A cable insulation extrusion uniformity adjustment device

CN224726381UActive Publication Date: 2026-09-08WUXI CANKUN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521665685.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2026-09-08
Estimated Expiration
2035-08-06

AI Technical Summary

Technical Problem

[0003]在现有技术中,导体在牵引移动进入模头时,易受牵引设备的速度波动、自身刚性差异或外部轻微振动影响,会加剧导体与挤出模头之间的相对位置偏差,导致导体与模头的同心度难以控制,造成绝缘层厚度分布不均(如一侧偏厚、一侧偏薄),因此我们提出一种电缆绝缘挤出均匀性调节设备,用于解决上述问题

Benefits of technology

[0013]本方案通过两个锥形导向杆组成的V型导向结构对导体形成侧向限位,减少导体横向摆动与纵向窜动,为绝缘层均匀挤出提供稳定基础;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of cable insulation extrusion uniformity adjusting equipment, including rack, the outer wall of the rack is fixedly connected with extruder body, the outer wall of the bunker is fixedly connected with the outer wall of rack, the outer wall of the rack is equipped with threaded hole, the inner wall of threaded hole is threadedly connected with threaded rod, the top of the threaded rod is fixedly connected with carousel, the bottom of the threaded rod is fixedly connected with T-shaped column, the outer wall of T-shaped column is rotatably sleeved with rectangular bar, the outer wall of rectangular bar is slidably sleeved with rectangular sleeve.The utility model is formed by two tapered guide rods V-shaped guide structure to the lateral limit of conductor, reduce conductor transverse swing and longitudinal excursion, provide stable foundation for insulation layer uniform extrusion;By the vertical movement of rectangular bar, and with the guiding effect of V-shaped structure, the position offset of conductor can be corrected, ensure that conductor axis and die head center always keep consistent.
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Description

Technical Field

[0001] This utility model relates to the field of extruder technology, and in particular to a cable insulation extrusion uniformity adjustment device. Background Technology

[0002] Cable insulation extrusion refers to the process in wire and cable manufacturing where insulating materials (such as polyethylene, polyvinyl chloride, ethylene propylene rubber, etc.) are uniformly wrapped around the conductor using an extruder to form an insulation layer. This process is accomplished by the extruder and the die. First, the plastic raw material is heated to a molten state in the extruder. Then, the molten plastic is uniformly pushed to the die by the screw. In the die, the molten plastic is extruded through a mold of a specific shape (such as the annular gap between the die core and the die sleeve) and wrapped around the conductor or wire core to form a continuous and uniform insulation layer or sheath layer.

[0003] In existing technologies, when the conductor is pulled into the die, it is easily affected by speed fluctuations of the traction equipment, differences in its own rigidity, or slight external vibrations. This can exacerbate the relative positional deviation between the conductor and the extrusion die, making it difficult to control the concentricity of the conductor and the die. This results in uneven distribution of insulation layer thickness (such as one side being thicker and the other side being thinner). Therefore, we propose a cable insulation extrusion uniformity adjustment device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cable insulation extrusion uniformity adjustment device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cable insulation extrusion uniformity adjustment device includes a frame, an extruder body fixedly connected to the outer wall of the frame, an outer wall of a hopper fixedly connected to the outer wall of the frame, a threaded hole in the outer wall of the frame, a threaded rod threadedly connected to the inner wall of the threaded hole, a turntable fixedly connected to the top of the threaded rod, a T-shaped column fixedly connected to the bottom of the threaded rod, a rectangular rod rotatably sleeved on the outer wall of the T-shaped column, a rectangular sleeve slidably sleeved on the outer wall of the rectangular rod, a connecting column fixedly connected to the outer wall of the rectangular sleeve, one end of the connecting column fixedly connected to the outer wall of the frame, a fixed plate fixedly connected to the bottom of the rectangular rod, and an adjustment component on the outer wall of the fixed plate.

[0007] Preferably, the adjustment assembly includes two T-shaped pieces, one end of each of the two T-shaped pieces being fixedly connected to the outer wall of the fixed disk. An adjustment disk is rotatably sleeved on the outer wall of each of the two T-shaped pieces, and a tapered guide rod is fixedly connected to the bottom of each of the two adjustment disks. Multiple adjustment holes are evenly opened on the outer walls of the fixed disk and the two adjustment disks, and a pin is slidably connected to the inner wall of each adjustment hole. The distance between the two tapered guide rods can be adjusted by setting the adjustment assembly.

[0008] Preferably, the outer wall of the extruder body is fixedly connected to a material hopper.

[0009] Preferably, the bottom of the extruder body is fixedly connected to a die head.

[0010] Preferably, the fixing plate is located on one side of the mold head.

[0011] Preferably, the outer wall of the adjusting disc is slidably connected to the outer wall of the fixed disc.

[0012] Compared with the prior art, the advantages of this utility model are:

[0013] This solution uses a V-shaped guide structure composed of two tapered guide rods to laterally limit the conductor, reducing lateral swaying and longitudinal movement of the conductor, and providing a stable foundation for uniform extrusion of the insulation layer;

[0014] By moving the rectangular rod vertically and by using the guiding effect of the V-shaped structure, the positional deviation of the conductor can be corrected, ensuring that the conductor axis is always aligned with the center of the die.

[0015] The angle between the two tapered guide rods can be adjusted by rotating the adjustment disc. Combined with the fixing method of the adjustment hole and the pin shaft, it can quickly adapt to conductors of various diameters without frequent replacement. Attached Figure Description

[0016] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of a cable insulation extrusion uniformity adjustment device proposed in this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of a cable insulation extrusion uniformity adjustment device proposed in this utility model;

[0019] Figure 3 This utility model proposes a cable insulation extrusion uniformity adjustment device. Figure 2 A magnified structural diagram of part A in the diagram.

[0020] In the diagram: 1. Frame; 2. Extruder body; 3. Hopper; 4. Die head; 5. Threaded rod; 6. Turntable; 7. Rectangular sleeve; 8. Connecting column; 9. Rectangular rod; 10. Fixed plate; 11. T-shaped part; 12. Adjusting plate; 13. Conical guide rod; 14. Adjusting hole; 15. Pin. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Depend on Figures 1-3 As shown, a cable insulation extrusion uniformity adjustment device is disclosed, including a frame 1, an extruder body 2 (TF-70) is fixedly connected to the outer wall of the frame 1, a hopper 3 is fixedly connected to the outer wall of the extruder body 2 (TF-70), the hopper 3 supplies raw materials to the extruder, and a die head 4 is fixedly connected to the bottom of the extruder body 2 (TF-70).

[0023] The outer wall of the hopper 3 is fixedly connected to the outer wall of the frame 1. The outer wall of the frame 1 is provided with a threaded hole. A threaded rod 5 is threadedly connected to the inner wall of the threaded hole. A turntable 6 is fixedly connected to the top of the threaded rod 5. A T-shaped column is fixedly connected to the bottom of the threaded rod 5. A rectangular rod 9 is rotatably sleeved on the outer wall of the T-shaped column. The threaded rod 5 converts the rotational motion of the turntable 6 into the linear motion of the rectangular rod 9.

[0024] A rectangular sleeve 7 is slidably fitted on the outer wall of the rectangular rod 9. A connecting column 8 is fixedly connected to the outer wall of the rectangular sleeve 7. One end of the connecting column 8 is fixedly connected to the outer wall of the frame 1. The rectangular sleeve 7 allows the rectangular rod 9 to move only vertically up and down, avoiding lateral offset or rotation. A fixing plate 10 is fixedly connected to the bottom of the rectangular rod 9. The fixing plate 10 is located on one side of the mold head 4.

[0025] The outer wall of the fixed disk 10 is provided with an adjustment assembly, which includes two T-shaped pieces 11. One end of each of the two T-shaped pieces 11 is fixedly connected to the outer wall of the fixed disk 10. The outer wall of each of the two T-shaped pieces 11 is rotatably fitted with an adjustment disk 12. The T-shaped pieces 11 provide a rotation fulcrum for the adjustment disk 12 and limit the axial displacement of the adjustment disk 12 (to prevent it from falling off).

[0026] The outer wall of the adjusting plate 12 is slidably connected to the outer wall of the fixed plate 10. A tapered guide rod 13 is fixedly connected to the bottom of each of the two adjusting plates 12. The outer surface of the tapered guide rod 13 is relatively smooth, which plays a good guiding role. Multiple adjusting holes 14 are evenly opened on the outer walls of the fixed plate 10 and the two adjusting plates 12. A pin 15 is slidably connected to the inner wall of the adjusting hole 14. The adjusting plate 12 drives the tapered guide rod 13 to change the included angle by rotating, so as to adapt to conductors of different diameters. The outer wall of the pin 15 is provided with a pin hole, and a direction adjustment component can be added in the conductor path of the traction equipment to ensure its stability.

[0027] Working principle: During use, the conductor passes through the die head 4, and both ends of the conductor are conveyed by existing traction equipment. Rotating the turntable 6 drives the threaded rod 5 to rotate, which in turn drives the rectangular rod 9 to move downwards. Because the threaded rod 5 and the rectangular rod 9 are rotatably connected by a T-shaped column, the rectangular rod 9 can move up and down with the threaded rod 5, but it does not rotate with it. During its up and down movement, the rectangular rod 9 is ensured to be dragged vertically downwards by the rectangular sleeve 7. The downward movement of the rectangular rod 9 drives the fixed plate 10 to move downwards, which in turn drives the two adjusting plates 12 to move downwards. The downward movement causes the two tapered guide rods 13 to move downwards. After moving downwards, the two tapered guide rods 13 are located on the left and right sides of the conductor, respectively. The two tapered guide rods 13 are V-shaped, which helps the conductor to move stably, ensures that the conductor and the die head 4 are in the same axis position, and prevents the conductor from jumping upwards during traction. Since the two tapered guide rods 13 rotate through the rotation of the two adjusting discs 12, they can meet the needs of conductors of different thicknesses. After rotation, by inserting the pin 15 into the adjusting hole 14 and then inserting the existing cotter pin into the pin hole on the outer wall of the pin 15, the two adjusting discs 12 can be fixed on the fixed disc 10.

[0028] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. Furthermore, the structure and principle of the components known to those skilled in the art can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0029] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cable insulation extrusion uniformity adjustment device, comprising a frame (1), characterized in that, The outer wall of the frame (1) is fixedly connected to the extruder body (2), and the outer wall of the extruder body (2) is fixedly connected to the hopper (3). The outer wall of the hopper (3) is fixedly connected to the outer wall of the frame (1). The outer wall of the frame (1) is provided with a threaded hole, and the inner wall of the threaded hole is threadedly connected to a threaded rod (5). The top of the threaded rod (5) is fixedly connected to a turntable (6), and the bottom of the threaded rod (5) is fixedly connected to a T-shaped column. The outer wall of the T-shaped column is rotatably fitted with a rectangular rod (9), and the outer wall of the rectangular rod (9) is slidably fitted with a rectangular sleeve (7). The outer wall of the rectangular sleeve (7) is fixedly connected to a connecting column (8). One end of the connecting column (8) is fixedly connected to the outer wall of the frame (1). The bottom of the rectangular rod (9) is fixedly connected to a fixed plate (10), and the outer wall of the fixed plate (10) is provided with an adjustment component.

2. The cable insulation extrusion uniformity adjustment device according to claim 1, characterized in that, The adjustment assembly includes two T-shaped parts (11), one end of each T-shaped part (11) is fixedly connected to the outer wall of the fixed plate (10), and the outer wall of each T-shaped part (11) is rotatably fitted with an adjustment plate (12). The bottom of each adjustment plate (12) is fixedly connected with a tapered guide rod (13). The outer walls of the fixed plate (10) and the two adjustment plates (12) are evenly provided with a plurality of adjustment holes (14), and the inner wall of the adjustment hole (14) is slidably connected with a pin (15).

3. The cable insulation extrusion uniformity adjustment device according to claim 1, characterized in that, The bottom of the extruder body (2) is fixedly connected to the die head (4).

4. The cable insulation extrusion uniformity adjustment device according to claim 3, characterized in that, The fixed plate (10) is located on one side of the mold head (4).

5. The cable insulation extrusion uniformity adjustment device according to claim 2, characterized in that, The outer wall of the adjusting plate (12) is slidably connected to the outer wall of the fixed plate (10).