Plastic particle conveying and feeding device with impurity separation structure
Patent Information
- Application Number
- CN202522164001.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种带杂质分离结构的塑料颗粒输送供料设备,旨在改善现有技术中不能高效去除杂质的问题
本实用新型中,通过启动机器后,物料从控制壳的上方进入,之后进入缓冲箱内,启动两侧的方形扇,进而在连接管内产生一股气流,使物料以一定的速度从连接管冲入到分离室内,两侧的物料相互撞击使物料表面的轻质杂质散落,启动气泵,进而产生一股气流,经出气管冲入到布袋内,进而在出气管内产生负压,进而使轻质杂质进入到布袋中被收集,未经吸取的物料再经筛网筛去重质杂质后完成去杂,进而达到高效分离的目的,进而提高产品的质量,提高加工的效率;
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Figure CN224726303U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic processing technology, and in particular to a plastic particle conveying and feeding device with an impurity separation structure. Background Technology
[0002] During the production process, plastic granules may become inconsistent in shape and size due to wear and tear on cutting tools and molds. At the same time, raw materials often contain dust and impurities. If these impurities are not separated, they will affect the purity of the plastic granules, thereby reducing the quality of plastic products. For example, during injection molding, this may lead to product defects and reduced strength. Traditional plastic granule conveying and feeding equipment, without an effective impurity separation structure, may cause impurities to clog the conveying pipes, affecting conveying efficiency and even requiring frequent shutdowns for cleaning, thus reducing the continuity and efficiency of production.
[0003] Early impurity separation mechanisms relied on manual sieving and visual selection by workers, which could only remove large particles of impurities and could not handle small impurities. In addition, manual labor was prone to fatigue, the accuracy of sieving decreased over time, and labor costs were high. However, current impurity separation devices mostly use vibrating screens to remove impurities. Although this has replaced manual labor and the removal effect is better, the vibration causes light impurities on the surface of the material to enter the next process with the material, which in turn leads to a decrease in product quality and a reduction in processing efficiency. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a plastic granule conveying and feeding device with an impurity separation structure, aiming to improve the problem of the inability to efficiently remove impurities in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a plastic granule conveying and feeding device with an impurity separation structure, comprising a buffer box, a connecting pipe fixedly connected to the inner wall of the buffer box, an air inlet pipe fixedly connected to the inner wall of the connecting pipe, a square fan fixedly connected to the inner wall of the air inlet pipe, a filter screen fixedly connected to the inner wall of the air inlet pipe, a separation chamber fixedly connected to the outer wall of the connecting pipe, a support plate fixedly connected to the outer wall of the separation chamber, an air pump fixedly connected to the top of the support plate, an air outlet pipe fixedly connected to the inner wall of the separation chamber, a cloth bag fixedly connected to the outer wall of the air outlet pipe, and a metering structure fixedly connected to the outer wall of the buffer box, the function of which is to restrict the feeding and prevent blockage.
[0006] As a further description of the above technical solution: The quantitative structure includes a control shell, the inner wall of which is fixedly connected to the outer wall of the buffer box. A motor shell is fixedly connected to the outer wall of the control shell. A motor is fixedly connected to the inner wall of the motor shell. A transmission shaft is fixedly connected to the output end of the motor. Multiple driving periodic gears are fixedly connected to the outer wall of the transmission shaft. A driven periodic gear is meshed with the outer wall of the driving periodic gear. A rotating shaft is fixedly connected to the inner wall of the driven periodic gear. A torsion spring is fixedly connected to the outer wall of the rotating shaft. A rack is meshed with the outer wall of the driven periodic gear. A clamping plate is fixedly connected to the outer wall of the rack.
[0007] As a further description of the above technical solution: The outer wall of the separation chamber is fixedly connected to a connection channel, and the outer wall of the connection channel is fixedly connected to a temporary storage box.
[0008] As a further description of the above technical solution: The inner wall of the temporary storage box is fixedly connected to a lifting shell, and the outer wall of the lifting shell is fixedly connected to a support frame.
[0009] As a further description of the above technical solution: The inner wall of the lifting shell is fixedly connected to a discharge port, and the outer wall of the lifting shell is fixedly connected to a gear shell.
[0010] As a further description of the above technical solution: The inner wall of the gear housing is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to a drive spur gear.
[0011] As a further description of the above technical solution: The outer wall of the driving spur gear is meshed with a driven spur gear, the inner wall of the driven spur gear is fixedly connected with a worm, and the outer wall of the worm is rotatably connected with a sealing plate.
[0012] As a further description of the above technical solution: A screen is fixedly connected to the inner wall of the separation chamber, an impurity box is slidably connected to the inner wall of the separation chamber, and a handle is fixedly connected to the outer wall of the impurity box.
[0013] This utility model has the following beneficial effects: In this invention, after the machine is started, the material enters from the top of the control housing and then enters the buffer tank. The square fans on both sides are activated, which generates an airflow in the connecting pipe, causing the material to rush into the separation chamber at a certain speed. The material on both sides collides with each other, causing light impurities on the surface of the material to scatter. The air pump is activated, which generates an airflow that rushes into the cloth bag through the air outlet pipe, thereby creating a negative pressure in the air outlet pipe, which causes the light impurities to enter the cloth bag and be collected. The uncollected material is then screened by a screen to remove heavy impurities, thus completing the impurity removal process and achieving the purpose of efficient separation, thereby improving product quality and processing efficiency. In this invention, after the material is placed above the control housing, the motor is started, which drives the transmission shaft to rotate, thereby causing the active periodic gear to rotate. When the teeth on the surface of the active periodic gear and the teeth on the surface of the rotating shaft engage, the driven periodic gear rotates, causing the rack to move, which in turn causes the clamping plate to move, and the torsion spring to contract. When the teeth of the active periodic gear disengage from the driven periodic gear, the torsion spring causes the rotating shaft to return to its original position, which in turn causes the clamping plate to return to its original position, thus achieving the purpose of quantitative measurement. This method is highly efficient and low in cost. Attached Figure Description
[0014] Figure 1 This is a front perspective view of a plastic granule conveying and feeding device with an impurity separation structure proposed in this utility model; Figure 2 This is a side view of a plastic granule conveying and feeding device with an impurity separation structure proposed in this utility model; Figure 3 This is a top view of a plastic granule conveying and feeding device with an impurity separation structure proposed in this utility model; Figure 4 This is a partial structural breakdown of the air inlet pipe of a plastic granule conveying and feeding device with an impurity separation structure proposed in this utility model. Figure 5 This is a partial structural diagram of the transmission shaft of a plastic granule conveying and feeding device with an impurity separation structure proposed in this utility model. Figure 6 This is a partial structural diagram of the worm gear of a plastic granule conveying and feeding device with an impurity separation structure proposed in this utility model. Figure 7 This is a partial structural diagram of the screen of a plastic granule conveying and feeding device with an impurity separation structure proposed in this utility model.
[0015] Legend: 1. Buffer box; 2. Quantitative structure; 201. Control shell; 202. Motor shell; 203. Motor 1; 204. Transmission shaft; 205. Driving periodic gear; 206. Driven periodic gear; 207. Rotating shaft; 208. Torsion spring; 209. Rack; 210. Clamping plate; 3. Connecting pipe; 4. Air inlet pipe; 5. Square fan; 6. Filter screen; 7. Separation chamber; 8. Support plate; 9. Air pump; 10. Air outlet pipe; 11. Filter bag; 12. Connecting channel; 13. Temporary storage box; 14. Lifting shell; 15. Support frame; 16. Discharge port; 17. Gear shell; 18. Motor 2; 19. Driving spur gear; 20. Driven spur gear; 21. Worm gear; 22. Sealing plate; 23. Screen; 24. Impurity box; 25. Handle. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see the appendix Figure 1 , attached Figure 2 and attached Figure 4 An embodiment of this utility model provides a plastic granule conveying and feeding device with an impurity separation structure, including a buffer box 1, a connecting pipe 3 fixedly connected to the inner wall of the buffer box 1, an air inlet pipe 4 fixedly connected to the inner wall of the connecting pipe 3, a square fan 5 fixedly connected to the inner wall of the air inlet pipe 4, a filter screen 6 fixedly connected to the inner wall of the air inlet pipe 4, a separation chamber 7 fixedly connected to the outer wall of the connecting pipe 3, a support plate 8 fixedly connected to the outer wall of the separation chamber 7, an air pump 9 fixedly connected to the top of the support plate 8, an air outlet pipe 10 fixedly connected to the inner wall of the separation chamber 7, a cloth bag 11 fixedly connected to the outer wall of the air outlet pipe 10, and a metering structure 2 fixedly connected to the outer wall of the buffer box 1. The function of the metering structure 2 is to restrict the feeding and prevent blockage. Specifically, a connecting pipe 3 is fixedly connected to the inner wall of the buffer tank 1, an air inlet pipe 4 is fixedly connected to the inner wall of the connecting pipe 3, a square fan 5 is fixedly connected to the inner wall of the air inlet pipe 4, and a filter screen 6 is fixedly connected to the inner wall of the air inlet pipe 4 to prevent external impurities from entering the connecting pipe 3 and affecting product quality. A separation chamber 7 is fixedly connected to the outer wall of the connecting pipe 3, a support plate 8 is fixedly connected to the outer wall of the separation chamber 7 to support the air pump 9, and the air pump 9, model LY-300, is fixedly connected to the top of the support plate 8. An air outlet pipe 10 is fixedly connected to the inner wall of the separation chamber 7, a cloth bag 11 is fixedly connected to the outer wall of the air outlet pipe 10, and a metering structure 2 is fixedly connected to the outer wall of the buffer tank 1. The function of the metering structure 2 is to restrict the feeding and prevent blockage.
[0018] Please see the appendix Figure 1 , attached Figure 5 and attached Figure 6 The quantitative structure 2 includes a control shell 201, the inner wall of which is fixedly connected to the outer wall of the buffer box 1. A motor shell 202 is fixedly connected to the outer wall of the control shell 201. A motor 203 is fixedly connected to the inner wall of the motor shell 202. A transmission shaft 204 is fixedly connected to the output end of the motor 203. Multiple active periodic gears 205 are fixedly connected to the outer wall of the transmission shaft 204. A driven periodic gear 206 is meshed with the outer wall of the active periodic gear 205. A rotating shaft 207 is fixedly connected to the inner wall of the driven periodic gear 206. A torsion spring 208 is fixedly connected to the outer wall of the rotating shaft 207. A rack 209 is meshed with the outer wall of the driven periodic gear 206. A clamping plate 210 is fixedly connected to the outer wall of the rack 209. Specifically, the quantitative structure 2 includes a control shell 201, the inner wall of which is fixedly connected to the outer wall of the buffer box 1. A motor shell 202 is fixedly connected to the outer wall of the control shell 201. A motor 203 (model YL801-4) is fixedly connected to the inner wall of the motor shell 202. A transmission shaft 204 is fixedly connected to the output end of the motor 203. Multiple driving periodic gears 205 are fixedly connected to the outer wall of the transmission shaft 204 and cooperate with driven periodic gears 206. The driven periodic gears 206 are meshed with the outer wall of the driving periodic gears 205. A rotating shaft 207 is fixedly connected to the inner wall of the driven periodic gears 206. A torsion spring 208 is fixedly connected to the outer wall of the rotating shaft 207 to provide elastic force for the driven periodic gears 206 to return to their original position. A rack 209 is meshed with the outer wall of the driven periodic gears 206. A clamping plate 210 is fixedly connected to the outer wall of the rack 209.
[0019] Please see the appendix Figure 1 , attached Figure 3 and attached Figure 7 The outer wall of the separation chamber 7 is fixedly connected to a connecting channel 12, the outer wall of the connecting channel 12 is fixedly connected to a temporary storage box 13, the inner wall of the temporary storage box 13 is fixedly connected to a lifting shell 14, the outer wall of the lifting shell 14 is fixedly connected to a support frame 15, the inner wall of the lifting shell 14 is fixedly connected to a discharge port 16, and the outer wall of the lifting shell 14 is fixedly connected to a gear shell 17. Specifically, the outer wall of the separation chamber 7 is fixedly connected to a connecting channel 12, and the outer wall of the connecting channel 12 is fixedly connected to a temporary storage box 13, in which the separated materials are temporarily stored for easy retrieval in the next step. The inner wall of the temporary storage box 13 is fixedly connected to a lifting shell 14, and the outer wall of the lifting shell 14 is fixedly connected to a support frame 15 to provide support for the lifting shell 14. The inner wall of the lifting shell 14 is fixedly connected to a discharge port 16, and the outer wall of the lifting shell 14 is fixedly connected to a gear shell 17.
[0020] Please see the appendix Figure 1 , attached Figure 3 and attached Figure 7 A motor 18 is fixedly connected to the inner wall of the gear housing 17. A driving spur gear 19 is fixedly connected to the output end of the motor 18. A driven spur gear 20 is meshed with the outer wall of the driving spur gear 19. A worm gear 21 is fixedly connected to the inner wall of the driven spur gear 20. A sealing plate 22 is rotatably connected to the outer wall of the worm gear 21. A screen 23 is fixedly connected to the inner wall of the separation chamber 7. An impurity box 24 is slidably connected to the inner wall of the separation chamber 7. A handle 25 is fixedly connected to the outer wall of the impurity box 24. Specifically, a second motor 18 is fixedly connected to the inner wall of the gear housing 17. A driving spur gear 19 is fixedly connected to the output end of the second motor 18. A driven spur gear 20 is meshed with the outer wall of the driving spur gear 19. A worm gear 21 is fixedly connected to the inner wall of the driven spur gear 20, which can lift the material to the target position. A sealing plate 22 is rotatably connected to the outer wall of the worm gear 21 to prevent material leakage. A screen 23 is fixedly connected to the inner wall of the separation chamber 7 to further screen out larger impurities. An impurity box 24 is slidably connected to the inner wall of the separation chamber 7. A handle 25 is fixedly connected to the outer wall of the impurity box 24 for easy pulling.
[0021] Working principle: After the machine is started, the material enters from the top of the control housing 201 and then enters the buffer box 1. The square fans 5 on both sides are started, which generates an airflow in the connecting pipe 3, causing the material to rush into the separation chamber 7 at a certain speed. The material on both sides collides with each other, causing light impurities on the surface of the material to scatter. The air pump 9 is started, which generates an airflow that rushes into the filter bag 11 through the air outlet pipe 10. A negative pressure is generated in the air outlet pipe 10, which causes the light impurities to enter the filter bag 11 and be collected. The uncollected material is then screened by the screen 23 to remove heavy impurities, thus completing the impurity removal and achieving the purpose of efficient separation.
[0022] After the material is placed above the control housing 201, the motor 203 is started, which drives the transmission shaft 204 to rotate, which in turn causes the drive periodic gear 205 to rotate. When the teeth on the surface of the drive periodic gear 205 engage with the teeth on the surface of the rotating shaft 207, the driven periodic gear 206 is driven to rotate, which in turn causes the rack 209 to move, which in turn causes the clamping plate 210 to move, which in turn causes the torsion spring 208 to contract. When the teeth of the drive periodic gear 205 leave the driven periodic gear 206, the rotating shaft 207 returns to its original position due to the action of the torsion spring 208, which in turn causes the clamping plate 210 to return to its original position, thus achieving the purpose of quantitative measurement.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A plastic granule conveying and feeding device with an impurity separation structure, comprising a buffer tank (1), characterized in that: The inner wall of the buffer box (1) is fixedly connected to a connecting pipe (3), the inner wall of the connecting pipe (3) is fixedly connected to an air inlet pipe (4), the inner wall of the air inlet pipe (4) is fixedly connected to a square fan (5), the inner wall of the air inlet pipe (4) is fixedly connected to a filter screen (6), the outer wall of the connecting pipe (3) is fixedly connected to a separation chamber (7), the outer wall of the separation chamber (7) is fixedly connected to a support plate (8), the top of the support plate (8) is fixedly connected to an air pump (9), the inner wall of the separation chamber (7) is fixedly connected to an air outlet pipe (10), the outer wall of the air outlet pipe (10) is fixedly connected to a cloth bag (11), and the outer wall of the buffer box (1) is fixedly connected to a metering structure (2). The function of the metering structure (2) is to restrict the feeding and prevent blockage.
2. The plastic granule conveying and feeding device with an impurity separation structure according to claim 1, characterized in that: The quantitative structure (2) includes a control shell (201), the inner wall of which is fixedly connected to the outer wall of the buffer box (1), a motor shell (202) is fixedly connected to the outer wall of the control shell (201), a motor (203) is fixedly connected to the inner wall of the motor shell (202), a transmission shaft (204) is fixedly connected to the output end of the motor (203), a plurality of active periodic gears (205) are fixedly connected to the outer wall of the transmission shaft (204), a driven periodic gear (206) is meshed with the outer wall of the active periodic gear (205), a rotating shaft (207) is fixedly connected to the inner wall of the driven periodic gear (206), a torsion spring (208) is fixedly connected to the outer wall of the rotating shaft (207), a rack (209) is meshed with the outer wall of the driven periodic gear (206), and a clamping plate (210) is fixedly connected to the outer wall of the rack (209).
3. The plastic granule conveying and feeding device with an impurity separation structure according to claim 1, characterized in that: The outer wall of the separation chamber (7) is fixedly connected to a connection channel (12), and the outer wall of the connection channel (12) is fixedly connected to a temporary storage box (13).
4. The plastic granule conveying and feeding device with an impurity separation structure according to claim 3, characterized in that: The inner wall of the temporary storage box (13) is fixedly connected to a lifting shell (14), and the outer wall of the lifting shell (14) is fixedly connected to a support frame (15).
5. A plastic granule conveying and feeding device with an impurity separation structure according to claim 4, characterized in that: The inner wall of the lifting shell (14) is fixedly connected to the discharge port (16), and the outer wall of the lifting shell (14) is fixedly connected to the gear shell (17).
6. The plastic granule conveying and feeding device with an impurity separation structure according to claim 5, characterized in that: The inner wall of the gear housing (17) is fixedly connected to a second motor (18), and the output end of the second motor (18) is fixedly connected to a driving spur gear (19).
7. A plastic granule conveying and feeding device with an impurity separation structure according to claim 6, characterized in that: The outer wall of the driving spur gear (19) is meshed with a driven spur gear (20), the inner wall of the driven spur gear (20) is fixedly connected with a worm gear (21), and the outer wall of the worm gear (21) is rotatably connected with a sealing plate (22).
8. The plastic granule conveying and feeding device with an impurity separation structure according to claim 1, characterized in that: The inner wall of the separation chamber (7) is fixedly connected to a screen (23), the inner wall of the separation chamber (7) is slidably connected to an impurity box (24), and the outer wall of the impurity box (24) is fixedly connected to a handle (25).