A small prefabricated component prefabricating device
Patent Information
- Application Number
- CN202522278300.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]在混凝土浇筑构件之后,需要对构件进行脱模,才可进行使用,但是通常的脱模方法为,将模具拆除,或者翻动整个模具,掏出构件,这样的脱模方式费时费力
1、本实用新型通过将模板组件设为一体式结构,当需要进行模具的组装时,即可控制长侧模和短侧模进行转动,从而使其快速对接成型,因此可使工作人员对模板的组装更加方便快捷。
Smart Images

Figure CN224726118U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabrication equipment technology, and in particular to a small prefabrication component prefabrication equipment. Background Technology
[0002] Small precast components typically refer to small concrete or reinforced concrete products that are mass-produced in factories or prefabrication yards using standardized, modular methods. After curing to the specified strength, they are transported to construction or municipal engineering sites for installation as part of the project. Precast equipment, on the other hand, refers to the formwork used for pouring these components.
[0003] After concrete is poured, the components need to be demolded before they can be used. However, the usual demolding method is to remove the mold or turn the entire mold over and take out the component. This demolding method is time-consuming and laborious.
[0004] Therefore, it is necessary to provide a new small-scale prefabrication device to solve the above-mentioned technical problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a small prefabrication device for prefabricated components.
[0006] The small prefabricated component prefabrication device provided by this utility model includes: a base plate and a template assembly; The template assembly includes a bottom mold, a long side mold, and a short side mold, and the bottom of the bottom mold is a connecting component for assembling the bottom mold, the long side mold, and the short side mold; The connecting component includes a support frame, which is provided in two sets and symmetrically distributed on both sides of the bottom of the bottom mold. Each set of the support frame has two support frames and is symmetrically distributed. The support frame is fixedly connected to the bottom of the bottom mold, and a rotatably connected support shaft is installed between adjacent support frames. Two long side molds and two short side molds are provided and symmetrically distributed, and the long side molds and the short side molds are fixedly connected to the corresponding support shafts respectively.
[0007] Preferably, a plurality of evenly distributed telescopic rods are fixedly mounted between the top of the base plate and the bottom mold, and the two ends of the telescopic rods are fixedly connected to the corresponding base plate and bottom mold, respectively.
[0008] Preferably, symmetrically distributed support plates are fixedly installed on the top of the base plate, cams are rotatably installed between the support plates, and a drive motor for driving the cams to rotate is fixedly installed on the outer wall of the support plates.
[0009] Preferably, the sidewalls of the long side mold and the short side mold abut against the sidewall of the bottom mold and are attracted to each other by magnetic blocks, and multiple connecting cylinders are fixedly installed on the outer walls of the long side mold and the short side mold.
[0010] Preferably, a connecting plate is provided above the abutting part of the long side mold and the short side mold, and multiple connecting pins are fixedly installed at the bottom of the connecting plate.
[0011] Preferably, the connecting pin is inserted into the corresponding connecting cylinder, and the bottom of the connecting plate abuts against the top of the connecting cylinder and is attracted to each other by a magnetic block.
[0012] Compared with related technologies, the small prefabrication device for prefabricated components provided by this utility model has the following beneficial effects: 1. By designing the template components as an integrated structure, this utility model allows the long and short side molds to rotate when the mold needs to be assembled, thus enabling them to quickly connect and form the mold. This makes it more convenient and faster for workers to assemble the template.
[0013] 2. When pouring concrete, this utility model can reciprocate to drive the formwork to generate vibration force, thereby making the concrete fill the formwork more evenly. There is no need for workers to use additional vibration components to vibrate the concrete in each formwork. This not only reduces the workload of workers, but also improves the production efficiency of this device for precast components. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of the prefabrication device for small prefabricated components provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the bottom mold and connecting components. Figure 3 for Figure 1 The diagram shows the structure of the template component. Figure 4 for Figure 1 The diagram shows the structure of the base plate and its components.
[0015] The following are the labels in the diagram: 1. Base plate; 11. Support plate; 12. Cam; 13. Drive motor; 2. Template assembly; 21. Bottom mold; 22. Long side mold; 23. Short side mold; 24. Connecting cylinder; 3. Connecting assembly; 31. Support frame; 32. Support shaft; 4. Telescopic rod; 5. Connecting plate; 51. Connecting pin. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0017] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0018] Please see Figures 1 to 4 The present invention provides a small prefabricated component prefabrication device, which includes: a base plate 1 and a template assembly 2.
[0019] In the embodiments of this utility model, please refer to Figures 1 to 4 The template component 2 includes a bottom mold 21, a long side mold 22, and a short side mold 23, and a connecting component 3 for assembling the bottom mold 21, the long side mold 22, and the short side mold 23. The connecting component 3 includes a support frame 31, which has two sets symmetrically distributed on both sides of the bottom of the bottom mold 21. Each set of support frames 31 has two sets symmetrically distributed. The support frames 31 are fixedly connected to the bottom of the bottom mold 21, and a rotatably connected support shaft 32 is installed between adjacent support frames 31. The long side mold 22 and the short side mold 23 each have two sets symmetrically distributed, and the long side mold 22 and the short side mold 23 are fixedly connected to the corresponding support shaft 32.
[0020] It should be noted that: by setting the connecting component 3, the bottom mold 21, the long side mold 22 and the short side mold 23 can be connected into a whole. In subsequent use, when the mold needs to be assembled, the long side mold 22 and the short side mold 23 can be controlled to rotate towards the bottom mold 21. When the two rotate to a vertical position, a template for casting precast parts can be quickly formed between them and the bottom mold 21 without the need to adjust the assembly angle. Therefore, it makes it more convenient and faster for workers to assemble the template.
[0021] In the embodiments of this utility model, please refer to Figures 1 to 4 Multiple evenly distributed telescopic rods 4 are fixedly mounted between the top of the base plate 1 and the bottom mold 21, and the two ends of the telescopic rods 4 are fixedly connected to the corresponding base plate 1 and bottom mold 21 respectively. Symmetrically distributed support plates 11 are fixedly installed on the top of the base plate 1. Cams 12 are rotatably mounted between the support plates 11, and a drive motor 13 for driving the cams 12 to rotate is fixedly installed on the outer wall of the support plates 11.
[0022] It should be noted that the template assembly 2 is installed by using the telescopic rod 4 to provide movable support. When pouring the precast component, after the concrete is added, the rotating cam 12 will drive the template assembly 2 to move up and down reciprocally. The vibration generated in this process can make the concrete fill the template more evenly. There is no need for workers to use additional vibration components to vibrate the concrete in each template. This not only reduces the workload of workers, but also improves the production efficiency of the device for precast components.
[0023] In the embodiments of this utility model, please refer to Figures 1 to 4 The side walls of the long side mold 22 and the short side mold 23 abut against the side wall of the bottom mold 21 and are attracted to each other by magnetic blocks. Multiple connecting cylinders 24 are fixedly installed on the outer walls of the long side mold 22 and the short side mold 23. A connecting plate 5 is provided above the abutting part of the long side mold 22 and the short side mold 23. Multiple connecting pins 51 are fixedly installed at the bottom of the connecting plate 5. The connecting pins 51 are inserted into the corresponding connecting cylinders 24. The bottom of the connecting plate 5 abuts against the top of the connecting cylinder 24 and is attracted to each other by magnetic blocks.
[0024] It should be noted that: by setting the connecting pin 51, when the connecting pin 51 is inserted into the connecting cylinder 24 during the assembly of the template, the long side mold 22 and the short side mold 23 can be fixed, so that the template assembly 2 can be smoothly formed into a template for the precast part to be cast and molded, which can avoid the phenomenon of the long side mold 22 or the short side mold 23 unfolding during the casting process.
[0025] The working principle of the small prefabricated component prefabrication device provided by this utility model is as follows: When using this device, the operator can first move the short side molds 23 on both sides as needed, so that they rotate on the support shaft 32. When the outer wall of the short side mold 23 abuts against the side wall of the bottom mold 21, they can be attracted to each other by the magnetic block, thereby achieving the initial positioning of the short side mold. Similarly, the long side mold 22 can be controlled to rotate to perform the initial positioning. After the initial positioning of the short side mold 23 and the long side mold 22 is completed, a template for casting the precast component can be formed between the short side mold 23, the long side mold 22 and the bottom mold 21. Then the connecting plate 5 can be removed and the connecting pin 51 at the bottom of the connecting plate 5 can be inserted into the connecting cylinder 24 on the outer wall of the long side mold 22 and the short side mold 23 until the bottom of the connecting plate 5 abuts against the top of the connecting cylinder 24. Then they can be attracted to each other by magnetic blocks, so that the connecting pin 51 can be stably located in the connecting cylinder 24. At this point, the short side mold 23, the long side mold 22 and the bottom mold 21 can be fixed. After the template is assembled, a film can be laid inside the template, and then reinforced concrete can be added inside the template. After the concrete is added, the drive motor 13 can be controlled to work. The working drive motor 13 can drive the cam 12 to rotate. Since the cam 12 has an elliptical structure, when the cam 12 rotates, the bottom mold 21 can be lifted to different heights, so that the template can move back and forth in the vertical direction smoothly. During this process, the vibration force generated by the template can make the concrete poured inside fill more evenly, thereby reducing the probability of holes appearing in the precast parts after later casting. Once the concrete has hardened, the connecting pin 51 can be pulled upwards first. Then, a pry bar can be used to pry open the long side mold 22 and the short side mold 23 to separate them from the precast component. Next, the connection between the bottom of the precast component and the bottom mold 21 can be lifted to disassemble the precast component.
[0026] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0027] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A small-scale prefabrication device for prefabricated components, characterized in that, include: Base plate (1) and template assembly (2); The template component (2) includes a bottom mold (21), a long side mold (22) and a short side mold (23), and the bottom of the bottom mold (21) is provided with a connecting component (3) for assembling the bottom mold (21), the long side mold (22) and the short side mold (23). The connecting component (3) includes a support frame (31). The support frame (31) is provided in two sets and symmetrically distributed on both sides of the bottom of the bottom mold (21). Each set of the support frame (31) has two sets and symmetrically distributed. The support frame (31) is fixedly connected to the bottom of the bottom mold (21), and a rotatably connected support shaft (32) is installed between adjacent support frames (31). The long side mold (22) and the short side mold (23) are provided in two and symmetrically distributed, and the long side mold (22) and the short side mold (23) are fixedly connected to the corresponding support shaft (32).
2. The small prefabricated component prefabrication device according to claim 1, characterized in that, Multiple evenly distributed telescopic rods (4) are fixedly mounted between the top of the base plate (1) and the bottom mold (21), and the two ends of the telescopic rods (4) are fixedly connected to the corresponding base plate (1) and bottom mold (21) respectively.
3. The small prefabricated component prefabrication device according to claim 2, characterized in that, The top of the base plate (1) is fixedly installed with symmetrically distributed support plates (11), and cams (12) are rotatably installed between the support plates (11). A drive motor (13) for driving the cams (12) to rotate is fixedly installed on the outer wall of the support plates (11).
4. The small prefabricated component prefabrication device according to claim 1, characterized in that, The sidewalls of the long side mold (22) and the short side mold (23) abut against the sidewall of the bottom mold (21) and are attracted to each other by magnetic blocks. Multiple connecting cylinders (24) are fixedly installed on the outer walls of the long side mold (22) and the short side mold (23).
5. The small prefabricated component prefabrication device according to claim 1, characterized in that, A connecting plate (5) is provided above the abutting part of the long side mold (22) and the short side mold (23), and multiple connecting pins (51) are fixedly installed at the bottom of the connecting plate (5).
6. The small prefabricated component prefabrication device according to claim 5, characterized in that, The connecting pin (51) is inserted into the corresponding connecting cylinder (24), and the bottom of the connecting plate (5) abuts against the top of the connecting cylinder (24) and is attracted to each other by a magnetic block.