Concrete distribution and vibration apparatus

Abstract

The utility model relates to a kind of concrete distribution vibration equipment, comprising: distributor, lifting platform, vibration table and noise reduction interval;The distributor, the lifting platform and the vibration table are all arranged in the noise reduction interval;The distributor is arranged in the upper portion of the noise reduction interval, and the upper portion of the noise reduction interval has distribution work station for distributing workpiece;The vibration table is arranged in the bottom of the noise reduction interval, and the lower portion of the noise reduction interval has vibration work station for vibrating workpiece;The lifting platform can lift workpiece to vibration work station, for distribution processing, or lower workpiece to vibration work station, for vibration processing.The concrete distribution vibration equipment distributor, vibration table, lifting platform of the utility model are located in the same projection plane position, under the condition of guaranteeing production line work station not to reduce, make full use of three-dimensional space, reduce production line circulation time, improve production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of concrete placing technology, and in particular relates to a concrete placing vibration device. Background Technology

[0002] In the production of concrete products, placement and vibration are two key processes. In traditional concrete production equipment, these processes are typically performed at different stations, requiring workpieces to be transferred between them. This not only increases the floor space required for the production line but also extends the production cycle and reduces efficiency. Furthermore, the noise generated during vibration and the dust produced during placement negatively impact the production environment and operators, failing to meet environmental protection requirements. Therefore, there is an urgent need for a concrete placement vibration equipment that can integrate the placement and vibration processes, improving production efficiency while meeting environmental requirements. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In view of the existing technical problems, this utility model provides a concrete placing vibration device.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] A concrete placing vibration device includes: a placing boom, a lifting platform, a vibration table, and a noise reduction chamber;

[0008] The fabric placing machine, the lifting platform, and the vibration table are all located inside the noise reduction room;

[0009] The cloth-laying machine is located above the noise reduction chamber, and the upper part of the noise reduction chamber has a cloth-laying station for cloth-laying workpieces.

[0010] The vibration table is located at the bottom of the noise reduction chamber, and the lower part of the noise reduction chamber has a vibration station for vibrating the workpiece.

[0011] The lifting platform can raise the workpiece to the vibration station for fabric processing, or lower the workpiece to the vibration station for vibration processing.

[0012] Preferably, the top of the noise reduction room is provided with a first automatic door;

[0013] The first automatic door is located above the fabric placing machine and is used for receiving materials by the fabric placing machine;

[0014] The side end face of the noise reduction room is provided with a second automatic door and a third automatic door from top to bottom;

[0015] The second automatic door corresponds to the entrance position of the lifting platform and is used for the workpiece to enter the lifting platform in the noise reduction room;

[0016] The third automatic door corresponds to the exit position of the lifting platform and is used for the workpiece to leave the lifting platform in the noise reduction room.

[0017] Preferably, it further includes: a material inlet / outlet platform;

[0018] The material inlet / outlet platform has two layers: an upper and a lower platform.

[0019] The upper platform of the material inlet / outlet platform corresponds to the second automatic door;

[0020] The lower platform of the material inlet / outlet platform corresponds to the third automatic door.

[0021] Preferably, the noise reduction chamber is further provided with a track beam assembly;

[0022] The track beam assembly is fixedly installed on the upper inner wall of the noise reduction chamber;

[0023] The cloth placing machine is located on the track beam assembly and can move on the track beam assembly to complete the cloth placing workpiece.

[0024] Preferably, the lifting platform includes: a left lifting assembly and a right lifting assembly;

[0025] The left lifting assembly and the right lifting assembly are respectively disposed on the left and right sides of the vibration table;

[0026] The left lifting assembly and the right lifting assembly have the same structure;

[0027] The left-side lifting assembly includes: a lifting frame and a lifting beam;

[0028] The lifting frame is located on one side of the vibration table;

[0029] The lifting beam is mounted on the lifting frame and can move up and down on the lifting frame to lift the workpiece to the cloth placement station or lower it to the vibration table.

[0030] Preferably, the lifting beam is located outside the vibration table, and when the lifting beam is lower than the height of the vibration table, the workpiece on the lifting beam can remain on the vibration table;

[0031] When the lifting beam is higher than the height of the vibration table, the workpiece on the vibration table can rise with the lifting beam.

[0032] Preferably, the lifting beam is equipped with a conveyor belt;

[0033] When the height of the lifting beam reaches the height of the third automatic door, the conveyor belt on the lifting beam can send the workpiece out of the noise reduction room through the third automatic door to reach the lower platform of the inlet / outlet platform.

[0034] Preferably, it also includes a controller;

[0035] The controller is located outside the noise reduction room and is communicatively connected to the first automatic door, the second automatic door, the third automatic door, the fabric laying machine, the lifting platform, and the vibration table.

[0036] Preferably, the housing of the noise reduction chamber is a double-layered glass structure.

[0037] (III) Beneficial Effects

[0038] The concrete placing vibration equipment provided in this application has the following outstanding effects:

[0039] The fabric feeding machine, vibrating table, and lifting platform are located on the same projection plane. While ensuring that the number of production line workstations is not reduced, the three-dimensional space is fully utilized to reduce production line turnover time and improve production efficiency.

[0040] The noise reduction room uses double-layered glass, which can effectively reduce the noise during the operation of the vibration table and the impact of dust during the fabric feeding process on other areas, so as to achieve the effect of an environmentally friendly production line. Attached Figure Description

[0041] Figure 1 A structural schematic diagram of a concrete placing vibration device provided by this utility model;

[0042] Figure 2 A structural schematic diagram of a concrete placing vibration device provided by this utility model;

[0043] Figure 3 A structural schematic diagram of a concrete placing vibration device provided by this utility model.

[0044] [Explanation of Labels in the Attached Image]

[0045] 1: Lifting platform; 2: Fabric placing machine; 3: Vibrating table; 4: Noise reduction room; 41: First automatic door; 42: Second automatic door; 43: Third automatic door; 5: Workpiece. Detailed Implementation

[0046] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0047] Example 1

[0048] like Figures 1-3As shown: This embodiment discloses a concrete placing vibration equipment, including: a placing machine 2, a lifting platform 1, a vibration table 3 and a noise reduction room 4.

[0049] The cloth placing machine 2, the lifting platform 1 and the vibrating table 3 are all located inside the noise reduction chamber 4; the cloth placing machine 2 is located at the upper part of the noise reduction chamber 4, and the upper part of the noise reduction chamber 4 has a cloth placing station for cloth placing workpiece 5.

[0050] The vibration table 3 is located at the bottom of the noise reduction chamber 4, and the lower part of the noise reduction chamber 4 has a vibration station for vibrating the workpiece 5; the lifting platform 1 can lift the workpiece 5 to the vibration station for fabric processing, or lower the workpiece 5 to the vibration station for vibration processing.

[0051] It should be noted that in actual application, workpiece 5 is first placed on lifting platform 1, lifting platform 1 rises to the material placement station, and material placement machine 2 places material on workpiece 5. After the material placement is completed, lifting platform 1 descends to the bottom, at which time workpiece 5 descends to the vibration station and performs vibration work on the vibration station.

[0052] In this embodiment, the fabric feeding machine 2, the vibration table 3, and the lifting platform 1 are located on the same projection plane. While ensuring that the number of production line workstations is not reduced, the three-dimensional space is fully utilized to reduce production line turnover time and improve production efficiency.

[0053] Completing the cloth-laying and vibration work of workpiece 5 in the noise reduction room 4 can effectively reduce the noise during the operation of the vibration table 3 and the impact of dust during cloth-laying on other areas, so as to achieve the effect of an environmentally friendly production line.

[0054] In this embodiment, the top of the noise reduction chamber 4 is provided with a first automatic door 41; the first automatic door 41 is located above the material placing machine 2 and is used by the material placing machine 2 to receive materials. The side end face of the noise reduction chamber 5 is provided with a second automatic door 42 and a third automatic door 43 from top to bottom; the second automatic door 42 corresponds to the entrance position of the lifting platform 1 and is used for the workpiece 5 to enter the lifting platform 1 in the noise reduction chamber 5; the third automatic door 43 corresponds to the exit position of the lifting platform 1 and is used for the workpiece 5 to leave the lifting platform 1 in the noise reduction chamber 4.

[0055] Specifically, the concrete placing vibration equipment provided in this embodiment further includes an inlet / outlet platform. The inlet / outlet platform has upper and lower platforms; the upper platform of the inlet / outlet platform corresponds to the second automatic door 42; and the lower platform of the inlet / outlet platform corresponds to the third automatic door 43.

[0056] In this embodiment, the noise reduction chamber 4 is further provided with a track beam assembly; the track beam assembly is fixedly installed on the upper inner wall of the noise reduction chamber 4; the cloth laying machine 2 is located on the track beam assembly and can move on the track beam assembly to complete the cloth laying work on the workpiece 5.

[0057] In detail, the lifting platform 1 includes: a left lifting assembly and a right lifting assembly; the left lifting assembly and the right lifting assembly are respectively disposed on the left and right sides of the vibration table; the left lifting assembly and the right lifting assembly have the same structure.

[0058] The left-side lifting assembly includes a lifting frame and a lifting beam.

[0059] The lifting frame is located on one side of the vibration table; the lifting beam is located on the lifting frame and can move up and down on the lifting frame to lift the workpiece 5 to the cloth-laying station or lower it onto the vibration table 5.

[0060] The lifting beam is located outside the vibration table 3. When the lifting beam is lower than the height of the vibration table 3, the workpiece 5 on the lifting beam can remain on the vibration table 3.

[0061] When the lifting beam is higher than the height of the vibration table 3, the workpiece 5 on the vibration table 3 can rise with the lifting beam.

[0062] In this embodiment, a conveyor belt is provided on the lifting beam; when the height of the lifting beam reaches the height of the third automatic door 43, the conveyor belt on the lifting beam can send the workpiece 5 out of the noise reduction room 4 through the third automatic door 43 to reach the lower platform of the material inlet / outlet platform.

[0063] The concrete placing vibration equipment provided in this embodiment also includes a controller; the controller is located outside the noise reduction room 4 and is communicatively connected to the first automatic door 41, the second automatic door 42, the third automatic door 43, the concrete placing machine 2, the lifting platform 1 and the vibration table 3 respectively.

[0064] In this embodiment, the shell of the noise reduction room 4 is a double-layer glass structure. The use of double-layer glass in the noise reduction room 4 can effectively reduce the noise during the operation of the vibration table 3 and the impact of dust during the fabric application on other areas, so as to achieve the effect of an environmentally friendly production line.

[0065] Example 2

[0066] like Figures 1-3 As shown: The specific structure and detailed assembly relationship of the concrete placing vibration equipment provided in this embodiment are as follows:

[0067] (I) Overall structural layout

[0068] The core of the concrete placing vibration equipment in this embodiment lies in integrating the placing machine 2, the vibration table 3, and the lifting platform 1 into the same noise reduction chamber 4, and positioning all three on the same projection plane. This layout fully utilizes three-dimensional space, reduces production line turnaround time, and significantly improves production efficiency without reducing the number of production line workstations.

[0069] The noise reduction chamber 4 serves as the working space for the entire equipment, and its shell adopts a double-layer glass structure. This double-layer glass structure can effectively reduce the noise generated during the operation of the vibration table 3 and the impact of dust generated during the fabric laying process on other areas, thereby achieving the effect of an environmentally friendly production line and creating a more comfortable and safe working environment for operators.

[0070] (ii) Door settings for noise reduction room 4

[0071] The top of the noise reduction chamber 4 is equipped with a first automatic door 41, which is located above the concrete placing boom 2 and is mainly used for receiving materials from the concrete placing boom 2. When concrete materials need to be added to the concrete placing boom 2, the first automatic door 41 opens automatically, and the materials can enter the concrete placing boom 2 through the conveying device above. After receiving the materials, the first automatic door 41 closes automatically, effectively preventing noise and dust leakage.

[0072] The side face of the noise reduction chamber 4 is equipped with a second automatic door 42 and a third automatic door 43 from top to bottom. The second automatic door 42 corresponds to the entrance position of the lifting platform 1, allowing the workpiece 5 to enter the lifting platform 1 inside the noise reduction chamber 4; the third automatic door 43 corresponds to the exit position of the lifting platform 1, allowing the workpiece 5 to leave the lifting platform 1 inside the noise reduction chamber 4. This door configuration allows the workpiece 5 to smoothly enter and exit the noise reduction chamber 4, achieving an automated production process.

[0073] (iii) Material inlet and outlet platform

[0074] To facilitate the entry and exit of workpiece 5, the concrete placing vibration equipment in this embodiment also includes an inlet / outlet platform. The inlet / outlet platform has two layers: the upper layer corresponds to the second automatic door 42, and the lower layer corresponds to the third automatic door 43. When workpiece 5 needs to enter the noise reduction chamber 4 for processing, it passes through the upper layer of the inlet / outlet platform and enters the lifting platform 1 via the second automatic door 42. After processing, workpiece 5 passes through the third automatic door 43 and enters the lower layer of the inlet / outlet platform from the lifting platform 1, completing the entire production process. This double-layer platform design improves the efficiency of workpiece 5 transportation and achieves automated and orderly inlet / outlet operation.

[0075] (iv) Fabric placing machine 2 and its moving device

[0076] The noise reduction chamber 4 is equipped with a track beam assembly, which is fixedly mounted on the upper inner wall of the chamber. The material placing machine 2 is located on the track beam assembly and can move along it. This configuration allows the material placing machine 2 to move within the noise reduction chamber 4 according to the position of the workpiece 5 and the material placing requirements, thus completing the material placing workpieces 5 at different positions. This movable material placing machine 2 design improves the flexibility and accuracy of material placing, meeting the material placing requirements of workpieces 5 with different specifications.

[0077] (v) Structure of Lifting Platform 1

[0078] The lifting platform 1 is an important component of this equipment, comprising a left lifting assembly and a right lifting assembly. The left and right lifting assemblies are respectively located on the left and right sides of the vibration table 3, and both have identical structures. Taking the left lifting assembly as an example, it includes a lifting frame and a lifting beam.

[0079] The lifting frame is located on one side of the vibration table 3, providing support and guidance for the lifting beam. The lifting beam is mounted on the lifting frame and can move up and down on the lifting frame. By moving the lifting beam up and down, the workpiece 5 can be lifted to the material placement station or lowered onto the vibration table 3.

[0080] Specifically, when the lifting beam is higher than the height of the vibration table 3, the workpiece 5 on the vibration table 3 can be raised with the lifting beam and transported to the material placement station for material placement processing; when the lifting beam is lower than the height of the vibration table 3, the workpiece 5 on the lifting beam can remain on the vibration table 3 for vibration processing.

[0081] In addition, a conveyor belt is installed on the lifting beam. When the height of the lifting beam reaches the height of the third automatic door 43, the conveyor belt on the lifting beam can send the workpiece 5 out of the noise reduction room 4 through the third automatic door 43, so that it reaches the lower platform of the inlet / outlet platform, completing the unloading process of the workpiece 5. The installation of the conveyor belt further improves the automation level of workpiece transportation, reduces manual operation, and improves production efficiency.

[0082] (vi) Controller

[0083] The concrete placing vibration equipment in this embodiment also includes a controller. The controller is located outside the noise reduction chamber 4 and is communicatively connected to the first automatic door 41, the second automatic door 42, the third automatic door 43, the concrete placing machine 2, the lifting platform 1, and the vibration table 3. The controller receives signals from each device and sends control commands to achieve automated control of the entire equipment.

[0084] For example, when workpiece 5 reaches the upper platform of the infeed / outfeed platform, the controller controls the second automatic door 42 to open, and workpiece 5 enters the lifting platform 1; then the controller controls the lifting platform 1 to rise to the material placement station, and the material placement machine 2 moves to the designated position on the track beam assembly to place the material; after the material placement is completed, the controller controls the lifting platform 1 to descend to the vibration station, and the vibration table 3 starts working to vibrate workpiece 5; after the vibration is completed, the controller controls the lifting platform 1 to rise to the height of the third automatic door 43, and the conveyor belt sends workpiece 5 out of the noise reduction room 4 to the lower platform of the infeed / outfeed platform. The entire process requires no manual intervention, realizing the automation and intelligence of production, and improving production efficiency and product quality.

[0085] (vii) Work Process

[0086] In practical applications, the processing flow for workpiece 5 is as follows:

[0087] Workpiece 5 is first placed on the upper platform of the infeed platform.

[0088] The controller controls the second automatic door 42 to open, and the workpiece 5 enters the lifting platform 1 in the noise reduction room 4 through the second automatic door 42.

[0089] The controller controls the lifting platform 1 to rise to the material placement station. At this time, the material placement machine 2 moves to the corresponding position on the track beam assembly to place the material on the workpiece 5.

[0090] After the fabric is laid, the controller lowers the lifting platform 1 to the bottom, and the workpiece 5 is simultaneously lowered to the vibration station.

[0091] The vibration table 3 vibrates the workpiece 5 at the vibration station to make the concrete more compact.

[0092] After vibration is completed, the controller controls the lifting platform 1 to rise. When the height of the lifting beam reaches the height of the third automatic door 43, the conveyor belt on the lifting beam sends the workpiece 5 out of the noise reduction room 4 through the third automatic door 43 and to the lower platform of the inlet and outlet platform, completing the entire processing process.

[0093] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can conceive of other specific embodiments of this utility model without creative effort, and these embodiments will all fall within the scope of protection of this utility model.

Claims

1. A concrete placing and vibrating apparatus, characterized by, include: Fabric placing machine, lifting platform, vibrating table and noise reduction room; The fabric placing machine, the lifting platform, and the vibration table are all located inside the noise reduction room; The cloth-laying machine is located above the noise reduction chamber, and the upper part of the noise reduction chamber has a cloth-laying station for cloth-laying workpieces. The vibration table is located at the bottom of the noise reduction chamber, and the lower part of the noise reduction chamber has a vibration station for vibrating the workpiece. The lifting platform can raise the workpiece to the vibration station for fabric processing, or lower the workpiece to the vibration station for vibration processing.

2. The concrete placing vibration equipment according to claim 1, characterized in that, The top of the noise reduction room is equipped with a first automatic door; The first automatic door is located above the fabric placing machine and is used for receiving materials by the fabric placing machine; The side end face of the noise reduction room is provided with a second automatic door and a third automatic door from top to bottom; The second automatic door corresponds to the entrance position of the lifting platform and is used for the workpiece to enter the lifting platform in the noise reduction room; The third automatic door corresponds to the exit position of the lifting platform and is used for the workpiece to leave the lifting platform in the noise reduction room.

3. The concrete placing vibration equipment according to claim 2, characterized in that, It also includes: material inlet / outlet platforms; The material inlet / outlet platform has two layers: an upper and a lower platform. The upper platform of the material inlet / outlet platform corresponds to the second automatic door; The lower platform of the material inlet / outlet platform corresponds to the third automatic door.

4. The concrete placing vibration equipment according to claim 3, characterized in that, The noise reduction chamber is also equipped with a track beam assembly. The track beam assembly is fixedly installed on the upper inner wall of the noise reduction chamber; The cloth placing machine is located on the track beam assembly and can move on the track beam assembly to complete the cloth placing workpiece.

5. The concrete placing vibration equipment according to claim 4, characterized in that, The lifting platform includes: a left lifting assembly and a right lifting assembly; The left lifting assembly and the right lifting assembly are respectively disposed on the left and right sides of the vibration table; The left lifting assembly and the right lifting assembly have the same structure; The left-side lifting assembly includes: a lifting frame and a lifting beam; The lifting frame is located on one side of the vibration table; The lifting beam is mounted on the lifting frame and can move up and down on the lifting frame to lift the workpiece to the cloth placement station or lower it to the vibration table.

6. The concrete placing vibration equipment according to claim 5, characterized in that, The lifting beam is located outside the vibration table. When the lifting beam is lower than the height of the vibration table, the workpiece on the lifting beam can remain on the vibration table. When the lifting beam is higher than the height of the vibration table, the workpiece on the vibration table can rise with the lifting beam.

7. The concrete placing vibration equipment according to claim 6, characterized in that, The lifting beam is equipped with a conveyor belt; When the height of the lifting beam reaches the height of the third automatic door, the conveyor belt on the lifting beam can send the workpiece out of the noise reduction room through the third automatic door to reach the lower platform of the inlet / outlet platform.

8. The concrete placing vibration equipment according to claim 7, characterized in that, It also includes the controller; The controller is located outside the noise reduction room and is communicatively connected to the first automatic door, the second automatic door, the third automatic door, the fabric laying machine, the lifting platform, and the vibration table.

9. The concrete placing vibration equipment according to claim 8, characterized in that, The noise reduction chamber has a double-layered glass structure.

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