Aluminum profile film laminating and ironing device

Abstract

The utility model discloses an aluminum profile laminating ironing equipment concretely relates to the field of plate processing technology, including the plate, the plate bottom contact formula is connected with the conveying device body, the plate top is provided with the adjusting mechanism, the adjusting mechanism top is provided with the ironing mechanism, the left side of adjusting mechanism front end is installed with the identification mechanism, the adjusting mechanism bottom is installed with the support mechanism. The utility model discloses an aluminum profile laminating ironing equipment, when using, through the blast of ironing mechanism place, blows the high temperature airflow, and the laminating of plate is adhered, can avoid appearing partial scald or laminating not firm situation, through the linkage of adjusting mechanism and identification mechanism, can adjust the height of the upper and lower of compression roller according to the need, makes the compression roller can adhere to the shape and width of plate, and the laminating of plate is reinforced and is pressed flat to the laminating of hot air blowing place, helps to enhance the close effect of the combination between laminating and plate.

Description

Technical Field

[0001] This utility model relates to the field of sheet metal processing technology, and in particular to an aluminum profile coating and heat-pressing equipment. Background Technology

[0002] As a metal material widely used in construction, transportation, aerospace and other fields, aluminum profiles have important surface coating processes that are crucial for improving their corrosion resistance, wear resistance and aesthetics. During the production and use of aluminum profiles, it is necessary to coat them with a film to protect the surface of the aluminum profiles from scratches, oxidation and other damage.

[0003] During the coating process, the film may develop wrinkles, bubbles, or unevenness due to uneven tension, improper temperature control, or complex surface shape of the aluminum profile. These problems will affect the appearance quality of the aluminum profile and may also reduce its service life.

[0004] Some existing aluminum profile coating and ironing equipment lacks a structure that can automatically adjust the flattening device according to the side shape and width of the sheet when coating and ironing aluminum profiles of different thicknesses. This means that operators may need to conduct multiple trials or adjustments to achieve the ideal coating and flattening effect, which is quite troublesome. Utility Model Content

[0005] The main purpose of this utility model is to provide an aluminum profile coating and ironing equipment, which can effectively solve the problem mentioned above that some existing aluminum profile coating and ironing equipment lacks a structure that can automatically adjust the flattening device according to the side shape and width of the board when ironing aluminum profiles of different thicknesses. This causes operators to need to conduct multiple trials or adjustments to achieve the ideal coating and flattening effect, which is quite troublesome.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] An aluminum profile coating and ironing equipment includes a sheet material, a conveying device body is connected to the bottom of the sheet material in contact with the sheet material, an adjustment mechanism is provided above the sheet material, an ironing mechanism is provided above the adjustment mechanism, an identification mechanism is installed on the left side of the front end of the adjustment mechanism, and a support mechanism is installed at the bottom of the adjustment mechanism.

[0008] Preferably, a pressure roller is rotatably connected to the middle of the upper part of the plate. A rotating shaft is symmetrically fixedly connected to the outer surface of the pressure roller. A mounting box is provided at the left end of the rotating shaft. A drive motor and a controller are fixedly connected to the inner surface of the mounting box. The left end of the rotating shaft extends through the right side of the inner surface of the mounting box. The left end of the rotating shaft is rotatably connected to the output end of the drive motor. A bearing is rotatably connected to the right side of the outer surface of the rotating shaft. A base is fixedly connected to the bottom of the bearing.

[0009] Preferably, an electric telescopic seat is fixedly connected to the bottom of both the mounting box and the base. A mounting bracket is fixedly connected to the bottom of both electric telescopic seats. A movable seat is fixedly connected to the bottom of the inner side of the mounting bracket at the left end. A threaded rod is threadedly connected to the inner surface of the movable seat. A bearing is rotatably connected to the front and rear ends of the outer surface of the threaded rod. A slider is fixedly connected to the bottom of the inner side of the mounting bracket at the right end. A sliding rod is slidably connected to the inner surface of the slider. A fixing block is slidably connected to the front and rear ends of the sliding rod.

[0010] Preferably, the outer surfaces of the two bearings and the fixing block are respectively fixedly connected to an adjusting slide, and the front end of the adjusting slide located on the left end is fixedly connected to a drive box, and the front end of the threaded rod is rotatably connected to the output end of the drive box.

[0011] Preferably, vertical plates are symmetrically fixedly connected to the front and rear sides of the bottom of the right-end adjusting slide and the bottom of the left-end drive box and the rear side of the bottom of the adjusting slide, respectively. The bottoms of the two vertical plates on the same side are jointly fixedly connected to a horizontal plate, and the bottoms of the two horizontal plates are symmetrically fixedly connected to a supporting base plate.

[0012] Preferably, a support frame is fixedly connected to the front end of the horizontal plate located on the left end, a data transmission device is fixedly connected to the front side of the top of the support frame, a second mounting base is fixedly connected to the rear side of the top of the support frame, and a laser contour scanner is fixedly connected to the top of the second mounting base.

[0013] Preferably, a hot air vent is provided on the front side of the plate near the pressure roller, and a mounting bracket is fixedly connected to the top of the hot air vent.

[0014] Preferably, a hot air device body is fixedly connected to the right side of the top of the mounting plate, a temperature control device body is fixedly connected to the middle of the top of the mounting plate, and a control panel is fixedly connected to the left side of the top of the mounting plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. This device uses a designed hot air blowing mechanism to apply the film to the board by blowing high-temperature airflow. Compared with roller heating and hot air blowing, this method can avoid local burns or poor film adhesion, especially when the aluminum profile surface is uneven or has a complex shape. It also allows heat to be transferred more evenly to the surface of the aluminum profile, resulting in a tighter bond between the film and the aluminum profile surface.

[0017] 2. This device, through its designed adjustment mechanism linked with the recognition mechanism, scans the shape of the board material using a laser contour scanner. The scanned data is then converted and transmitted to the drive box and the electric telescopic seat via a data transmission device. The forward and backward movement of the moving seat adjusts the position of the pressure roller, while the up and down movement of the electric telescopic seat adjusts the height of the pressure roller. This allows the pressure roller to conform to the shape of the board material, reinforcing and flattening the film on the board material that has been flattened by hot air, thus improving the tightness of the bond between the film and the board material. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the ironing mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the support mechanism structure of this utility model;

[0021] Figure 4 This is a partial cross-sectional view of the adjustment mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the local explosion effect structure of the adjustment mechanism of this utility model;

[0023] Figure 6 This is a schematic diagram of the identification mechanism structure of this utility model.

[0024] In the diagram: 1. Sheet material; 2. Conveying device body; 3. Ironing mechanism; 301. Hot air outlet; 302. Mounting frame; 303. Hot air equipment body; 304. Temperature control equipment body; 305. Control panel; 4. Adjustment mechanism; 401. Pressure roller; 402. Rotating shaft; 403. Mounting box; 404. Drive motor; 405. Controller; 406. Bearing 1; 407. Base 1; 408. Electric telescopic seat; 409. Mounting bracket; 410. Moving seat; 411. Threaded rod; 412. Slide rod; 413. Fixing block; 414. Bearing 2; 415. Drive box; 416. Slider; 417. Adjusting slide; 5. Identification mechanism; 501. Support frame; 502. Mounting base 2; 503. Data transmission device; 504. Laser contour scanner; 6. Support mechanism; 601. Vertical plate; 602. Horizontal plate; 603. Support base plate. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] Example 1

[0027] like Figure 1 As shown, an aluminum profile coating and ironing equipment includes a plate 1, a conveying device body 2 connected to the bottom of the plate 1 in contact, an adjustment mechanism 4 above the plate 1, an ironing mechanism 3 above the adjustment mechanism 4, an identification mechanism 5 installed on the left side of the front end of the adjustment mechanism 4, and a support mechanism 6 installed at the bottom of the adjustment mechanism 4.

[0028] In this embodiment, after the board 1 is coated, it is transported to the area below the hot air outlet 301 by the conveying device body 2. The hot air equipment body 303 starts to work, generates hot air, and blows it out from the hot air outlet 301. Under the blowing of the hot air outlet 301, the air bubbles between the board and the film can be eliminated, so that the film is completely attached to the top of the board.

[0029] The laser contour scanner 504 detects the board 1 and adjusts the position of the pressure roller 401 according to the side shape of the board 1, so that the outer surface of the pressure roller 401 can be attached to the top of the outer surface of the board 1. The rotation of the pressure roller 401 flattens the board and the film at the board 1, thereby achieving a reinforcement effect between the film and the board.

[0030] The front and rear positions of the pressure roller 401 can be adjusted by driving the threaded rod 411 and the movable seat 410 to rotate by the drive box 415. The height of the pressure roller 401 can be adjusted by the up and down extension of the electric telescopic seat 408. The drive motor 404 inside the mounting box 403 drives the rotating shaft 402 to achieve the purpose of driving the pressure roller 401 to rotate. Thus, the plate 1 is flattened from the top by rotating the pressure roller 401.

[0031] When the laser contour scanner 504 monitors and identifies the shape of the board 1, the data is analyzed and processed by the data transmission device 503 and transmitted to the controller 405 and the controller inside the drive box 415. According to the preset instructions and programming, the corresponding drive devices are controlled to adjust the position of the pressure roller 401 so that it can be attached to the top of the board 1 according to the side shape of the board 1 to flatten the board and the film cloth. The overall operation is simple and convenient.

[0032] For details, please refer to Figure 1 , Figure 4 and Figure 5 In this embodiment, a pressure roller 401 is rotatably connected to the middle of the upper part of the plate 1. A rotating shaft 402 is symmetrically fixedly connected to the outer surface of the pressure roller 401. A mounting box 403 is provided at the left end of the rotating shaft 402. A drive motor 404 and a controller 405 are fixedly connected to the inner surface of the mounting box 403. The left end of the rotating shaft 402 at the left end passes through the right side of the inner surface of the mounting box 403. The left end of the rotating shaft 402 at the left end is rotatably connected to the output end of the drive motor 404. A bearing 406 is rotatably connected to the right side of the outer surface of the rotating shaft 402 at the right end. A base 407 is fixedly connected to the bottom of the bearing 406.

[0033] Further reference Figure 4 and Figure 5 In this embodiment, the bottom of the mounting box 403 and the base 407 are both fixedly connected to an electric telescopic seat 408. The bottom of the two electric telescopic seats 408 are both fixedly connected to a mounting bracket 409. The bottom of the inner side of the mounting bracket 409 at the left end is fixedly connected to a movable seat 410. The inner surface of the movable seat 410 is threadedly connected to a threaded rod 411. The front and rear ends of the outer surface of the threaded rod 411 are rotatably connected to a bearing 414. The bottom of the inner side of the mounting bracket 409 at the right end is fixedly connected to a slider 416. The inner surface of the slider 416 is slidably connected to a sliding rod 412. The front and rear ends of the sliding rod 412 are slidably connected to a fixing block 413.

[0034] Further reference Figure 4 and Figure 5In this embodiment, the outer surfaces of the two bearings 414 and the fixing block 413 are respectively fixedly connected to the adjusting slide 417. The front end of the adjusting slide 417 located on the left end is fixedly connected to the drive box 415, and the front end of the threaded rod 411 is rotatably connected to the output end of the drive box 415.

[0035] Further reference Figure 3 and Figure 4 In this embodiment, vertical plates 601 are symmetrically fixedly connected to the front and rear sides of the bottom of the right end adjusting slide 417 and the bottom of the left end drive box 415 and the rear side of the bottom of the adjusting slide 417, respectively. The bottoms of the two vertical plates 601 on the same side are jointly fixedly connected to a horizontal plate 602, and the bottoms of the two horizontal plates 602 are symmetrically fixedly connected to a supporting base plate 603.

[0036] Further reference Figure 4 and Figure 6 In this embodiment, a support frame 501 is fixedly connected to the front end of the horizontal plate 602 located on the left end. A data transmission device 503 is fixedly connected to the front side of the top of the support frame 501. A second mounting base 502 is fixedly connected to the rear side of the top of the support frame 501. A laser contour scanner 504 is fixedly connected to the top of the second mounting base 502.

[0037] The adjustment mechanism 4 is linked with the recognition mechanism 5. The laser contour scanner 504 scans the shape of the board 1. The scanned data is then converted by the data transmission device 503 and transmitted to the drive box 415 and the electric telescopic seat 408. The front and back position of the pressure roller 401 can be adjusted by moving the moving seat 410 back and forth. The height of the pressure roller 401 can be adjusted by extending and retracting the electric telescopic seat 408 up and down. This allows the pressure roller 401 to conform to the shape of the board 1 and reinforce and flatten the film on the board 1 that has been flattened by hot air, thereby improving the tightness of the bond between the film and the board 1.

[0038] Example 2: This example adds a hot air blowing mechanism 3 to flatten the film on the board by blowing hot air. By setting the hot air blowing mechanism 3, the film can be bonded to the board by blowing high temperature air. Compared with roller heating and flattening, it can avoid local burns or poor film adhesion.

[0039] For details, please refer to Figure 1 , Figure 2 and Figure 5In this embodiment, a hot air vent 301 is provided on the front side of the plate 1 near the pressure roller 401. A mounting plate 302 is fixedly connected to the top of the hot air vent 301. A hot air equipment body 303 is fixedly connected to the right side of the top of the mounting plate 302. A temperature control equipment body 304 is fixedly connected to the middle of the top of the mounting plate 302. A control panel 305 is fixedly connected to the left side of the top of the mounting plate 302.

[0040] The hot air blower uses three blowers to apply the film to one part of the sheet material. By blowing high-temperature airflow, the film is bonded to the sheet material. Compared with roller heating and hot air blowing, this method can avoid local burns or poor film adhesion, especially when the aluminum profile surface is uneven or has a complex shape. It also allows heat to be transferred more evenly to the surface of the aluminum profile, resulting in a tighter bond between the film and the aluminum profile surface.

[0041] The drive box 415 in this solution includes an outer mounting box, a drive motor, and a controller. The drive motor and controller are installed inside the outer mounting box. The controller here can be a motor controller that is compatible with the drive motor in the prior art, and can control the switching and rotation speed of the drive motor.

[0042] The controller 405 in this solution can be a motor controller that is compatible with the drive motor 404 in the existing technology, and can play the role of controlling the switching and rotation speed of the drive motor 404.

[0043] The hot air equipment in this solution, 303, can be the existing HZMPUR-350 hot air blower, which can flexibly adapt to aluminum profiles of different specifications. Its hot air temperature and wind speed can be precisely adjusted by the controller, making it suitable for ironing after aluminum profiles are coated.

[0044] The temperature control device body 304 in this solution can adopt the existing HE-150 model temperature control device, which is suitable for medium-sized aluminum profile processing, with a temperature range of RT+10℃~300℃, a fast heating rate, and its temperature control system has a timer function, which can accurately control the heating time and avoid damage to the coating material due to overheating or insufficient cooling.

[0045] The control panel 305 in this solution can adopt the existing KT197 LCD temperature controller. This control panel uses an LCD screen, which can intuitively display the operating status and parameters of the equipment, support precise adjustment of parameters such as wind speed and temperature, and has a timer control function. It is suitable for medium-sized aluminum profile processing scenarios that require precise operation.

[0046] The laser profile scanner 504 in this solution can use the ZLDS202 line laser sensor, which is based on existing technology. It uses the laser triangulation ranging method to emit a line laser and capture the reflected light to generate a high-resolution three-dimensional image of the surface. It is suitable for dynamic and static scanning and can quickly capture the side shape and width data of aluminum profiles.

[0047] The data transmission device 503 in this solution can use a wireless data transmission module in the existing technology, such as DigiWireless, which supports wireless data transmission, reduces wiring costs and complexity, adopts industrial-grade wireless communication technology, and can be used with the Ethernet or serial interface of the ZLDS202 line laser sensor.

[0048] Since the above devices are all very mature products in the prior art, they will not be described in detail in this application.

[0049] It should be noted that the specific installation method of the drive motor, the circuit connection method, and the control method used in this utility model are all conventional designs, and will not be described in detail here.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An aluminum profile film laminating and ironing apparatus comprising a plate (1), characterized in that: The bottom of the board (1) is connected to the conveying device body (2), the top of the board (1) is provided with an adjustment mechanism (4), the top of the adjustment mechanism (4) is provided with a hot ironing mechanism (3), the left side of the front end of the adjustment mechanism (4) is provided with an identification mechanism (5), and the bottom of the adjustment mechanism (4) is provided with a support mechanism (6).

2. The aluminum profile film laminating and ironing apparatus according to claim 1, wherein: A pressure roller (401) is rotatably connected to the middle of the plate (1). A rotating shaft (402) is symmetrically fixed to the outer surface of the pressure roller (401). A mounting box (403) is provided at the left end of the rotating shaft (402). A drive motor (404) and a controller (405) are fixedly connected to the inner surface of the mounting box (403). The left end of the rotating shaft (402) at the left end passes through the right side of the inner surface of the mounting box (403). The left end of the rotating shaft (402) at the left end is rotatably connected to the output end of the drive motor (404). A bearing (406) is rotatably connected to the right side of the outer surface of the rotating shaft (402) at the right end. A base (407) is fixedly connected to the bottom of the bearing (406).

3. The aluminum profile film laminating and ironing apparatus according to claim 2, wherein: The bottom of the mounting box (403) and the base (407) are both fixedly connected to an electric telescopic seat (408). The bottom of the two electric telescopic seats (408) are both fixedly connected to a mounting bracket (409). The bottom of the inner side of the mounting bracket (409) at the left end is fixedly connected to a movable seat (410). The inner surface of the movable seat (410) is threadedly connected to a threaded rod (411). The front and rear ends of the outer surface of the threaded rod (411) are rotatably connected to a bearing (414). The bottom of the inner side of the mounting bracket (409) at the right end is fixedly connected to a slider (416). The inner surface of the slider (416) is slidably connected to a sliding rod (412). The front and rear ends of the sliding rod (412) are slidably connected to a fixing block (413).

4. The aluminum profile film laminating and ironing apparatus according to claim 3, wherein: The outer surfaces of the two bearings (414) and the fixing block (413) are respectively fixedly connected to the adjusting slide (417). The front end of the adjusting slide (417) located on the left end is fixedly connected to the drive box (415). The front end of the threaded rod (411) is rotatably connected to the output end of the drive box (415).

5. The aluminum profile film laminating and ironing apparatus according to claim 4, wherein: Vertical plates (601) are symmetrically fixedly connected to the front and rear sides of the bottom of the right-side adjusting slide (417), the bottom of the left-side drive box (415), and the rear side of the bottom of the adjusting slide (417). Horizontal plates (602) are fixedly connected to the bottom of the two vertical plates (601) on the same side. Support plates (603) are symmetrically fixedly connected to the bottom of the two horizontal plates (602).

6. The aluminum profile film laminating and ironing apparatus according to claim 5, wherein: A support frame (501) is fixedly connected to the front end of the horizontal plate (602) located on the left end. A data transmission device (503) is fixedly connected to the front side of the top of the support frame (501). A second mounting base (502) is fixedly connected to the rear side of the top of the support frame (501). A laser contour scanner (504) is fixedly connected to the top of the second mounting base (502).

7. The aluminum profile film laminating and ironing apparatus according to claim 1, wherein: A hot air vent (301) is provided on the front side of the plate (1) near the pressure roller (401), and a mounting bracket (302) is fixedly connected to the top of the hot air vent (301).

8. The aluminum profile film laminating and ironing apparatus according to claim 7, wherein: The hot air equipment body (303) is fixedly connected to the right side of the top of the mounting plate (302), the temperature control equipment body (304) is fixedly connected to the middle of the top of the mounting plate (302), and the control panel (305) is fixedly connected to the left side of the top of the mounting plate (302).

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