A machining tool for a gear box
Patent Information
- Application Number
- CN202521465817.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-07-14
AI Technical Summary
[0002]齿轮箱是一种通过齿轮啮合传递动力并调节转速与扭矩的机械装置,广泛应用于风力发电、工业设备等领域,一些小型齿轮箱在加工过程中,会其进行组装上色,但是传统的常规夹具难以紧密贴合壳体曲面,导致夹持不稳,加工时易位移
[0010] The beneficial effects of this utility model are as follows: This utility model uses multiple horizontally adjustable rods on the sliding frame, in conjunction with the first and second limiting mechanisms, to flexibly match the concave and convex surfaces of the gearbox. The sliding part of the adjusting rod moves freely in the sliding hole, and the threaded part is locked by the fixing component to achieve precise positioning. The first and second limiting heads are screwed to the screw holes of the adjusting rods by the screw rods, and the appropriate limiting head can be selected according to the shape of the gearbox contact surface.
Smart Images

Figure CN224725698U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gearbox processing technology, and in particular to a processing fixture for gearboxes. Background Technology
[0002] A gearbox is a mechanical device that transmits power and regulates speed and torque through gear meshing. It is widely used in wind power generation, industrial equipment and other fields. Some small gearboxes are assembled and painted during the processing. However, traditional conventional fixtures are difficult to fit tightly to the curved surface of the housing, resulting in unstable clamping and easy displacement during processing. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a machining fixture for gearboxes.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A machining fixture for a gearbox includes a mounting plate. A plurality of adjusting rods are symmetrically arranged and slidably fitted on a sliding frame on the upper surface of the mounting plate. A second mounting frame is vertically mounted on the middle of the side of one sliding frame away from the other. First mounting frames are symmetrically and vertically arranged on both sides of the second mounting frame. Both the first and second mounting frames are used to hold the adjusting rods. A first limiting mechanism and a second limiting mechanism are installed on the other end of the adjusting rod away from the first and second mounting frames to hold the gearbox housing.
[0005] In addition, a preferred structure is that the mounting plate has a plurality of mounting holes for mounting the first mounting bracket and the second mounting bracket, and a collection tray is horizontally placed on the upper surface of the mounting plate between the two sliding brackets, and the collection tray has a collection cavity.
[0006] In addition, a preferred structure is that the sliding frame has multiple sliding holes, and the adjusting rod is slidably engaged in the sliding holes.
[0007] Furthermore, in a preferred configuration, the adjusting rod includes a rod body comprising a sliding portion and a threaded portion, with fixed components symmetrically screwed onto the threaded portion rod body, and a threaded hole provided at one end of the sliding portion rod body for mounting the first limiting mechanism and the second limiting mechanism.
[0008] Furthermore, in a preferred configuration, the plate on the first mounting bracket is provided with a plurality of first through holes evenly arranged in the vertical direction, and the bottom of the plate on the first mounting bracket is provided with a first mounting foot; the plate on the second mounting bracket is provided with a plurality of second through holes evenly arranged in the vertical direction, and the bottom of the plate on the second mounting bracket is provided with a second mounting foot; both the first through holes and the second through holes are larger than the diameter of the sliding part rod; and the first mounting foot and the second mounting foot are used to mount at the mounting hole.
[0009] Furthermore, in a preferred configuration, the first limiting mechanism includes a first limiting head with a screw for screwing into a screw hole, and the second limiting mechanism includes a second limiting head, which is screwed into a screw hole in the same way as the first limiting mechanism. The first limiting head and the second limiting head are used to position the gearbox housing.
[0010] The beneficial effects of this utility model are as follows: This utility model uses multiple horizontally adjustable rods on the sliding frame, in conjunction with the first and second limiting mechanisms, to flexibly match the concave and convex surfaces of the gearbox. The sliding part of the adjusting rod moves freely in the sliding hole, and the threaded part is locked by the fixing component to achieve precise positioning. The first and second limiting heads are screwed to the screw holes of the adjusting rods by the screw rods, and the appropriate limiting head can be selected according to the shape of the gearbox contact surface. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of the machining tooling; Figure 2 This is a schematic diagram of the sliding frame structure; Figure 3 This is a schematic diagram of the structure of the first mounting bracket and the adjusting rod; Figure 4 This is a schematic diagram of the structure after the adjusting rod and the second mounting bracket are separated.
[0012] In the figure: 1 Mounting plate, 11 Mounting hole, 2 Sliding bracket, 21 Sliding hole, 3 Collection tray, 31 Collection cavity, 4 First mounting bracket, 41 First through hole, 42 First mounting foot, 5 Second mounting bracket, 51 Second through hole, 52 Second mounting foot, 6 Adjusting rod, 61 Threaded part, 62 Sliding part, 63 Screw hole, 7 Fixing component, 8 First limiting mechanism, 81 Screw, 82 First limiting head, 9 Second limiting mechanism, 91 Second limiting head. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0014] Reference Figure 1-4A machining fixture for a gearbox includes a mounting plate 1. A sliding frame 2 is symmetrically arranged on the upper surface of the mounting plate 1, on which multiple adjusting rods 6 are evenly arranged and slidably fitted. A second mounting frame 5 is vertically mounted on the middle of the side of one sliding frame 2 away from the other sliding frame 2 on the mounting plate 1. A first mounting frame 4 is symmetrically and vertically arranged on both sides of the second mounting frame 5. Both the first mounting frame 4 and the second mounting frame 5 are used to hold the adjusting rods 6. A first limiting mechanism 8 and a second limiting mechanism 9 are installed at the ends of the adjusting rods 6 away from the first mounting frame 4 and the second mounting frame 5, for holding the gearbox housing.
[0015] The mounting plate 1 has multiple mounting holes 11 for mounting the first mounting bracket 4 and the second mounting bracket 5. A collection tray 3 is horizontally placed on the upper surface of the mounting plate 1 between the two sliding brackets 2. The collection tray 3 has a collection cavity 31 for collecting liquid that falls during gearbox processing.
[0016] In addition, the sliding frame 2 has multiple sliding holes 21, and the adjusting rod 6 is slidably engaged in the sliding holes 21, which facilitates the linear sliding of the adjusting rod 6.
[0017] Meanwhile, the adjusting rod 6 includes a rod body including a sliding part 62 and a threaded part 61. The threaded part 61 is symmetrically screwed with a fixing component 7. The sliding part 62 has a screw hole 63 at one end of the rod body. The screw hole 63 is used for the installation of the first limiting mechanism 8 and the second limiting mechanism 9. The screw hole 63 facilitates the replacement of different first limiting mechanisms 8 and second limiting mechanisms 9.
[0018] The first mounting bracket 4 has multiple first through holes 41 evenly arranged vertically on its plate, and a first mounting foot 42 is provided at the bottom of the plate. The second mounting bracket 5 has multiple second through holes 51 evenly arranged vertically on its plate, and a second mounting foot 52 is provided at the bottom of the plate. Both the first through holes 41 and the second through holes 51 are larger than the diameter of the sliding part 62 rod. The first mounting foot 42 and the second mounting foot 52 are used to install at the mounting hole 11. The first through holes 41 and the second through holes 51 facilitate the passage of the adjusting rod 6.
[0019] Furthermore, the first limiting mechanism 8 includes a first limiting head 82, on which a screw 81 is provided for screwing into the screw hole 63. The second limiting mechanism 9 includes a second limiting head 91, which is screwed into the screw hole 63 in the same way as the first limiting mechanism 8. The first limiting head 82 and the second limiting head 91 are used to position the gearbox housing.
[0020] In this embodiment, when the gearbox cannot be laid flat due to simple processing such as coloring and assembly on the surface of the gearbox, this device can be used for positioning. By extending the adjusting rods 6 on both sides, the first limiting mechanism 8 and the second limiting mechanism 9 can be able to hold the uneven surface of the gearbox.
[0021] Furthermore, when adjusting the adjusting rod 6, loosen the fixing parts 7 that are tightened on both sides of the first mounting bracket 4 and the second mounting bracket 5, and then the sliding part 62 can slide at the sliding hole 21 to adjust the distance that the adjusting rod 6 extends on the sliding bracket 2. After the adjustment is completed, tighten the fixing parts 7 on both sides of the plates of the first mounting bracket 4 and the second mounting bracket 5.
[0022] Furthermore, based on the gearbox model, appropriate limit heads are selected. The second limit head 91 is used for support with a large contact area, and the first limit head 82 is used for support with a small contact area.
[0023] The collection tray 3 is placed between the two sliding frames 2, and the collection chamber 31 collects and recycles the processing waste liquid. Figure 2 To avoid polluting the environment.
[0024] In this invention, multiple adjustable rods 6 on the sliding frame 2, which can be adjusted laterally, work in conjunction with the first limiting mechanism 8 and the second limiting mechanism 9 to flexibly match the concave and convex surfaces of the gearbox. The sliding part 62 of the adjusting rod 6 moves freely within the sliding hole 21, and the threaded part 61 is locked by the fixing component 7. Figure 3 To achieve precise positioning, the first limiting head 82 and the second limiting head 91 are screwed into the screw hole 63 of the adjusting rod 6 via the screw 81. Figure 4 The appropriate limiting head can be selected according to the shape of the gearbox contact surface.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A machining tool for a gear box comprising a mounting plate (1), characterized in that, The mounting plate (1) upper surface is symmetrically provided with a plurality of sliding frames (2) uniformly arranged with a plurality of adjusting rods (6) slidingly fitted thereon, one of the sliding frames (2) on the mounting plate (1) is vertically installed with a second mounting frame (5) at the middle of the side away from the other sliding frame (2), the two sides of the second mounting frame (5) are symmetrically vertically provided with first mounting frames (4), the first mounting frames (4) and the second mounting frame (5) are used for clamping the adjusting rods (6), and the other side end of the adjusting rod (6) away from the first mounting frame (4) and the second mounting frame (5) is provided with a first limiting mechanism (8) and a second limiting mechanism (9) for clamping the gear box shell; A plurality of sliding holes (21) are formed in the sliding frame (2), and the adjusting rod (6) is slidingly fitted in the sliding hole (21); The adjusting rod (6) includes a rod body including a sliding part (62) and a threaded part (61), the threaded part (61) is symmetrically rotatably provided with a fixing part (7) on the rod body, and a screw hole (63) is formed in the side end of the sliding part (62), and the screw hole (63) is used for mounting the first limiting mechanism (8) and the second limiting mechanism (9); A plurality of first through holes (41) are uniformly arranged and formed in the plate body of the first mounting frame (4) in the vertical direction, and a first mounting leg (42) is arranged at the bottom of the plate body of the first mounting frame (4); and a plurality of second through holes (51) are uniformly arranged and formed in the plate body of the second mounting frame (5) in the vertical direction. The first limiting mechanism (8) includes a first limiting head (82), and a screw rod (81) is arranged on the first limiting head (82) and rotatably arranged in the screw hole (63); the second limiting mechanism (9) includes a second limiting head (91), and the second limiting head (91) is rotatably arranged in the screw hole (63) like the first limiting mechanism (8); and the first limiting head (82) and the second limiting head (91) are used for positioning the gear box shell.
2. A machining tooling for a gear box as claimed in claim 1, wherein, A plurality of mounting holes (11) for mounting the first mounting frame (4) and the second mounting frame (5) are formed in the mounting plate (1), and a collecting disc (3) is horizontally arranged between the two sliding frames (2) on the upper surface of the mounting plate (1).
3. A machining tooling for a gear box as claimed in claim 1, wherein, The second mounting leg (52) is arranged at the bottom of the plate body of the second mounting frame (5), the first through hole (41) and the second through hole (51) are larger than the diameter of the rod body of the sliding part (62), and the first mounting leg (42) and the second mounting leg (52) are used for mounting in the mounting hole (11).