An adjustable fixture
Patent Information
- Application Number
- CN202522199191.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0004]但上述专利中对金属件夹紧固定时,需要通过液压缸带动一侧第一夹块的移动,才能够对金属件夹紧固定,而第一夹块和第二夹块之间的距离较小,故而难以对两个夹块之间的距离调节,在对尺寸规格更大的金属件固定夹紧时存在局限性,降低对金属件固定时的灵活性,因此为解决以上问题,我们提供了一种可调节式固定装置
1、 该可调节式固定装置,通过调节传动件的设置,能够实现移动下压件与固定下压件的间距灵活调整,其中利用驱动电机带动驱动轴及驱动齿轮的转动,能够使齿轮与齿板的啮合传动,可以使调节板带动移动下压件稳定移动,配合滑板在滑槽内的导向,能够拓宽间距调节范围,适配不同规格金属件,提升了固定操作的通用性与灵活性,解决了传统依赖液压缸带动夹块移动,夹块初始间距小且调节范围窄,面对大尺寸金属件时难以适配,导致固定操作受限的问题。
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Figure CN224725752U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fixing fixture technology, and more particularly to an adjustable fixing device. Background Technology
[0002] Fixtures are devices used in metal processing to position and clamp workpieces. They ensure the workpiece is stable during processing and prevent vibration or displacement from affecting accuracy. They typically consist of positioning elements, clamping mechanisms, and bases. Clamping force is applied mechanically or hydraulically. They are suitable for metal workpieces of different shapes and sizes. If the workpiece is not fixed during metal processing, it is easy for it to shift due to the force of the tool, resulting in dimensional deviations, excessive surface roughness, or even safety accidents. Therefore, fixtures are needed to clamp and fix it.
[0003] Chinese Patent No. CN214444115U discloses a metal processing fixing device, including a base. A hydraulic cylinder is fixedly connected to the right side of the upper surface of the base. The output end of the hydraulic cylinder is fixedly connected to the right side of a first clamping block. A first support plate is fixedly connected to the middle left side of the first clamping block. This metal processing fixing device, through the hydraulic cylinder, enables the first clamping block to move left and right. The cooperation of the first and second support plates provides support for the metal plate. The cooperation of the first clamping blocks fixes the metal plate. The combination of a drive motor, a driving wheel, a driven wheel, and bolts allows the pressure plate to limit the upper and lower positions of the metal plate.
[0004] However, in the aforementioned patent, when clamping and fixing metal parts, it is necessary to use a hydraulic cylinder to drive the movement of the first clamping block on one side in order to clamp and fix the metal parts. The distance between the first clamping block and the second clamping block is small, so it is difficult to adjust the distance between the two clamping blocks. This has limitations when clamping and fixing metal parts with larger dimensions, reducing the flexibility when fixing metal parts. Therefore, in order to solve the above problems, we provide an adjustable fixing device. Utility Model Content
[0005] The purpose of this utility model is to provide an adjustable fixing device to solve the problem mentioned in the background art that when clamping and fixing metal parts, it is necessary to use a hydraulic cylinder to drive the movement of the first clamping block on one side in order to clamp and fix the metal parts. However, the distance between the first clamping block and the second clamping block is small, so it is difficult to adjust the distance between the two clamping blocks. This has limitations when clamping and fixing larger metal parts and reduces the flexibility when fixing metal parts.
[0006] The embodiments of this application adopt the following technical solutions: An adjustable fixing device includes a carrier plate, a fixing pressure member fixedly mounted on the upper surface of the carrier plate, a movable pressure member disposed above the carrier plate, an adjusting plate disposed on one side of the carrier plate, a fixing cover fixedly embedded on one side of the adjusting plate, an electro-hydraulic actuator fixedly mounted on the inner wall of the fixing cover, the telescopic end of the electro-hydraulic actuator fixedly mounted to one side of the movable pressure member, an adjusting transmission member disposed below the carrier plate, the adjusting transmission member including a drive motor fixedly mounted on the bottom surface of the carrier plate, a drive shaft fixedly mounted on the output end of the drive motor, a drive gear fixedly connected to the outer surface of the drive shaft, a transmission plate fixedly connected to one side of the adjusting plate, a toothed plate fixedly connected to the bottom surface of the transmission plate, and the top end of the drive gear meshing with the bottom surface of the toothed plate.
[0007] Preferably, the fixed pressing component includes a support stand, one side of which has a transmission cavity. A first bearing is fixedly embedded in the inner wall of the transmission cavity. A transmission screw is fixedly connected to the inner ring of the first bearing. A threaded lifting plate is threadedly connected to the outer surface of the transmission screw. A fixed pressure plate is fixedly connected to one side of the threaded lifting plate. The threaded lifting plate is located above the carrier plate. A rotating handwheel is fixedly installed at the top of the transmission screw.
[0008] Preferably, a groove is provided on one side of the carrier plate, and a slide plate is slidably connected to the inner wall of the groove. One side of the slide plate is fixedly connected to one side of the adjustment plate.
[0009] Preferably, a sliding hole is provided on one side of the adjusting plate, and a sliding rod is slidably connected to the inner wall of the sliding hole. One end of the sliding rod is fixedly connected to one side of the moving pressing member. An adjusting hole is provided on the bottom surface of the carrier plate, and the transmission plate is located inside the adjusting hole.
[0010] Preferably, a support side plate is fixedly installed on the bottom surface of the carrier plate, a second bearing is fixedly embedded on one side of the support side plate, the inner ring of the second bearing is fixedly connected to the outer surface of the drive shaft, a stable support is fixedly connected to the bottom surface of the carrier plate, and a shock-absorbing pad is fixedly connected to the bottom surface of the stable support.
[0011] The above-described technical solutions adopted in the embodiments of this application can achieve the following beneficial effects: 1. This adjustable fixing device allows for flexible adjustment of the distance between the moving and fixed pressing parts by adjusting the transmission components. The drive motor rotates the drive shaft and drive gears, enabling meshing transmission between the gears and the toothed plate. This allows the adjusting plate to move the moving pressing part stably. Combined with the guide plate within the slide groove, the distance adjustment range is widened, accommodating metal parts of different specifications. This improves the versatility and flexibility of the fixing operation, solving the problem of traditional methods that rely on hydraulic cylinders to move the clamping blocks, resulting in small initial clamping distances and narrow adjustment ranges, making it difficult to adapt to large-sized metal parts and limiting the fixing operation.
[0012] 2. This adjustable fixing device, by driving the transmission screw in the fixed pressing component, allows the threaded lifting plate to drive the fixed pressure plate to apply vertical pressure from the top. The moving pressing component can be horizontally clamped from the side under the action of the electro-hydraulic push rod, and can be repeatedly pressed down from the top to fix it, forming a three-dimensional fixing structure with top and side cooperation. At the same time, the sliding of the slide rod in the sliding hole ensures stable side clamping and avoids displacement of metal parts during processing. This not only ensures processing accuracy but also reduces safety hazards caused by workpiece loosening, improving the efficiency and reliability of metal processing. Attached Figure Description
[0013] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 See: A three-dimensional structural diagram of the adjustable fixing device of this utility model from the front view; Figure 2 See below: A three-dimensional structural diagram of the adjustable fixing device of this utility model from below; Figure 3 See: A frontal sectional view of the adjustable fixing device of this utility model; Figure 4 See: A three-dimensional structural diagram of the adjusting plate in the adjustable fixing device of this utility model, viewed from below; Figure 5 See: A frontal sectional view of the fixing clamp in the adjustable fixing device of this utility model.
[0014] In the diagram: 1. Carrier plate; 2. Fixed pressing component; 21. Support stand; 22. Transmission cavity; 23. First bearing; 24. Transmission screw; 25. Threaded lifting plate; 26. Fixed pressure plate; 27. Rotating handwheel; 3. Moving pressing component; 4. Adjusting plate; 5. Fixed cover; 6. Adjusting transmission component; 61. Drive motor; 62. Drive shaft; 63. Drive gear; 64. Support side plate; 65. Second bearing; 66. Gear plate; 67. Transmission plate; 68. Adjusting hole; 7. Electro-hydraulic actuator; 8. Slide plate; 9. Slide rod; 10. Slide hole; 11. Stable support; 12. Slide groove. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0016] Example 1 As attached Figure 1 , Figure 2 and Figure 3 An adjustable fixing device is shown, including a carrier plate 1. A fixing pressure member 2 is fixedly installed on the upper surface of the carrier plate 1. A movable pressure member 3 is provided above the carrier plate 1. An adjusting plate 4 is provided on one side of the carrier plate 1. A fixing cover 5 is fixedly embedded on one side of the adjusting plate 4. An electro-hydraulic actuator 7 is fixedly installed on the inner wall of the fixing cover 5. The telescopic end of the electro-hydraulic actuator 7 is fixedly installed with one side of the movable pressure member 3. An adjusting transmission member 6 is provided below the carrier plate 1. The adjusting transmission member 6 includes a drive motor 61 fixedly installed on the bottom surface of the carrier plate 1. A drive shaft 62 is fixedly installed on the output end of the drive motor 61. A drive gear 63 is fixedly connected to the outer surface of the drive shaft 62. A transmission plate 67 is fixedly connected to one side of the adjusting plate 4. A toothed plate 66 is fixedly connected to the bottom surface of the transmission plate 67. The top end of the drive gear 63 meshes with the bottom surface of the toothed plate 66.
[0017] As can be seen from the above description, this utility model has the following beneficial effects: by adjusting the setting of the transmission component 6, the distance between the movable pressing component 3 and the fixed pressing component 2 can be flexibly adjusted. The drive motor 61 drives the drive shaft 62 and the drive gear 63 to rotate, which enables the gear and the toothed plate 66 to mesh and transmit power. This allows the adjusting plate 4 to drive the movable pressing component 3 to move stably. With the guide of the slide plate 8 in the slide groove 12, the distance adjustment range can be widened, adapting to metal parts of different specifications and improving the versatility and flexibility of the fixed operation.
[0018] Example 2 Based on Embodiment 1, the solution in Embodiment 1 will be further described in detail below, with reference to the specific working method described in detail: like Figure 1 and Figure 2 As shown, in a preferred embodiment, the fixed pressing member 2 includes a support base 21. A transmission cavity 22 is provided on one side of the support base 21. Two first bearings 23 are fixedly embedded in the inner wall of the transmission cavity 22. The inner rings of the two first bearings 23 are fixedly connected to a transmission screw 24. A threaded lifting plate 25 is threadedly connected to the outer surface of the transmission screw 24. A fixed pressure plate 26 is fixedly connected to one side of the threaded lifting plate 25. The threaded lifting plate 25 is located above the carrier plate 1. A rotating handwheel 27 is fixedly installed at the top of the transmission screw 24. Furthermore, the support base 21 provides stable support, and the transmission cavity 22 provides space for the threaded lifting plate 25 to move. When the rotating handwheel 27 is rotated, the transmission screw 24 rotates smoothly within the two first bearings 23. Through threaded engagement, the threaded lifting plate 25 moves up and down along the cavity, enabling the fixed pressure plate 26 to press or release the top of the metal part, achieving reliable vertical fixation, adapting to the clamping requirements of workpieces of different thicknesses, and improving the controllability of the fixing operation.
[0019] like Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, in a preferred embodiment, two grooves 12 are provided on one side of the carrier plate 1. Slide plates 8 are slidably connected to the inner walls of both grooves 12. The sides of the two slide plates 8 that are close to each other are fixedly connected to the two sides of the adjusting plate 4. Two sliding holes 10 are provided on one side of the adjusting plate 4. Two sliding rods 9 are slidably connected to the inner walls of both sliding holes 10. One end of each sliding rod 9 is fixedly connected to one side of the moving pressing member 3. An adjusting hole 68 is provided on the bottom surface of the carrier plate 1. A transmission plate 67 is located inside the adjusting hole 68. Two supporting side plates 64 are fixedly installed on the bottom surface of the carrier plate 1. Second bearings 65 are fixedly embedded on the sides of the two supporting side plates 64 that are close to each other. The inner rings of the two second bearings 65 are fixedly connected to the outer surfaces of both ends of the drive shaft 62. Two sets of stable supports 11 are fixedly connected to the bottom surface of plate 1. Both stable supports 11 are fixedly connected to the bottom surface of shock-absorbing pads. Furthermore, when the slide plate 8 slides along the slide groove 12, it can provide guidance and constraint for the adjusting plate 4 to prevent it from deviating during movement. The combination of the slide hole 10 and the slide rod 9 ensures that the moving pressing part 3 moves horizontally accurately. When the electro-hydraulic push rod 7 extends and retracts, the slide rod 9 slides along the slide hole 10 to limit the movement trajectory of the moving pressing part 3, ensuring that the side clamping force is evenly applied to the workpiece and enhancing the fixing stability. The drive shaft 62 rotates stably in the support side plate 64 through two second bearings 65, reducing the vibration when the drive gear 63 meshes with the toothed plate 66. The two sets of stable supports 11 and the bottom shock-absorbing pads reduce the overall vibration of the device and prevent the device from shaking during processing.
[0020] The working process of this utility model is as follows: When using this adjustable fixing device, first activate the adjusting transmission component 6. The drive motor 61 outputs power to drive the drive shaft 62 to rotate, which causes the drive gear 63 on the surface of the drive shaft 62 to rotate accordingly. By using the drive gear 63 to mesh with the toothed plate 66 on the bottom surface of the transmission plate 67, the transmission plate 67 can be moved within the adjusting hole 68, thereby causing the adjusting plate 4 connected to the transmission plate 67 to move. By sliding the adjusting plate 4, the distance between the moving lower pressure component 3 and the fixed lower pressure component 2 can be adjusted to adapt to the size of the metal part to be fixed.
[0021] After the spacing is adjusted, place the metal part and rotate the rotating handwheel 27 at the top of the transmission screw 24 in the fixed pressing part 2. The transmission screw 24 rotates in the two first bearings 23, driving the threaded lifting plate 25 with the threaded connection on the outer surface to move down along the transmission cavity 22, so that the fixed pressure plate 26 on one side of the threaded lifting plate 25 presses the metal part from above. Then, the electro-hydraulic push rod 7 in the fixed cover 5 extends and pushes the moving pressing part 3 to move. The moving pressing part 3 drives the slide rod 9 to slide in the slide hole 10, clamping the other side of the metal part from the side. Then, according to the fixing method of the fixed pressing part 2, the metal part is pressed down and fixed from the top again, thus completing the fixing process of the metal part, which is convenient for subsequent processing. This is the working process and working principle of the device.
[0022] It should also be noted that, in terms of circuit structure, the drive and control circuits of this utility model are common and mature technologies. Those skilled in the art can select appropriate circuit components to build the circuit according to the power requirements and control requirements of the equipment. For the power supply components, common general power supply equipment on the market and electrical components of this application can be used. These are all common electrical equipment in the prior art. In addition, it needs to be connected to an external controller. The control circuit can be implemented by those skilled in the art through simple programming. This application will not elaborate further.
[0023] The above description is merely an embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this application should be included within the scope of the claims. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An adjustable fixture comprising a carrier plate (1), characterized in that: A fixed pressing member (2) is fixedly installed on the upper surface of the carrier plate (1). A movable pressing member (3) is provided above the carrier plate (1). An adjusting plate (4) is provided on one side of the carrier plate (1). A fixed cover (5) is fixedly embedded on one side of the adjusting plate (4). An electro-hydraulic push rod (7) is fixedly installed on the inner wall of the fixed cover (5). The telescopic end of the electro-hydraulic push rod (7) is fixedly installed on one side of the movable pressing member (3). An adjusting transmission member (6) is provided below the carrier plate (1). The adjusting transmission member (6) includes a drive motor (61) fixedly installed on the bottom surface of the carrier plate (1). A drive shaft (62) is fixedly installed on the output end of the drive motor (61). A drive gear (63) is fixedly connected to the outer surface of the drive shaft (62). A transmission plate (67) is fixedly connected to one side of the adjusting plate (4). A toothed plate (66) is fixedly connected to the bottom surface of the transmission plate (67). The top end of the drive gear (63) meshes with the bottom surface of the toothed plate (66).
2. An adjustable fixture as claimed in claim 1, wherein: The fixed pressing component (2) includes a support base (21), and a transmission cavity (22) is provided on one side of the support base (21). A first bearing (23) is fixedly embedded in the inner wall of the transmission cavity (22), and a transmission screw (24) is fixedly connected to the inner ring of the first bearing (23).
3. An adjustable fixture as claimed in claim 2, wherein: The outer surface of the transmission screw (24) is threadedly connected to a threaded lifting plate (25), and a fixed pressure plate (26) is fixedly connected to one side of the threaded lifting plate (25). The threaded lifting plate (25) is located above the carrier plate (1), and a rotating handwheel (27) is fixedly installed at the top of the transmission screw (24).
4. An adjustable fixture as claimed in claim 1, wherein: A groove (12) is provided on one side of the carrier plate (1), and a slide plate (8) is slidably connected to the inner wall of the groove (12). One side of the slide plate (8) is fixedly connected to one side of the adjustment plate (4).
5. An adjustable fixture as claimed in claim 1, wherein: The adjusting plate (4) has a sliding hole (10) on one side, and a sliding rod (9) is slidably connected to the inner wall of the sliding hole (10). One end of the sliding rod (9) is fixedly connected to one side of the moving pressing part (3).
6. An adjustable fixture as defined in claim 1, wherein: The bottom surface of the carrier plate (1) is provided with an adjustment hole (68), and the transmission plate (67) is located inside the adjustment hole (68).
7. An adjustable fixture as defined in claim 1, wherein: A support side plate (64) is fixedly installed on the bottom surface of the carrier plate (1), and a second bearing (65) is fixedly embedded on one side of the support side plate (64). The inner ring of the second bearing (65) is fixedly connected to the outer surface of the drive shaft (62).
8. An adjustable fixture as defined in claim 1, wherein: The bottom surface of the carrier plate (1) is fixedly connected to a sturdy support (11), and the bottom surface of the sturdy support (11) is fixedly connected to a shock-absorbing pad.
Citation Information
Patent Citations
Metal processing fixing device
CN214444115U