A die cutting system for laminated structures
Patent Information
- Application Number
- CN202522212769.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0002]石墨烯叠层薄膜在生产制备环节,以及出货环节中具有诸多挑战:薄膜产品中由多个薄膜结构堆叠粘接而成,而这些薄膜需要进行模切成型、添加过程辅料协助生产、排废料等诸多繁琐的操作
[0011]The beneficial effects of this utility model are: it facilitates setting an angle for waste material discharge and plays a buffering role, avoiding jamming during material collection and ensuring reliable material collection.
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Figure CN224726078U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation technology, specifically to a die-cutting system with a stacked structure. Background Technology
[0002] The production and shipping of graphene laminated films present numerous challenges: the film products are composed of multiple stacked and bonded film structures, requiring many tedious operations such as die-cutting, adding process aids, and waste removal. Therefore, due to the complexity of operations in automated production lines, the applicant discovered that during the material receiving process, including waste removal and receiving intermediate products, slight asynchrony between different receiving shafts can easily cause jamming during receiving, necessitating a solution.
[0003] Therefore, there is an urgent need to develop a die-cutting system with a reliable stacked structure for the material receiving process. Utility Model Content
[0004] This utility model aims to solve at least one of the above-mentioned technical problems to a certain extent.
[0005] Therefore, the purpose of this utility model is to propose a die-cutting system with a stacked structure, which has a reliable material receiving process.
[0006] To achieve the above objectives, embodiments of this utility model disclose a stacked die-cutting system, comprising: a frame, a feeding platform disposed in the middle of the frame, a plurality of die-cutting mechanisms disposed on the feeding platform, an offset shaft disposed between the die-cutting mechanisms and connected to the frame, a front feeding table disposed at the left end of the feeding platform and inclined downward, a first feeding shaft disposed at the lower left of the frame, a plurality of second feeding shafts and second receiving shafts disposed above the frame, and a first receiving shaft disposed at the lower right of the frame.
[0007] In addition, the die-cutting system with a laminated structure according to the above-described technical solution of this utility model may also have the following additional technical features: Optionally, the first feeding shaft is located below the extension line of the upper end face of the front feeding table.
[0008] Optionally, it also includes a vacuum motor disposed below the frame, a suction cup disposed on the front feeding platform, and a vacuum tube connecting the vacuum motor and the suction cup.
[0009] Optionally, a plurality of second feeding shafts and second receiving shafts are arranged alternately from left to right.
[0010] Optionally, a control panel located in the middle of the rack is also included.
[0011] The beneficial effects of this utility model are: it facilitates setting an angle for waste material discharge and plays a buffering role, avoiding jamming during material collection and ensuring reliable material collection. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of a stacked die-cutting system provided in one embodiment of the present invention; Figure 2 This is a schematic diagram of the workpiece connection of a stacked die-cutting system according to an embodiment of the present invention; Figure 3 This is a three-dimensional model diagram of a die-cutting system with a stacked structure provided in another embodiment of this utility model.
[0013] Figure label: 1-Frame; 2-Feeding platform; 3-Die-cutting mechanism; 4-Offset shaft; 5-Front-end feeding table; 6-First feeding shaft; 7-Second feeding shaft; 8-Second receiving shaft; 9-First receiving shaft; 10-Vacuum motor; 11-Vacuum tube. Detailed Implementation
[0014] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or components / elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0015] Figure 1 This is a schematic diagram of a stacked die-cutting system provided in one embodiment of the present invention; Figure 2 This is a schematic diagram of the workpiece connection of a stacked die-cutting system according to an embodiment of the present invention; Figure 3 This is a three-dimensional model diagram of a die-cutting system with a stacked structure provided in another embodiment of this utility model. (See diagram below.) Figure 1-3 As shown, the stacked die-cutting system includes: a frame 1, a feeding platform 2 located in the middle of the frame 1, several die-cutting mechanisms 3 located on the feeding platform 2, an offset shaft 4 located between the die-cutting mechanisms 3 and connected to the frame 1, a front feeding table 5 located at the left end of the feeding platform 2 and tilted downwards, a first feeding shaft 6 located at the lower left of the frame 1, several second feeding shafts 7 and second receiving shafts 8 located above the frame 1, and a first receiving shaft 9 located at the lower right of the frame 1.
[0016] Specifically, the workpiece strip to be processed is mounted at the leftmost first feeding shaft 6, and the finished workpiece strip is retrieved at the rightmost first receiving shaft 9; for example... Figure 2 As shown, the workpiece moves along the conveying platform 2 and eventually reaches the first receiving shaft 9, which is the position marked by the red line in the figure. When the process requires the addition of film material as an auxiliary material, the film material can be loaded into the second discharging shaft 7 above; for example... Figure 2 As shown, when the first die-cutting mechanism 3 needs to add film material, the film material is hung in the second feeding shaft 7 at the upper left and pulled into the first die-cutting mechanism 3 (the left-side die-cutting mechanism), as indicated by the blue line in the figure. When the process requires waste removal, the waste material is pulled to the bias shaft 4 from the rear of the die-cutting mechanism 3, and then routed through the bias shaft 4 to the receiving tray of the second receiving shaft 8 for collection; as shown... Figure 2 As shown, after the waste material comes out from behind the first die-cutting mechanism 3, it is pulled to the bias shaft 4 and then wrapped around to the second take-up shaft 8 at the upper left, which is the position marked by the purple line in the figure.
[0017] As can be seen, the die-cutting system of this application can perform functions other than conventional die-cutting, as well as the functions of adding auxiliary materials and removing waste. In particular, when removing waste, the waste is first pulled to the bias shaft 4 and then wrapped around the second take-up shaft 8. The bias shaft 4 facilitates setting an angle for waste removal, and the waste strip is buffered by the bias shaft 4 before being taken up, which can avoid the problem of jamming during waste removal.
[0018] It should be noted that the first receiving shaft 9 and the second receiving shaft 8 need to be connected to a relatively large frame because a motor for receiving materials is required to provide power for the receiving process. Example
[0019] The transparent protective film (adhesive side up), the original film (two strips backing each other), and the graphene superconducting foam are centered and bonded together. A half-cut is made from the graphite side down to the transparent protective film, removing the waste material from the graphene superconducting foam frame. The centered graphene superconducting foam is then bonded with a black film (adhesive side down), a blue protective film (adhesive side down), and a transparent protective film (adhesive side down), and secured with blue adhesive tape. After flipping, the transparent protective film is removed, and the centered graphene superconducting foam is bonded. The waste material from the graphene superconducting foam frame can be removed using the device with the bias shaft 4 described in this application, effectively preventing jamming during waste removal.
[0020] According to the stacked structure of the die-cutting system of this utility model, the offset shaft set between the die-cutting mechanisms can set the waste discharge angle, and the waste strip is buffered by the offset shaft 4 before being collected, which can avoid the problem of jamming during waste discharge and make the collection process reliable.
[0021] According to one embodiment of the present invention, the first feeding shaft 6 is located below the extension line of the upper end face of the front feeding table 5.
[0022] Specifically, the first feeding shaft 6 is located at a slightly lower position, which can cause the material conveying path to deflect, so that the front feeding table 5 plays a similar role to the offset shaft 4, which can ensure the smooth and reliable transport of the workpiece.
[0023] According to one embodiment of the present invention, it further includes a vacuum motor 10 disposed below the frame 1, a suction cup disposed on the front feeding table 5, and a vacuum tube 11 connecting the vacuum motor 10 and the suction cup.
[0024] Specifically, to prevent the workpiece hanging in the conveyor belt from loosening and falling off during machine stoppage or other operating conditions, a suction cup can be installed on the front conveyor table 5. The suction cup is provided by a vacuum motor 10 and a vacuum tube 11. It is activated to provide suction when the machine stops or in other necessary situations, so that the workpiece is adsorbed on the front conveyor table 5.
[0025] According to one embodiment of the present invention, a plurality of second feeding shafts 7 and second receiving shafts 8 are alternately arranged from left to right.
[0026] Specifically, new film material is added, then die-cut, and then waste material is collected. Since the process is carried out alternately, the second feeding shaft 7 and the second receiving shaft 8 can also be set alternately.
[0027] According to one embodiment of the present invention, a control panel disposed in the middle of the frame 1 is also included.
[0028] Specifically, the control panel is used to control the system's start and stop, and to monitor the speed of workpiece movement. It can also control the start and stop of the vacuum motor in this embodiment.
[0029] The above embodiments are preferred implementations of this application. In addition, this application can be implemented in other ways. Any obvious substitutions without departing from the concept of this application are within the protection scope of this application.
Claims
1. A die cutting system of a laminated structure, characterized by, include: The frame (1), the feeding platform (2) located in the middle of the frame (1), several die-cutting mechanisms (3) located on the feeding platform (2), the offset shaft (4) located between the die-cutting mechanisms (3) and connected to the frame (1), the front feeding table (5) located at the left end of the feeding platform (2) and tilted downward, the first feeding shaft (6) located at the lower left of the frame (1), several second feeding shafts (7) and second receiving shafts (8) located above the frame (1), and the first receiving shaft (9) located at the lower right of the frame (1).
2. A die cutting system for laminated structures according to claim 1, characterized in that: The first feeding shaft (6) is located below the extension line of the upper end face of the front feeding table (5).
3. The die cutting system of a laminated structure of claim 1, wherein: It also includes a vacuum motor (10) located below the frame (1), a suction cup located on the front feed table (5), and a vacuum tube (11) connecting the vacuum motor (10) and the suction cup.
4. The die cutting system of a laminated structure of claim 1, wherein: Multiple second feeding shafts (7) and second receiving shafts (8) are arranged alternately from left to right.
5. The die cutting system of a laminated structure of claim 1, wherein: It also includes a control panel located in the middle of the rack (1).