A gantry three-axis flat rail truss robot

Abstract

The utility model relates to truss robot technical field, concretely is a portal three -dimensional flat rail truss robot, including two portal frames, the top of two portal frames all is fixedly connected with X -axis electric slide rail, is provided with Y -axis electric slide rail between two X -axis electric slide rail, and the front of Y -axis electric slide rail is provided with Z -axis electric slide rail, the bottom of portal frame is fixedly connected with U -shaped frame, and the bottom of U -shaped frame is provided with mounting seat, and sets up horizontal fine adjustment mechanism between mounting seat and U -shaped frame. The utility model discloses through cooperation and use of hand wheel, worm, worm wheel, rotating lever, gear and rack, has realized the accurate fine adjustment of portal frame position, has solved the difficult problem that traditional portal frame installation must be strictly matched ground preset installation hole position, makes equipment to be able to quickly adapt to different installation environment, has improved installation efficiency and site adaptability significantly.

Description

Technical Field

[0001] This utility model relates to the field of gantry robot technology, specifically a gantry three-axis flat guide rail gantry robot. Background Technology

[0002] In modern industrial automation, gantry robots are widely used in material handling, parts assembly, and machine tool loading and unloading processes due to their stable structure, high motion precision, and large workspace. In particular, gantry robots with a gantry structure can achieve large-scale, high-precision three-dimensional spatial motion control through X, Y, and Z axis linkage, meeting the automation needs of complex industrial scenarios.

[0003] Currently, traditional gantry robots typically use a fixed-spacing gantry structure during installation. When the pre-set mounting hole positions on the ground in the actual installation environment do not match the gantry base, it is necessary to re-process the mounting foundation or customize a gantry of special dimensions. This not only increases installation costs and time but also limits the rapid deployment and adaptability of the equipment in different work scenarios. Utility Model Content

[0004] The purpose of this invention is to provide a gantry three-axis flat guide rail gantry robot to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A gantry three-axis flat guide rail gantry robot, including

[0007] Two gantry frames, each with an X-axis electric slide rail fixedly connected to its top, a Y-axis electric slide rail between the two X-axis electric slide rails, and a Z-axis electric slide rail on the front of the Y-axis electric slide rail.

[0008] The bottom end of the gantry is fixedly connected to a U-shaped frame, and the bottom end of the U-shaped frame is provided with a mounting base. A horizontal fine-tuning mechanism is provided between the mounting base and the U-shaped frame.

[0009] Preferably, the horizontal fine-tuning mechanism includes a linear guide rail fixedly connected laterally to the middle of the top of the mounting base, and a rotating rod rotatably connected to the middle of the U-shaped frame via a bearing. The top center of the linear guide rail is provided with a movable groove, and a rack is fixedly connected to the right side wall of the movable groove. The bottom end of the rotating rod is fixedly connected to a gear that meshes with the rack. The top end of the rotating rod extends into the interior of the gantry frame and is fixedly connected to a worm gear. The bottom outer side of the gantry frame is rotatably connected to a handwheel via a bearing, and the output shaft of the handwheel is fixedly connected to a worm gear that meshes with the worm gear.

[0010] Preferably, the horizontal fine-tuning mechanism further includes rollers rotatably connected to the four corners of the inner wall of the U-shaped frame via bearings, and bosses are fixedly connected to the outer sides of both ends of the linear guide rail, with the rollers making rolling contact with the surfaces of the bosses.

[0011] Preferably, scale bars are evenly distributed on both sides of the top end of the linear guide rail;

[0012] Preferably, flat guide rails are symmetrically fixedly connected to both sides of the front of the Z-axis electric slide rail, and a limit block is fixedly connected to the slider of the Z-axis electric slide rail. Both ends of the limit block are rotatably connected to rollers that cooperate with the flat guide rails through bearings.

[0013] Preferably, a fixing seat is fixedly connected to the front of the limiting block.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This gantry three-axis flat guide rail gantry robot, through the coordinated use of the handwheel, worm gear, worm wheel, rotating rod, gear and rack, achieves precise micro-adjustment of the gantry position, solving the problem that traditional gantry installation must strictly match the position of the pre-set installation holes on the ground, enabling the equipment to quickly adapt to different installation environments, and significantly improving installation efficiency and site adaptability.

[0016] 2. This gantry three-axis flat guide rail gantry robot, through the coordinated use of the linear guide rail, boss and roller, ensures the smooth movement and precise positioning of the gantry during the lateral adjustment process, solves the problems of jamming and position deviation that are easy to occur during the adjustment of traditional gantry, and improves the motion accuracy and long-term working stability of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the gear mounting structure of this utility model;

[0019] Figure 3 For the present utility model Figure 1 Enlarged view of point A in the middle;

[0020] Figure 4 For the present utility model Figure 1 Enlarged diagram of point B in the middle.

[0021] In the diagram: 1. Gantry frame; 2. X-axis electric slide rail; 3. Y-axis electric slide rail; 4. Z-axis electric slide rail; 5. U-shaped frame; 6. Mounting base; 7. Linear guide rail; 8. Rotating rod; 9. Movable groove; 10. Rack; 11. Gear; 12. Worm gear; 13. Handwheel; 14. Worm; 15. Roller one; 16. Boss; 17. Scale bar; 18. Flat guide rail; 19. Limit block; 20. Roller two; 21. Fixed base. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-4 As shown, this utility model provides a technical solution:

[0024] A gantry robot with three axes and flat guide rails includes two gantry frames 1. X-axis electric slide rails 2 are fixedly connected to the top of each gantry frame 1. A Y-axis electric slide rail 3 is positioned between the two X-axis electric slide rails 2. Both ends of the Y-axis electric slide rail 3 are fixedly connected to the sliders of the two X-axis electric slide rails 2. A Z-axis electric slide rail 4 is positioned on the front of the Y-axis electric slide rail 3, and its back is fixedly connected to the slider of the Y-axis electric slide rail 3. Flat guide rails 18 are symmetrically fixedly connected to both sides of the front of the Z-axis electric slide rail 4. Limiting blocks 19 are fixedly connected to the sliders of the Z-axis electric slide rail 4. Rollers 20 that cooperate with the flat guide rails 18 are rotatably connected to both ends of the limiting blocks 19 via bearings. A fixing seat 21 is fixedly connected to the front of the limiting blocks 19. A U-shaped frame 5 is fixedly connected to the bottom of the gantry frame 1. A mounting seat 6 is positioned at the bottom of the U-shaped frame 5. The mounting seat 6 is positioned between the U-shaped frame 5 and the mounting seat 6. A horizontal fine-tuning mechanism is provided, which includes a linear guide rail 7 horizontally fixedly connected to the middle of the top of the mounting base 6, and a rotating rod 8 rotatably connected to the middle of the U-shaped frame 5 via bearings. A movable groove 9 is provided in the middle of the top of the linear guide rail 7. A rack 10 is fixedly connected to the right wall of the movable groove 9. A gear 11 that meshes with the rack 10 is fixedly connected to the bottom of the rotating rod 8. The top of the rotating rod 8 extends into the interior of the gantry frame 1 and is fixedly connected to a worm gear 12. A handwheel 13 is rotatably connected to the outer side of the bottom of the gantry frame 1 via bearings. A worm 14 that meshes with the worm gear 12 is fixedly connected to the output shaft of the handwheel 13. The horizontal fine-tuning mechanism also includes rollers 15 rotatably connected to the four corners of the inner wall of the U-shaped frame 5 via bearings. Bosses 16 are fixedly connected to the outer sides of both ends of the linear guide rail 7. The rollers 15 roll in contact with the surface of the bosses 16. Scale bars 17 are evenly distributed on both sides of the top of the linear guide rail 7.

[0025] In this embodiment, the handwheel 13, worm gear 14, worm wheel 12, rotating rod 8, gear 11 and rack 10 are used in combination to achieve precise fine adjustment of the position of the gantry frame 1. This solves the problem that the traditional gantry frame must be strictly matched with the preset installation hole position on the ground during installation, enabling the equipment to quickly adapt to different installation environments and significantly improving installation efficiency and site adaptability.

[0026] Furthermore, the coordinated use of the linear guide rail 7, the boss 16, and the roller 15 ensures the smooth movement and precise positioning of the gantry 1 during the lateral adjustment process, solving the problems of jamming and positional deviation that are prone to occur during the adjustment of traditional gantry frames, and improving the motion accuracy and long-term working stability of the equipment.

[0027] Working principle: Two gantry frames 1 are fixed to the ground via U-shaped frames 5 and mounting bases 6 at their bottom ends, which are pre-drilled in the mounting holes. Once the mounting bases 6 are fixed to the ground, if it is necessary to adjust the lateral spacing between the two gantry frames 1, the handwheel 13 can be turned to rotate the worm gear 14. The worm gear 14 drives the worm wheel 12 to rotate, causing the rotating rod 8 to rotate synchronously. The gear 11 at the bottom of the rotating rod 8 meshes with the rack 10 in the movable groove 9 of the linear guide rail 7 fixed on the mounting base 6, thereby driving the U-shaped frame 5 and the gantry frame 1 above it to move along the linear guide rail 7 horizontally. The robot moves in one direction to achieve precise adjustment of the distance between the two gantry frames 1. At the same time, the rollers 15 at the four corners of the inner wall of the U-shaped frame 5 roll in contact with the bosses 16 at both ends of the linear guide rail 7 to ensure smooth movement. The scale bar 17 at the top of the linear guide rail 7 provides a precise reference for the distance adjustment. After the distance between the gantry frames 1 is adjusted to the correct position, the X-axis electric slide rail 2 is fixedly connected to the top of the gantry frame 1, and the installation and positioning of the whole machine is finally completed. This enables the robot to adapt to the installation requirements of different working scenarios and ensures the precise coordination of the X, Y and Z axis movements.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A gantry three-axis flat guide rail gantry robot, characterized in that: include Two gantry frames (1), each of the top ends of the two gantry frames (1) is fixedly connected to an X-axis electric slide rail (2), a Y-axis electric slide rail (3) is provided between the two X-axis electric slide rails (2), and a Z-axis electric slide rail (4) is provided on the front of the Y-axis electric slide rail (3). A U-shaped frame (5) is fixedly connected to the bottom end of the gantry frame (1). A mounting base (6) is provided at the bottom end of the U-shaped frame (5). A horizontal fine-tuning mechanism is provided between the mounting base (6) and the U-shaped frame (5). The horizontal fine-tuning mechanism includes a linear guide rail (7) fixedly connected laterally to the middle of the top end of the mounting base (6), and a rotating rod (8) rotatably connected to the middle of the U-shaped frame (5) via a bearing. A movable groove (9) is provided at the middle of the top end of the linear guide rail (7). A rack (10) is fixedly connected to the right side wall of the movable groove (9). A rack (10) is fixedly connected to the bottom end of the rotating rod (8) and the rack (10) is fixedly connected to the bottom end of the rotating rod (8). 0) The meshing gear (11), the top of the rotating rod (8) extends into the interior of the gantry frame (1) and is fixedly connected to the worm gear (12), the bottom outer side of the gantry frame (1) is rotatably connected to the handwheel (13) through the bearing, the output shaft of the handwheel (13) is fixedly connected to the worm gear (14) meshing with the worm gear (12), the horizontal fine adjustment mechanism also includes rollers (15) rotatably connected to the four corners of the inner wall of the U-shaped frame (5) through the bearing, the outer sides of both ends of the linear guide rail (7) are fixedly connected to the boss (16), the rollers (15) and the surface of the boss (16) are in rolling contact.

2. The gantry three-axis flat guide rail gantry robot according to claim 1, characterized in that: The linear guide (7) has scale bars (17) evenly distributed on both sides of its top end.

3. The gantry three-axis flat guide rail gantry robot according to claim 1, characterized in that: The Z-axis electric slide rail (4) has flat guide rails (18) fixedly connected symmetrically on both sides of its front. The slider of the Z-axis electric slide rail (4) is fixedly connected to a limit block (19). Both ends of the limit block (19) are rotatably connected to rollers (20) that cooperate with the flat guide rail (18) through bearings.

4. A gantry three-axis flat guide rail gantry robot according to claim 3, characterized in that: The front of the limiting block (19) is fixedly connected to a fixing seat (21).

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