Exhalation sensor housing manufacturing apparatus

Abstract

The utility model provides a kind of exhalation sensor shell manufacturing equipment, the exhalation sensor shell includes first shell, second shell and PIN needle, including six-axis robot, the rack being set around six-axis robot periphery, the six-axis robot is equipped with manipulator, the rack is equipped with feeding station, injection molding station, cutting station and product transmission station;The feeding station is used to transmit PIN needle, including transmission rail, the material table is equipped on the transmission rail, the material table is equipped with a plurality of storage stations, the plurality of storage stations are arrayed distribution.The utility model can complete automatic grabbing PIN needle, automatic grabbing injection molding product and assembling etc. action by six-axis robot, can integrate multiple processes to a device, replace artificial, reduce manual labor intensity, while, equipment cost can be reduced, production efficiency is improved;And the material table a plurality of storage stations are arrayed distribution, PIN needle can be batched by six-axis robot once, to improve production efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of sensor manufacturing equipment, and specifically relates to a device for manufacturing a breath sensor housing. Background Technology

[0002] Breath sensor housings, as precision devices used to detect the components of human exhaled breath, are widely used in medical diagnostics and health monitoring. They generally consist of a housing and PIN needles. The housing is divided into a first housing and a second housing. In the manufacturing process, injection molding is typically used to separately injection mold the first and second housings, and then the PIN needles are assembled to the housing. This involves multiple processes, including injection molding, PIN needle and housing assembly, and deburring. On the other hand, due to the tiny size and poor rigidity of the PIN needles, direct assembly into the housing can easily lead to problems such as needle misalignment, spacing deviation, or misalignment. Therefore, inserts, or auxiliary molds, are usually used. The PIN needles are first mounted onto the auxiliary mold, and then the PIN needles are mounted onto the housing through the auxiliary mold. Finally, the auxiliary mold is removed from the PIN needles. Current production methods mostly rely on manual operation, although some use automated tools to assist in the processes. However, this usually requires multiple machines, resulting in high equipment costs. Furthermore, PIN needles are typically fed one at a time, leading to high costs and low production efficiency in mass production.

[0003] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Summary of the Invention

[0004] The purpose of this invention is to provide a manufacturing device for a breath sensor housing, thereby overcoming the defects in the prior art.

[0005] To achieve the above objectives, this utility model provides a breath sensor housing manufacturing equipment. The breath sensor housing includes a first housing, a second housing, and PIN needles. It includes a six-axis robot and a frame arranged around the six-axis robot. The six-axis robot is equipped with a robotic arm. The frame is equipped with a feeding station, an injection molding station, a cutting station, and a product transfer station. The feeding station is used to transfer PIN needles and includes a transfer guide rail. The transfer guide rail is equipped with a material platform. The material platform is equipped with several storage stations arranged in an array.

[0006] Furthermore, preferably, the PIN pin is provided with an auxiliary mold, and the material table includes a base and a mold base disposed on the base, the mold base being provided with several rows of slots for accommodating the auxiliary mold.

[0007] Furthermore, preferably, the slot is provided with a number of auxiliary mold storage stations, which are arranged in an array.

[0008] Furthermore, preferably, the mold base is provided with a pin groove for PIN pin positioning.

[0009] Furthermore, preferably, the slot is provided with a limiting post, which is used to assist in limiting the mold position.

[0010] Furthermore, preferably, the limiting post passes through the mold base and is connected to the base.

[0011] Furthermore, preferably, the limiting post is detachably connected to the base.

[0012] Furthermore, preferably, an auxiliary mold storage station is formed between the two limiting posts.

[0013] Furthermore, preferably, the material platform is detachably connected to the base.

[0014] Furthermore, preferably, the transmission rails are provided with at least two sets.

[0015] Compared with the prior art, one aspect of this utility model has the following beneficial effects: This invention utilizes a six-axis robot to automatically grasp PIN pins, automatically grasp injection molded products, and assemble them. It can integrate multiple processes into one machine, replacing manual labor, reducing labor intensity, lowering equipment costs, and improving production efficiency. The material platform of this invention has several storage stations arranged in an array, which can be used by a six-axis robot to grab PIN pins in batches at one time, thereby improving production efficiency. This utility model has a slot, pin groove, limit post and other structures, which can be used for PIN pin positioning, thereby facilitating the precise grasping of materials by a six-axis robot. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a breath sensor housing manufacturing equipment according to the present invention.

[0017] Figure 2 This is a schematic diagram of the first housing of this utility model.

[0018] Figure 3 This is a schematic diagram of the second housing of this utility model.

[0019] Figure 4 This is an enlarged schematic diagram of the feeding station of a breath sensor housing manufacturing equipment according to the present invention.

[0020] Figure 5 This is an enlarged schematic diagram of the material platform of this utility model.

[0021] Figure 6 This is a partial enlarged schematic diagram of the material platform of this utility model.

[0022] Figure 7 This is an enlarged schematic diagram of the base of the material platform of this utility model.

[0023] The attached figures are labeled as follows: 10-first housing, 20-second housing, 30-PIN pin, 40-auxiliary mold, 1-six-axis robot, 101-manipulator, 2-frame, 21-feeding station, 211-transfer guide rail, 212-material table, 2121-base, 2122-mold base, 2123-slot, 21231-first slot, 21232-second slot, 2124-auxiliary mold storage station, 2125-pin groove, 2126-limiting post, 213-storage station, 22-injection station, 23-cutting station, 24-product transfer station. Detailed Implementation

[0024] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0025] Unless otherwise expressly stated, throughout the specification and claims, the term "comprising" or its variations such as "including" or "comprises" shall be understood to include the stated elements or components without excluding other elements or other components. Example

[0026] like Figures 1-7 As shown, a breath sensor housing manufacturing equipment includes a first housing 10, a second housing 20, and a PIN needle 30. The equipment also includes a six-axis robot 1 and a frame 2 surrounding the six-axis robot 1. The six-axis robot 1 is equipped with a robotic arm 101. The frame 2 is equipped with a feeding station 21, an injection molding station 22, a cutting station 23, and a product transfer station 24. The feeding station 21 is used to transfer the PIN needle 30 and includes a transfer guide rail 211. The transfer guide rail 211 is equipped with a material platform 212, and the material platform 212 is equipped with several storage stations 213 arranged in an array.

[0027] In this embodiment, as a specific solution, the PIN pin 30 is provided with an auxiliary mold 40, and the material table 212 includes a base 2121 and a mold base 2122 disposed on the base 2121. The mold base 2122 is provided with several rows of slots 2123 for accommodating the auxiliary mold 40.

[0028] In this embodiment, as a more specific solution, during manufacturing, the auxiliary mold 40 and the PIN pin 30 are pre-assembled together, and then the PIN pin 30 material with the auxiliary mold 40 assembled is placed into the slot 2123. The robotic arm 101 of the six-axis robot 1 picks up the material from the slot 2123. On the other hand, the injection molding station 22 simultaneously injection molds the first housing 10 and the second housing 20. The material is embedded into the first housing 10 by the robotic arm 101, and then the robotic arm 101 picks up the injection molded product and sends it to the cutting station 23 to separate the first housing 10 and the second housing 20. Then the robotic arm 101 removes the auxiliary mold 40 from the PIN. Finally, the robotic arm 101 sends the first housing 10 and the second housing 20 to the product transfer station 24. Finally, the first housing 10 and the second housing 20 are assembled into one unit through other processes.

[0029] All of the above-mentioned workstations can be automated and are not the focus of this application. The content to be protected in this application is the material feeding workstation 21.

[0030] In this embodiment, as a specific solution, the slot 2123 is provided with a plurality of auxiliary mold storage stations 2124, which are arranged in an array. During production, PIN pins can be transferred in batches, thereby improving the transfer efficiency.

[0031] In this embodiment, as a more specific solution, the slot 2123 includes a first slot 21231 and a second slot 21232 located above the first slot 21231. The width of the second slot 21232 is greater than the width of the first slot 21231, and it is used as an operating space for placing materials.

[0032] In this embodiment, as a specific solution, the mold base 2122 is provided with a pin groove 2125 for PIN pin positioning; the pin groove 2125 is used for PIN pin positioning so that the six-axis robot 1 can accurately grasp it subsequently.

[0033] In this embodiment, as a specific solution, the slot 2123 is provided with a limiting post 2126, which is used to assist the mold 40 in limiting its position.

[0034] In this embodiment, as a specific solution, the limiting post 2126 passes through the mold base 2122 and connects to the base 2121; when assembling the mold base 2122 and the base 2121, the limiting post 2126 can also play a guiding role to facilitate the assembly of the mold base 2122, and at the same time ensure the consistency of the mold storage station 2124.

[0035] In this embodiment, as a specific solution, the limiting post 2126 is detachably connected to the base 2121.

[0036] In this embodiment, as a specific solution, an auxiliary mold storage station 2124 is formed between the two limiting posts 2126.

[0037] In this embodiment, as a specific solution, the material platform 212 and the base 2121 are detachably connected.

[0038] In this embodiment, as a specific solution, the transmission rail 211 is provided with at least two sets.

[0039] This utility model has the following advantages: 1. This utility model can automatically grasp PIN pins, automatically grasp injection molded products, and assemble them using a six-axis robot. It can integrate multiple processes into one machine, replace manual labor, reduce labor intensity, reduce equipment costs, and improve production efficiency. 2. The material platform of this utility model has several storage stations arranged in an array, which can be used by a six-axis robot to grab PIN pins in batches at one time, thereby improving production efficiency; 3. This utility model has a slot, pin groove, limit post and other structures, which can be used for PIN pin positioning, thereby facilitating the precise grasping of materials by a six-axis robot.

[0040] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A breath sensor housing manufacturing apparatus, the breath sensor housing comprising a first housing, a second housing, and a PIN pin, the apparatus comprising a six-axis robot and a frame arranged around the six-axis robot, the six-axis robot being equipped with a robotic arm, and the frame being provided with a feeding station, an injection molding station, a cutting station, and a product transfer station, characterized in that: The feeding station is used to transfer PIN pins and includes a transfer guide rail, a material platform on the transfer guide rail, and several storage stations on the material platform, which are arranged in an array.

2. The exhalation sensor housing manufacturing equipment according to claim 1, characterized in that: The PIN pin is provided with an auxiliary mold, and the material table includes a base and a mold base disposed on the base. The mold base is provided with several rows of slots for accommodating the auxiliary mold.

3. The exhalation sensor housing manufacturing equipment according to claim 2, characterized in that: The slot is equipped with several auxiliary mold storage stations, which are arranged in an array.

4. The exhalation sensor housing manufacturing equipment according to claim 2, characterized in that: The mold base is provided with a pin groove for PIN pin positioning.

5. The exhalation sensor housing manufacturing equipment according to claim 2, characterized in that: The slot is equipped with a limiting post, which is used to assist in limiting the mold position.

6. The exhalation sensor housing manufacturing equipment according to claim 5, characterized in that: The limiting post passes through the mold base and connects to the base.

7. The exhalation sensor housing manufacturing equipment according to claim 6, characterized in that: The limiting post is detachably connected to the base.

8. The exhalation sensor housing manufacturing equipment according to claim 5, characterized in that: An auxiliary mold storage station is formed between the two limiting posts.

9. The exhalation sensor housing manufacturing equipment according to claim 2, characterized in that: The material platform is detachably connected to the base.

10. The exhalation sensor housing manufacturing equipment according to claim 1, characterized in that: The transmission rails are provided in at least two sets.

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