating heat dissipation during grinding. It guides airflow along a spiral path, further facilitating heat dissipation, reducing the risk of grinding burns, and effectively removing grinding debris to prevent clogging and improve chip removal efficiency. It also enhances the grinding wheel's noise reduction effect. Multiple arc-shaped through-slots are formed along both sides of the body, evenly spaced circumferentially. These arc-shaped through-slots are not connected to the spiral grooves. The arrangement of these arc-shaped through-slots improves the grinding wheel's heat dissipation and noise reduction performance, enhancing product quality and extending its service life. The body includes a resin grinding wheel base layer, a reinforcing frame, a first flame-retardant layer, a second flame-retardant layer, and a first reinforcing layer. The second reinforcing layer is embedded in the resin grinding wheel base. This reinforcing skeleton includes a reinforcing ring and multiple reinforcing portions extending outward from the reinforcing ring. These multiple reinforcing portions are evenly spaced circumferentially on the periphery of the reinforcing ring, effectively enhancing the product's strength and impact resistance. The first and second flame-retardant layers are stacked on both sides of the resin grinding wheel base, effectively enhancing the product's flame-retardant properties and preventing damage to the grinding wheel due to excessive temperature during use. The first and second reinforcing layers are stacked on the surfaces of the first and second flame-retardant layers, effectively enhancing the product's strength, improving grinding efficiency, extending its service life, and making it more durable. The mounting part is located at the center of the main body and has mounting holes and multiple fixing holes. The mounting holes are located at the center of the main body, and the multiple fixing holes are evenly spaced circumferentially around the mounting holes, which helps to enhance the structural stability when the product is installed with external parts.

[0007] As a preferred embodiment, the cross-section of the spiral groove is an isosceles trapezoidal structure, which can efficiently capture grinding debris, facilitate better removal of grinding debris, and improve chip removal efficiency.

[0008] As a preferred embodiment, the reinforcing frame is a high-strength alloy steel plate, which has high toughness, high mechanical strength, high tensile strength, is lightweight, and has good corrosion resistance and weather resistance.

[0009] As a preferred embodiment, the first flame-retardant layer is made of white fused alumina material. White fused alumina material has high hardness and good wear resistance, high temperature resistance, corrosion resistance, oxidation resistance and insulation properties, and is environmentally friendly and safe.

[0010] As a preferred option, the second flame-retardant layer is made of white fused alumina material. White fused alumina material has high hardness and good wear resistance, high temperature resistance, corrosion resistance, oxidation resistance and insulation properties, and is environmentally friendly and safe.

[0011] As a preferred embodiment, the first reinforcing layer is a carbon fiber reinforcing layer, which has high strength, is lightweight, and has good corrosion resistance, fatigue resistance, seismic resistance, high temperature resistance, and impact resistance.

[0012] As a preferred option, the second reinforcing layer is a carbon fiber reinforcing layer. The carbon fiber reinforcing layer has high strength, is lightweight, and has good corrosion resistance, fatigue resistance, seismic resistance, high temperature resistance, and impact resistance.

[0013] As a preferred embodiment, there are five reinforcing parts, which are evenly spaced circumferentially on the side surface of the reinforcing ring.

[0014] As a preferred embodiment, there are three fixing holes, which are evenly spaced around the mounting hole.

[0015] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0016] By embedding a reinforcing skeleton into the resin grinding wheel base layer, the reinforcing skeleton includes a reinforcing ring and multiple reinforcing portions extending outward from the reinforcing ring. These multiple reinforcing portions are evenly spaced circumferentially on the periphery of the reinforcing ring. Combined with a first reinforcing layer and a second reinforcing layer, the product's strength is effectively enhanced, its impact resistance is improved, and the grinding wheel breakage prevents injury to operators. Furthermore, by providing spiral grooves on both sides of the main body, with each spiral groove having a trapezoidal cross-section, the product's heat dissipation, chip removal, and noise reduction performance are effectively enhanced. By forming multiple arc-shaped through slots through both sides of the main body, with these arc-shaped through slots evenly spaced circumferentially, the heat dissipation and noise reduction performance of the grinding wheel are improved. This allows for rapid heat dissipation, prevents thermal stress cracking of the grinding wheel, prevents chip clogging during grinding, improves grinding efficiency, enhances product quality, extends product lifespan, and meets current requirements.

[0017] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a preferred embodiment of the present utility model;

[0019] Figure 2 This is a partial cross-sectional view of a preferred embodiment of the present invention;

[0020] Figure 3 This is a schematic diagram of the reinforced skeleton in a preferred embodiment of the present invention.

[0021] Explanation of reference numerals in the attached diagram:

[0022] 10. Body 11. Resin grinding wheel base

[0023] 12. Reinforcing skeleton; 121. Reinforcing ring

[0024] 122. Reinforcing part; 13. First flame-retardant layer

[0025] 14. Second flame-retardant layer 15. First reinforcing layer

[0026] 16. Second reinforcing layer 101, spiral groove

[0027] 102. Arc-shaped through groove; 20. Mounting part

[0028] 21. Mounting hole; 22. Fixing hole. Detailed Implementation

[0029] Please refer to Figures 1 to 3 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a body 10 and a mounting portion 20.

[0030] The two sides of the body 10 are provided with spiral grooves 101, two spiral grooves 101 are symmetrically arranged, and the cross-section of the two spiral grooves 101 is trapezoidal, which significantly increases the contact area between the grinding wheel and the air, accelerates the dissipation of heat during grinding, guides the airflow along the spiral path, is more conducive to heat dissipation, reduces the risk of grinding burns, effectively removes grinding chips generated during grinding, avoids blockage, improves chip removal efficiency, and enhances the noise reduction effect of the grinding wheel, reducing noise generation; the two sides of the body 10 are formed with multiple arc-shaped through grooves 102, the multiple arc-shaped through grooves 102 are evenly arranged circumferentially, and the multiple arc-shaped through grooves 102 are not connected to the spiral grooves 101. The arrangement of multiple arc-shaped through grooves 102 is conducive to improving the heat dissipation performance and noise reduction performance of the grinding wheel, improving product quality, and extending product service life; the body 10 includes a resin grinding wheel base layer. 11. A reinforcing skeleton 12, a first flame-retardant layer 13, a second flame-retardant layer 14, a first reinforcing layer 15, and a second reinforcing layer 16. The reinforcing skeleton 12 is embedded in the resin grinding wheel base 11. The reinforcing skeleton 12 includes a reinforcing ring 121 and a plurality of reinforcing portions 122 extending outward from the reinforcing ring 121. The plurality of reinforcing portions 122 are evenly spaced circumferentially on the side of the reinforcing ring 121, effectively enhancing the strength of the product and improving its impact resistance. The first flame-retardant layer 13 and the second flame-retardant layer 14 are stacked on both sides of the resin grinding wheel base 11, effectively enhancing the flame-retardant performance of the product and preventing damage to the grinding wheel due to excessive temperature during use. The first reinforcing layer 15 and the second reinforcing layer 16 are stacked on the surfaces of the first flame-retardant layer 13 and the second flame-retardant layer 14, effectively enhancing the strength of the product, improving the grinding efficiency of the product, extending the service life of the product, and making it more durable.

[0031] In this embodiment, the spiral groove 101 has an isosceles trapezoidal cross-section, which can efficiently capture grinding debris and facilitate better debris discharge, thereby improving chip removal efficiency. The reinforcing skeleton 12 is made of high-strength alloy steel plate, which has high toughness, high mechanical strength, high tensile strength, and is lightweight, with good corrosion resistance and weather resistance. There are five reinforcing parts 122, which are evenly spaced around the periphery of the reinforcing ring 121. The first flame-retardant layer 13 and the second flame-retardant layer 14 are made of white fused alumina material, which has high hardness and good wear resistance, high temperature resistance, corrosion resistance, oxidation resistance, and insulation properties, and is environmentally friendly and safe. The first reinforcing layer 15 and the second reinforcing layer 16 are carbon fiber reinforcing layers, which have high strength, are lightweight, and have good corrosion resistance, fatigue resistance, seismic resistance, high temperature resistance, and impact resistance.

[0032] The mounting part 20 is located at the center of the main body 10. The mounting part 20 is provided with a mounting hole 21 and a plurality of fixing holes 22. The mounting hole 21 is located at the center of the main body 10. The plurality of fixing holes 22 are evenly arranged around the mounting hole 21, which helps to enhance the structural stability when the product is installed with external parts. In this embodiment, there are three fixing holes 22, which are evenly arranged around the mounting hole 21.

[0033] The working process of this embodiment is described in detail below:

[0034] When using it, first install and fix the high-strength heat-dissipating resin grinding wheel on the grinder. Position it by matching the mounting hole 21 of the mounting part 20 with the parts of the grinder. Then, install three bolts into the three fixing holes 22 to fix the grinding wheel. The fixing structure has good stability.

[0035] When the grinding wheel is used for grinding, the spiral groove 101 with a trapezoidal cross-section significantly increases the contact area between the grinding wheel and the air, accelerates the dissipation of heat during grinding, guides the airflow along the spiral path, facilitates heat dissipation, reduces the risk of grinding burns, effectively removes grinding chips generated during grinding, avoids blockage, improves chip removal efficiency, enhances the noise reduction effect of the grinding wheel, reduces noise generation, and effectively enhances the product's heat dissipation, chip removal, and noise reduction performance. The multiple arc-shaped through grooves 102 further improve the heat dissipation and noise reduction performance of the grinding wheel. The first flame-retardant layer 13 and the second flame-retardant layer 14 prevent the grinding wheel from melting due to excessive temperature during use, prevent the grinding wheel from failing due to heat damage, improve product quality, and extend product service life.

[0036] The key design feature of this utility model is:

[0037] By embedding a reinforcing skeleton into the resin grinding wheel base layer, the reinforcing skeleton includes a reinforcing ring and multiple reinforcing portions extending outward from the reinforcing ring. These multiple reinforcing portions are evenly spaced circumferentially on the periphery of the reinforcing ring. Combined with a first reinforcing layer and a second reinforcing layer, the product's strength is effectively enhanced, its impact resistance is improved, and the grinding wheel breakage prevents injury to operators. Furthermore, by providing spiral grooves on both sides of the main body, with each spiral groove having a trapezoidal cross-section, the product's heat dissipation, chip removal, and noise reduction performance are effectively enhanced. By forming multiple arc-shaped through slots through both sides of the main body, with these arc-shaped through slots evenly spaced circumferentially, the heat dissipation and noise reduction performance of the grinding wheel are improved. This allows for rapid heat dissipation, prevents thermal stress cracking of the grinding wheel, prevents chip clogging during grinding, improves grinding efficiency, enhances product quality, extends product lifespan, and meets current requirements.

[0038] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A high-strength heat-dissipating resin grinding wheel, characterized in that: The device includes a main body and a mounting part. The main body has spiral grooves on both sides, with two spiral grooves symmetrically arranged and each spiral groove having a trapezoidal cross-section. Multiple arc-shaped through-slots are formed through both sides of the main body, evenly spaced circumferentially, and are not connected to the spiral grooves. The main body includes a resin grinding wheel base, a reinforcing skeleton, a first flame-retardant layer, a second flame-retardant layer, a first reinforcing layer, and a second reinforcing layer. The reinforcing skeleton is embedded in the resin grinding wheel base and includes a reinforcing ring and multiple reinforcing portions extending outward from the reinforcing ring. These reinforcing portions are evenly spaced circumferentially on the periphery of the reinforcing ring. The first and second flame-retardant layers are stacked on both sides of the resin grinding wheel base, and the first and second reinforcing layers are stacked on the surfaces of the first and second flame-retardant layers. The mounting part is located at the center of the main body and has mounting holes and multiple fixing holes. The mounting holes are located at the center of the main body, and the fixing holes are evenly spaced circumferentially around the mounting holes.

2. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: The cross-section of the spiral groove is an isosceles trapezoidal structure.

3. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: The reinforcing frame is made of high-strength alloy steel plate.

4. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: The first flame-retardant layer is made of white fused alumina.

5. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: The second flame-retardant layer is made of white fused alumina.

6. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: The first reinforcing layer is a carbon fiber reinforcing layer.

7. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: The second reinforcing layer is a carbon fiber reinforcing layer.

8. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: The reinforcing part consists of five parts, which are evenly spaced around the periphery of the reinforcing ring.

9. The high-strength heat-dissipating resin grinding wheel according to claim 1, characterized in that: There are three fixing holes, which are evenly spaced around the mounting hole.

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