Rubber injection molding machine with impurity filtering mechanism

Abstract

The utility model relates to rubber raw material impurity removal technical field, the utility model provides a rubber injection molding machine with impurity filtering mechanism, including injection molding machine body, still including hopper, apron, support plate, sieve cylinder, positioning mechanism and impurity removal mechanism, the hopper fixed but intercommunication is established on injection molding machine body, the apron is fixed and set up on the top side wall of hopper through bolt, the apron is connected and is provided with feed bin, the built -in feed control valve of feed bin, the support plate is fixed and set up in the hopper, the sieve cylinder is set up between support plate and apron, the positioning mechanism is set up on support plate and apron, is used for fixing sieve cylinder, the impurity removal mechanism is set up in the hopper, is used for driving the impurity in sieve cylinder and exports from sieve cylinder, through above technical scheme, is used for solving the technical problem of the process of the rubber raw material feeding in the injection molding machine in the prior art, and the product quality is easily affected by the impurity mixed in the rubber raw material.

Description

Technical Field

[0001] This utility model relates to the field of rubber raw material impurity removal technology, specifically to a rubber injection molding machine with an impurity filtration mechanism. Background Technology

[0002] In the industrial production of rubber products, rubber injection molding machines, as core molding equipment, directly determine a company's production efficiency and market competitiveness through their processing efficiency and product quality. Furthermore, the purity of rubber raw materials, as the fundamental carrier in production, plays a crucial role in subsequent injection molding processes and the performance of the final product.

[0003] Currently, rubber raw materials (including natural rubber, synthetic rubber, reclaimed rubber, and various elastomers) are easily mixed with various impurities during procurement, transportation, storage, and pretreatment. These include metal shavings generated by wear and tear on vehicle metal parts during transportation, fibrous impurities introduced by damaged packaging materials during storage, unplasticized rubber lumps left by equipment during raw material cutting, and sand and gravel particles carried in during the recycling of reclaimed rubber. Because these impurities are smaller than the rubber raw materials, they are prone to wear and tear on internal components of the injection molding machine after entering it, and they are also prone to embedding in rubber products, thus affecting the quality of the rubber products. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a rubber injection molding machine with an impurity filtration mechanism, which solves the technical problem in the prior art that the quality of the product is easily affected by impurities mixed in the rubber raw material during the feeding process into the injection molding machine.

[0005] According to one aspect, at least one embodiment of the present invention provides a rubber injection molding machine with an impurity filtration mechanism, including an injection molding machine body, a hopper, a cover plate, a support plate, a screen cylinder, a positioning mechanism, and an impurity discharge mechanism. The hopper is fixedly and connectedly disposed on the injection molding machine body. The cover plate is fixedly disposed on the top side wall of the hopper by bolts. A feeding chamber is connected to the cover plate, and a feeding control valve is built into the feeding chamber. The support plate is fixedly disposed in the hopper. The screen cylinder is disposed between the support plate and the cover plate. The positioning mechanism is disposed on the support plate and the cover plate for fixing the screen cylinder. The impurity discharge mechanism is disposed in the hopper for driving impurities in the screen cylinder to be discharged from the screen cylinder.

[0006] Preferably, the positioning mechanism includes a first support cover, a feeding pipe, and a second support cover. The first support cover is rotatably mounted on the support plate. The feeding pipe is fixedly and connected to the bottom side wall of the first support cover. The feeding pipe passes through the support plate and is rotatably and sealingly connected to the support plate. The feeding pipe has a built-in feeding control valve. The second support cover is rotatably mounted on the bottom side wall of the cover plate. The second support cover has a support opening. The screen cylinder extends into the first support cover and the second support cover, and both ends of the screen cylinder abut against the first support cover and the second support cover, respectively.

[0007] Furthermore, the impurity removal mechanism includes an impurity removal port, a support pipe, a blower mechanism, a stirring assembly, and a rotating mechanism. The impurity removal port is provided on the side wall of the hopper, and an impurity removal control valve is built into the impurity removal port. The support pipe is fixedly installed on the bottom side wall of the cover plate, and the bottom end of the support pipe is sealed. The blower mechanism is installed on the support pipe and is used to blow air into the screen cylinder. The stirring assembly is installed on the support pipe and is used to stir the rubber raw material in the screen cylinder. The rotating mechanism is installed on the support plate and is used to drive the feed pipe to rotate.

[0008] Furthermore, the blower mechanism includes an air inlet pipe and a blower trough. The air inlet pipe passes through and is fixedly installed on the cover plate. The air inlet pipe extends into the support pipe. The side wall of the support pipe is provided with a plurality of blower troughs. A nozzle is installed at the bottom of the blower trough and the nozzle is connected to the support pipe.

[0009] Furthermore, the rotating mechanism includes a scraper and a stirring rod, with multiple scrapers arranged around the periphery of the support tube, and multiple stirring rods fixedly arranged between the scrapers and the support tube.

[0010] Based on the above scheme, the rotating mechanism includes a first cavity, a first toothed ring, and a driving mechanism. The first cavity is opened in the support plate, the feeding tube passes through the first cavity, the first toothed ring is fixedly installed on the outer wall of the feeding tube, and the driving mechanism is installed on the support plate for driving the feeding tube to rotate.

[0011] Based on the above scheme, the driving mechanism includes a first gear and a first motor. The first gear is rotatably disposed in the first cavity and meshes with the first gear ring. The first motor is mounted on the support plate and the output end of the first motor is fixedly connected to the first gear.

[0012] Based on the above scheme, the side wall of the hopper is provided with multiple heat dissipation holes on the side of the support plate away from the cover plate.

[0013] The beneficial effects of the embodiments of this utility model are as follows: 1. In this utility model, by setting up a positioning mechanism, during the installation of the cover plate by rotating bolts, the screen cylinder can be installed and fixed by the first support cover and the second support cover. At the same time, after a period of use, the screen cylinder can be disassembled and replaced by disassembling the cover plate. 2. In this utility model, by setting up a waste removal mechanism, clean air can be blown into the support tube through the air inlet pipe, and then air can be blown into the filter cylinder through the nozzle to form an airflow. At the same time, under the action of the airflow, small-volume impurities in the rubber raw material can be blown out from the screen cylinder and discharged through the waste removal port. 3. In this utility model, through the setting of the rotating mechanism and the stirring assembly, the operation of the first motor can drive the first gear to rotate. At the same time, the meshing of the first gear and the first gear ring drives the feed pipe and the first support cover to rotate. Simultaneously, the friction between the first support cover and the screen cylinder drives the screen cylinder and the rubber raw material to rotate. Thus, under the action of centrifugal force, impurities can be thrown out from the screen cylinder. At the same time, during the rotation of the screen cylinder and the rubber raw material, the rubber raw material can be stirred by the stirring rod and the scraper, thereby facilitating the improvement of impurity removal efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a rubber injection molding machine with an impurity filtration mechanism in one embodiment of the present invention; Figure 2 for Figure 1 A schematic diagram of the structure of the hopper in the embodiment; Figure 3 for Figure 1 A cross-sectional structural schematic diagram of the hopper in the embodiment; Figure 4 for Figure 1 A cross-sectional view of the hopper from another perspective in the embodiment; Figure 5 for Figure 1 The embodiment is shown in the cross-sectional view of the blower mechanism.

[0016] In the diagram: 1. Injection molding machine body; 2. Hopper; 3. Cover plate; 4. Feed bin; 5. Support plate; 6. Screen cylinder; 7. First support cover; 8. Feed pipe; 9. Second support cover; 10. Support port; 11. Waste discharge port; 12. Support pipe; 13. Air inlet pipe; 14. Nozzle; 15. Scraper; 16. Agitator rod; 17. First cavity; 18. First gear ring; 19. First gear; 20. First motor. Detailed Implementation The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0017] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0018] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0020] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] like Figures 1-5 As shown, this invention illustrates a rubber injection molding machine with an impurity filtration mechanism according to one embodiment of the present invention. The machine includes an injection molding machine body 1, a hopper 2, a cover plate 3, a support plate 5, a screen cylinder 6, a positioning mechanism, and a waste removal mechanism. The hopper 2 is fixedly and connected to the injection molding machine body 1. The cover plate 3 is fixedly mounted on the top side wall of the hopper 2 by bolts. A feed chamber 4 is connected to the cover plate 3, and a feed control valve is built into the feed chamber 4. The support plate 5 is fixedly mounted inside the hopper 2. The screen cylinder 6 is located between the support plate 5 and the cover plate 3. The positioning mechanism is located on the support plate 5 and the cover plate 3 to fix the screen cylinder 6. The waste removal mechanism is located inside the hopper 2 to drive impurities in the screen cylinder 6 to be discharged from the screen cylinder 6.

[0023] Reference Figures 1-4 The positioning mechanism includes a first support cover 7, a feeding pipe 8, and a second support cover 9. The first support cover 7 is rotatably mounted on the support plate 5. The feeding pipe 8 is fixedly and connected to the bottom side wall of the first support cover 7. The feeding pipe 8 passes through the support plate 5 and is rotatably and sealingly connected to the support plate 5. The feeding pipe 8 has a built-in feeding control valve. The second support cover 9 is rotatably mounted on the bottom side wall of the cover plate 3. The second support cover 9 has a support opening 10. The screen cylinder 6 extends into the first support cover 7 and the second support cover 9. The two ends of the screen cylinder 6 abut against the first support cover 7 and the second support cover 9, respectively. Specifically, during the installation of the cover plate 3 by rotating the bolts, the screen cylinder 6 can be installed and fixed by the first support cover 7 and the second support cover 9. After a period of use, the screen cylinder 6 can be disassembled and replaced by disassembling the cover plate 3.

[0024] Reference Figures 3-5The impurity removal mechanism includes an impurity removal port 11, a support pipe 12, a blower mechanism, a stirring assembly, and a rotating mechanism. The side wall of the hopper 2 has an impurity removal port 11 with a built-in impurity removal control valve. The support pipe 12 is fixedly mounted on the bottom side wall of the cover plate 3, and its bottom end is sealed. The blower mechanism is mounted on the support pipe 12 and is used to blow air into the screen cylinder 6. The stirring assembly is mounted on the support pipe 12 and is used to stir the rubber raw material inside the screen cylinder 6. The rotating mechanism is mounted on the support plate 5 and is used to drive the discharge pipe 8 to rotate. The blower mechanism includes... The system includes an air inlet pipe 13 and an air duct. The air inlet pipe 13 is installed through and fixed on the cover plate 3. The air inlet pipe 13 extends into the support pipe 12. Multiple air ducts are provided on the side wall of the support pipe 12. A nozzle 14 is installed at the bottom of the air duct. The nozzle 14 is connected to the support pipe 12. Specifically, clean air can be blown into the support pipe 12 through the air inlet pipe. Then, air is blown into the filter cylinder through the nozzle 14 to form an airflow. At the same time, under the action of the airflow, small volume impurities in the rubber raw material can be blown out from the screen cylinder 6 and discharged through the impurity discharge port 11.

[0025] Reference Figures 3-5 The rotating mechanism includes scrapers 15 and stirring rods 16. Multiple scrapers 15 are arranged around the periphery of the support tube 12, and multiple stirring rods 16 are fixedly arranged between the scrapers 15 and the support tube 12. The rotating mechanism includes a first cavity 17, a first gear ring 18, and a driving mechanism. The first cavity 17 is formed within the support plate 5, and the feed tube 8 passes through the first cavity 17. The first gear ring 18 is fixedly arranged on the outer wall of the feed tube 8. The driving mechanism is arranged on the support plate 5 and is used to drive the feed tube 8 to rotate. The driving mechanism includes a first gear 19 and a first motor 20. The first gear 19 is rotatably arranged within the first cavity 17 and meshes with the first gear ring 18. The first motor 20 is mounted on the support plate 5. The output end of the first motor 20 is fixedly connected to the first gear 19. The side wall of the hopper 2 is provided with multiple heat dissipation holes on the side of the support plate 5 away from the cover plate 3. Specifically, the operation of the first motor 20 can drive the first gear 19 to rotate. At the same time, the meshing of the first gear 19 with the first gear ring 18 drives the feed pipe 8 and the first support cover 7 to rotate. At the same time, the friction between the first support cover 7 and the screen cylinder 6 drives the screen cylinder 6 and the rubber raw material to rotate. Thus, impurities can be thrown out of the screen cylinder 6 under the action of centrifugal force. During the rotation of the screen cylinder 6 and the rubber raw material, the rubber raw material can be stirred by the stirring rod 16 and the scraper 15, thereby improving the impurity removal efficiency.

[0026] In this embodiment, during use, the operator inserts the bottom end of the screen cylinder 6 into the first support cover 7 and then installs the box cover onto the hopper 2 with bolts. This allows the top end of the screen cylinder 6 to extend into the second support cover 9, and the first and second support covers 7 and 9 are used to position the screen cylinder 6. The operator then adds rubber raw material into the screen cylinder 6 through the hopper 2 and closes the feed control valve. Simultaneously, the operator blows clean air into the support pipe 12 through the air inlet pipe, and then blows air into the filter cylinder through the nozzle 14, forming an airflow. Under the action of the airflow, small-volume impurities in the rubber raw material are blown out of the screen cylinder 6 and discharged through the impurity discharge port 11. At the same time, the operator controls the first electric... When the machine 20 is working, the operation of the first motor 20 can drive the first gear 19 to rotate. At the same time, the meshing of the first gear 19 with the first gear ring 18 drives the feeding pipe 8 and the first support cover 7 to rotate. Simultaneously, the friction between the first support cover 7 and the screen cylinder 6 drives the screen cylinder 6 and the rubber raw material to rotate. Thus, under the action of centrifugal force, impurities can be thrown out from the screen cylinder 6. During the rotation of the screen cylinder 6 and the rubber raw material, the rubber raw material can be stirred by the stirring rod 16 and the scraper 15, thereby improving the impurity removal efficiency. After the impurities are removed, the feeding control valve can be opened, so that the rubber raw material can be fed into the injection molding machine body 1 through the feeding pipe 8 and the hopper 2.

[0027] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A rubber injection molding machine with an impurity filtering mechanism, comprising an injection molding machine body (1), characterized in that, Also includes: Hopper (2), the hopper (2) is fixedly but connected to the injection molding machine body (1); Cover plate (3), the cover plate (3) is fixedly installed on the top side wall of the hopper (2) by bolts, and a feeding bin (4) is connected to the cover plate (3), and the feeding bin (4) has a built-in feeding control valve; Support plate (5), the support plate (5) is fixedly installed inside the hopper (2); A sieve cylinder (6) is disposed between a support plate (5) and a cover plate (3); A positioning mechanism is provided on the support plate (5) and the cover plate (3) for fixing the screen cylinder (6); Impurity discharge mechanism, which is disposed in the hopper (2), is used to drive the impurities in the screen cylinder (6) to be discharged from the screen cylinder (6).

2. A rubber injection molding machine with an impurity filtering mechanism according to claim 1, characterized in that, The positioning mechanism includes: The first support cover (7) is rotatably mounted on the support plate (5); The feeding pipe (8) is fixedly and connected to the bottom side wall of the first support cover (7). The feeding pipe (8) passes through the support plate (5) and is rotatably and sealed to the support plate (5). The feeding pipe (8) has a built-in feeding control valve. The second support cover (9) is rotatably mounted on the bottom side wall of the cover plate (3), and a support opening (10) is provided on the second support cover (9). The sieve cylinder (6) extends into the first support cover (7) and the second support cover (9), and the two ends of the sieve cylinder (6) abut against the first support cover (7) and the second support cover (9) respectively.

3. A rubber injection molding machine with an impurity filtering mechanism according to claim 2, characterized in that, The waste removal mechanism includes: The hopper (2) has a discharge port (11) on its side wall, and the discharge port (11) has a built-in discharge control valve. Support tube (12), the support tube (12) is fixedly installed on the bottom side wall of the cover plate (3), and the bottom end of the support tube (12) is sealed; A blower mechanism is provided on the support pipe (12) for blowing air into the screen cylinder (6); A stirring assembly is provided on the support tube (12) for stirring the rubber raw material in the screen cylinder (6); A rotating mechanism is provided on the support plate (5) and is used to drive the feed tube (8) to rotate.

4. A rubber injection molding machine with an impurity filtering mechanism according to claim 3, characterized in that, The blower mechanism includes: An air inlet pipe (13) is installed through and fixed on the cover plate (3), and the air inlet pipe (13) extends into the support pipe (12); The side wall of the support pipe (12) is provided with multiple air ducts, and a nozzle (14) is installed at the bottom of the air duct. The nozzle (14) is connected to the support pipe (12).

5. A rubber injection molding machine with an impurity filtering mechanism according to claim 4, characterized in that, The rotating mechanism includes: Scraper (15), a plurality of scrapers (15) are provided on the periphery of the support tube (12). A stirring rod (16) is fixedly arranged between the scraper (15) and the support tube (12).

6. A rubber injection molding machine with an impurity filtering mechanism according to claim 5, characterized in that, The rotating mechanism includes: The first cavity (17) is opened in the support plate (5), and the feed pipe (8) passes through the first cavity (17). The first toothed ring (18) is fixedly disposed on the outer wall of the feed tube (8); A drive mechanism is provided on the support plate (5) and is used to drive the feed tube (8) to rotate.

7. A rubber injection molding machine with an impurity filtering mechanism according to claim 6, characterized in that, The drive mechanism includes: The first gear (19) is rotatably disposed in the first cavity (17) and meshes with the first gear ring (18); The first motor (20) is mounted on the support plate (5), and the output end of the first motor (20) is fixedly connected to the first gear (19).

8. A rubber injection molding machine with an impurity filtering mechanism according to claim 7, characterized in that, The side wall of the hopper (2) is provided with multiple heat dissipation holes on the side of the support plate (5) away from the cover plate (3).

Images