Automatic film pasting device for high light film

Abstract

The utility model relates to an automatic film pasting device for high light film belongs to high light film processing technical field, including frame, the frame top is equipped with clamping assembly, pre -cleaning subassembly and pasting film subassembly, still be equipped with the control panel for controlling each component, clamping assembly can realize the automatic clamping and transportation of high light film, ensure that high light film moves stably, pre -cleaning subassembly can carry out accurate dust removal to high light film surface, guarantee cleaning completely through adjustable structure, pasting film subassembly can complete the stable release of film material, tension adjustment and pasting, realize high light film automatic film pasting, and the device cooperates through each component operation, need not manual excessive intervention, improve processing efficiency greatly, guarantee high light film cleaning and pasting precision simultaneously, reduce the bad rate. Besides, the device operation threshold is low, adapts to different specifications high light film processing, and the structural stability is strong, can reduce maintenance cost, is applicable to high light film batch processing scene.

Description

Technical Field

[0001] This utility model belongs to the field of high-gloss film processing technology, specifically relating to an automatic film application device for high-gloss films. Background Technology

[0002] In the field of high-gloss film processing, the film application process is a crucial step in ensuring product surface quality, directly affecting the product's gloss, protective performance, and aesthetics. Currently, high-gloss film application is mostly done using semi-automatic or manually assisted methods, which have the following shortcomings.

[0003] Traditional film application equipment lacks an effective pre-treatment mechanism, leaving dust and impurities on the workpiece surface, leading to bubbles and defects after film application. This necessitates manual rework, impacting production efficiency. Existing equipment has limited adaptability in its clamping mechanism, making it difficult to accommodate workpieces of different specifications. Changing products requires frequent adjustments to equipment parameters, resulting in cumbersome operation. Furthermore, the tension control of the film material is unstable during the application process, easily causing uneven tension and film surface stretching and deformation, affecting the final product quality and making it difficult to guarantee consistent bonding. Therefore, those skilled in the art have provided an automatic film application device for high-gloss films to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to provide an automatic film-applying device for high-gloss films that has a simple structure and reasonable design in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] An automatic film-applying device for high-gloss film includes a frame, with a clamping assembly slidably connected to the top of the frame. The device is characterized by having a pre-cleaning assembly on one side of the clamping assembly and a film-applying assembly on the other side. The pre-cleaning assembly includes two fixed legs fixedly mounted on the top of the frame, with a mounting plate shared on the top of the two fixed legs. A dust removal assembly cooperating with the clamping assembly is slidably connected to the bottom of the mounting plate. The clamping assembly has two symmetrically distributed clamping plates, with a high-gloss film moving roller mounted between the two clamping plates. Electric slide rails, slidably cooperating with the clamping assembly, are fixedly mounted on both sides of the top center of the frame, with a high-gloss film fixing roller mounted on the top of the two electric slide rails.

[0007] As a further optimization of this utility model, the dust removal component includes mounting strips that are fixedly installed on both sides of the bottom of the mounting top plate. A dust collection box is fixedly installed at the bottom of the two mounting strips. Several vacuum cleaners are installed in an array at the bottom of the inner side wall of the dust collection box. A first cylinder is fixedly installed at the top of the mounting top plate. The output end of the first cylinder slides through the top of the mounting top plate and is fixedly connected to the top of the dust collection box.

[0008] As a further optimization of this utility model, the outer walls of the two electric slide rails are slidably connected with sliders, and the tops of the two sliders are jointly equipped with a feeding platform. The middle position of the top of the inner wall of the feeding platform is rotatably connected with a bidirectional lead screw. The left and right helical ends of the bidirectional lead screw are respectively threaded with clamps slidably connected to the top of the feeding platform. A first servo motor is fixedly installed on the side wall of the feeding platform. The output end of the first servo motor rotates through the side wall of the feeding platform and is fixedly connected to one end of the bidirectional lead screw.

[0009] As a further optimization of this utility model, the film application assembly includes two mounting seats fixedly installed on the top of the frame. Electric telescopic rods are fixedly installed on the front and rear sides of the top of the two mounting seats. The four electric telescopic rods are distributed in a rectangular array. The output ends of the four electric telescopic rods are jointly installed with a lifting frame. The lifting frame is limited by limiting blocks that are respectively connected to the two fixed mounting seats.

[0010] As a further optimization of this utility model, a feeding roller is installed at the top rear side of the lifting frame, a tension roller is rotatably connected to the front side of the inner side wall of the lifting frame, and fixed plates are fixedly installed on both sides of the bottom of the mounting base. A receiving roller is rotatably connected between the two fixed plates. A second servo motor is fixedly installed on the side wall of any fixed plate. The output end of the second servo motor rotatably passes through the side wall of the corresponding fixed plate and is fixedly connected to one end of the receiving roller.

[0011] As a further optimization of this utility model, a fixed seat is fixedly installed on the top of the mounting base and on one side of the feeding roller. A second cylinder is fixedly installed on the top of the fixed seat. The output of the second cylinder slides through the bottom of the fixed seat and is fixedly connected to a pressure plate.

[0012] As a further optimization of this utility model, a control panel is fixedly installed on the side wall of the frame, and the control panel is electrically connected to the electric slide rail, the first servo motor, the first cylinder, the electric telescopic rod, the second servo motor, and the second cylinder.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. In the pre-cleaning stage of this utility model, the first cylinder can push the dust collection box to slide along the mounting strip, and precisely adjust the distance between the dust collection port and the film surface according to the thickness of the high-gloss film. With the help of the array of vacuum cleaners, uniform dust removal can be achieved in the whole area.

[0015] 2. This utility model allows users to input the specifications of the high-gloss film via the control panel, which automatically matches parameters such as the speed of the first servo motor (controlling the clamping distance of the clamping plates) and the extension and retraction of the electric telescopic rod (adjusting the film application height). No professional skills are required to operate it. At the same time, the design of the bidirectional lead screw driving the clamping plates to slide can adapt to high-gloss films of different widths, and the cooperation between the high-gloss film moving roller and the fixed roller can be compatible with film materials of different thicknesses. Compared with existing devices that require changing the clamps to adapt to different specifications, this is a significant improvement.

[0016] 3. In this utility model, four rectangular arrays of electric telescopic rods can synchronously adjust the height of the lifting frame to ensure that the tension roller and the feeding roller are always horizontal with the high-gloss film. At the same time, the second cylinder drives the pressure plate to provide stable pressure, which, together with the uniform traction of the receiving roller, effectively avoids the film material bonding deviation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall side view structure of this utility model;

[0018] Figure 2 This is a partial axial side view of the present invention;

[0019] Figure 3 This is a bottom view of the pre-cleaning component of this utility model;

[0020] Figure 4 This is a top view of the pre-cleaning component of this utility model;

[0021] Figure 5 This is a schematic diagram of the film-applying assembly of this utility model.

[0022] In the diagram: 1. Frame; 2. Electric slide rail; 3. Slider; 4. Clamping assembly; 401. Feeding table; 402. Clamping plate; 403. First servo motor; 404. Bidirectional lead screw; 5. Pre-cleaning assembly; 501. Mounting top plate; 502. First cylinder; 503. Fixed support leg; 504. Dust collection box; 505. Vacuum cleaner; 506. Mounting strip; 6. Film application assembly; 601. Mounting base; 602. Lifting frame; 603. Tension roller; 604. Feeding roller; 605. Receiving roller; 606. Second servo motor; 607. Fixed base; 608. Second cylinder; 609. Pressure plate; 7. Control panel; 8. High-gloss film fixing roller; 9. High-gloss film moving roller. Detailed Implementation

[0023] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0024] Example 1

[0025] like Figure 1 , Figure 2 As shown, an automatic film-applying device for high-gloss film includes a frame 1, electric slide rails 2, sliders 3, clamping components 4, pre-cleaning components 5, film-applying components 6, and a control panel 7. The frame 1 serves as the basic support structure of the device, with electric slide rails 2 fixedly installed on both sides of the top center. Sliders 3 are slidably connected to the outer walls of the two electric slide rails 2, and a feeding table 401 is installed on the top of the two sliders 3. The feeding table 401 forms the main frame of the clamping components 4. Before actual processing, the operator starts the device through the control panel 7 fixedly installed on the side wall of the frame 1. The control panel 7 is electrically connected to the electric slide rails 2, the first servo motor 403 involved later, and other electrical components, enabling precise control of each component.

[0026] like Figures 1-4 As shown, the clamping assembly 4 is used to achieve stable fixing and movement of the high-gloss film. Its specific structure includes two symmetrically distributed clamping plates 402 on the top of the feeding platform 401. A bidirectional lead screw 404 is rotatably connected to the middle position of the top of the inner side wall of the feeding platform 401. The left and right helical ends of the bidirectional lead screw 404 are respectively threaded with clamping plates 402, and the clamping plates 402 maintain a sliding connection with the top of the feeding platform 401. Simultaneously, a first servo motor 403 is fixedly installed on the side wall of the feeding platform 401. The output end of motor 403 rotates through the side wall of feeding table 401 and is fixedly connected to one end of bidirectional lead screw 404. When it is necessary to fix the high gloss film, control panel 7 controls the first servo motor 403 to start, driving bidirectional lead screw 404 to rotate, so that the two clamping plates 402 slide along the top of feeding table 401 and clamp the high gloss film. At the same time, the high gloss film moving roller 9 installed between the two clamping plates 402 cooperates with the high gloss film fixing roller 8 installed on the top of the two electric slide rails 2 to achieve stable support of the high gloss film.

[0027] like Figure 1 , Figure 2 , Figure 5As shown, the pre-cleaning component 5 is disposed on one side of the clamping component 4 and is used to remove dust from the surface of the high-gloss film before film application. It includes two fixed support legs 503 fixedly installed on the top of the frame 1. The top of the two fixed support legs 503 is jointly mounted on a mounting top plate 501. The bottom of the mounting top plate 501 is slidably connected to a dust removal component that cooperates with the clamping component 4. The dust removal component specifically consists of mounting strips 506 fixedly installed on both sides of the bottom of the mounting top plate 501, a dust collection box 504 fixedly installed on the bottom of the two mounting strips 506, and a dust collection box 504 installed on the bottom of the inner wall of the dust collection box 504. The system consists of several arrayed vacuum cleaners 505, and a first cylinder 502 is fixedly installed on the top of the mounting plate 501. The output end of the first cylinder 502 slides through the top of the mounting plate 501 and is fixedly connected to the top of the vacuum box 504. When the clamping component 4 moves the high-gloss film to below the pre-cleaning component 5, the control panel 7 controls the first cylinder 502 to start, pushing the vacuum box 504 down along the mounting strip 506 to a position close to the surface of the high-gloss film. Then, the vacuum cleaners 505 start to adsorb and clean the dust on the surface of the high-gloss film to ensure the quality of subsequent film application.

[0028] like Figure 1 , Figure 2 , Figure 5 As shown, the film application assembly 6 is located on one side of the pre-cleaning assembly 5 and is the core structure for high-gloss film application. It includes two mounting bases 601 fixedly mounted on the top of the frame 1. Electric telescopic rods 610 are fixedly mounted on the front and rear sides of the top of each mounting base 601. The four electric telescopic rods 610 are arranged in a rectangular array, and a lifting frame 602 is mounted on the output end of each of the four electric telescopic rods 610. The lifting frame 602 is limited by limiting blocks and is slidably connected to the two limiting blocks. A feeding roller 604 is mounted on the rear side of the top of the lifting frame 602 for placing the film roll to be applied. A tension roller 60 is rotatably connected to the front side of the inner wall of the lifting frame 602. 3. Used to adjust the tension of the film material; at the same time, fixed plates are fixedly installed on both sides of the bottom of the mounting base 601, and a take-up roller 605 is rotatably connected between the two fixed plates. A second servo motor 606 is fixedly installed on the side wall of any fixed plate. The output end of the second servo motor 606 rotates through the side wall of the corresponding fixed plate and is fixedly connected to one end of the take-up roller 605 to realize the winding of the film material. In addition, a fixed base 607 is fixedly installed on the top of the mounting base 601 and on one side of the unloading roller 604. A second cylinder 608 is fixedly installed on the top of the fixed base 607. The output end of the second cylinder 608 slides through the bottom of the fixed base 607 and is fixedly connected to a pressure plate 609.

[0029] When the pre-cleaned high-gloss film moves to below the film application assembly 6, the control panel 7 first controls the electric telescopic rod 610 to start, driving the lifting frame 602 to descend to the appropriate film application height. Then, the second cylinder 608 pushes the pressure plate 609 downward to press the film material and the high-gloss film together. At the same time, the second servo motor 606 drives the take-up roller 605 to rotate, which, together with the release roller 604 and tension roller 603, realizes the stable release and application of the film material, completing the automated film application process of the high-gloss film. Throughout the process, the actions of each component are coordinated and controlled by the control panel 7 to ensure processing efficiency and quality.

[0030] It should be noted that this type of high-gloss film automatic film application device, after the device is started, the operator places the high-gloss film on the feeding table 401, and the control panel 7 commands the first servo motor 403 to start, its output end drives the bidirectional lead screw 404 to rotate. Because the left and right spiral ends of the bidirectional lead screw 404 are respectively fitted with clamping plates 402 that are slidably connected to the feeding table 401, the two clamping plates 402 slide relative to each other to clamp the high-gloss film. At the same time, the high-gloss film moving roller 9 between the clamping plates 402 cooperates with the high-gloss film fixing roller 8 at the top of the electric slide rail 2 for support. Then the electric slide rail 2 drives the slider 3 and the feeding table 401 to send the high-gloss film to the bottom of the pre-cleaning component 5.

[0031] Next, after the high-gloss film arrives, the control panel 7 triggers cleaning. The first cylinder 502 on the top of the mounting plate 501 pushes the vacuum box 504 down along the mounting strip 506 until it is close to the high-gloss film. The vacuum cleaner 505 at the bottom of the vacuum box 504 starts, and the negative pressure adsorption removes the dust. After cleaning, the first cylinder 502 drives the vacuum box 504 to reset. The electric slide rail 2 sends the high-gloss film to the bottom of the film application assembly 6. The control panel 7 instructs the four electric telescopic rods 610 on the mounting base 601 to extend, pushing the lifting frame 602 down, so that the tension roller 603 and the feeding roller 604 on the frame are adapted to the height of the high-gloss film. Then, the second cylinder 608 on the top of the fixing base 607 pushes the pressure plate 609 down to fix the starting end of the film material on the high-gloss film. At the same time, the second servo motor 606 drives the receiving roller 605 to rotate, which works with the feeding roller 604 to feed the material and the tension roller 603 to adjust the tension, so that the film material is applied at a uniform speed, completing the film application.

[0032] The entire process is coordinated through the control panel 7 to synchronize the timing of each electric component, achieving automated operation from workpiece conveying and cleaning to film application, thereby improving processing efficiency and film application quality.

[0033] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. An automatic film pasting device for high light film, comprising a rack (1), a clamping assembly (4) is slidably connected to the top of the rack (1), characterized in that, A pre-cleaning component (5) is provided on one side of the clamping component (4), and a film-applying component (6) is provided on one side of the pre-cleaning component (5). The pre-cleaning component (5) includes two fixed legs (503) fixedly installed on the top of the frame (1). The top of the two fixed legs (503) is jointly installed with a mounting plate (501). The bottom of the mounting plate (501) is slidably connected with a dust removal component that cooperates with the clamping component (4). The clamping component (4) is provided with two symmetrically distributed clamping plates (402). A high-gloss film moving roller (9) is jointly installed between the two clamping plates (402). Electric slide rails (2) that slide with the clamping component (4) are fixedly installed on both sides of the top middle of the frame (1). A high-gloss film fixing roller (8) is jointly installed on the top of the two electric slide rails (2).

2. The automatic film pasting device for high light film according to claim 1, characterized in that: The dust removal assembly includes mounting strips (506) fixedly installed on both sides of the bottom of the mounting top plate (501). A dust collection box (504) is fixedly installed at the bottom of the two mounting strips (506). Several vacuum cleaners (505) are arranged in an array at the bottom of the inner side wall of the dust collection box (504). A first cylinder (502) is fixedly installed on the top of the mounting top plate (501). The output end of the first cylinder (502) slides through the top of the mounting top plate (501) and is fixedly connected to the top of the dust collection box (504).

3. The automatic film pasting device for high light film according to claim 2, characterized in that: Two electric slide rails (2) are slidably connected to the outer walls of the slide rails (2). A feeding platform (401) is installed on the top of the two slide rails (3). A bidirectional lead screw (404) is rotatably connected to the middle position of the top of the inner wall of the feeding platform (401). The left and right helical ends of the bidirectional lead screw (404) are respectively threaded with clamps (402) that are slidably connected to the top of the feeding platform (401). A first servo motor (403) is fixedly installed on the side wall of the feeding platform (401). The output end of the first servo motor (403) rotates through the side wall of the feeding platform (401) and is fixedly connected to one end of the bidirectional lead screw (404).

4. The automatic film pasting device for high light film according to claim 3, characterized in that: The film application assembly (6) includes two mounting bases (601) fixedly installed on the top of the frame (1). Electric telescopic rods (610) are fixedly installed on the front and rear sides of the top of the two mounting bases (601). The four electric telescopic rods (610) are arranged in a rectangular array. The output ends of the four electric telescopic rods (610) are jointly equipped with a lifting frame (602). The lifting frame (602) is limited by limiting blocks that are respectively connected to the two fixed mounting bases (601).

5. The automatic film pasting device for high light film according to claim 4, characterized in that: A feeding roller (604) is installed at the top rear side of the lifting frame (602). A tension roller (603) is rotatably connected to the front side of the inner wall of the lifting frame (602). Fixing plates are fixedly installed on both sides of the bottom of the mounting base (601). A receiving roller (605) is rotatably connected between the two fixing plates. A second servo motor (606) is fixedly installed on the side wall of any of the fixing plates. The output end of the second servo motor (606) rotatably passes through the side wall of the corresponding fixing plate and is fixedly connected to one end of the receiving roller (605).

6. The automatic film pasting device for high light film according to claim 5, characterized in that: A fixed seat (607) is fixedly installed on the top of the mounting base (601) and on one side of the feeding roller (604). A second cylinder (608) is fixedly installed on the top of the fixed seat (607). The output single of the second cylinder (608) slides through the bottom of the fixed seat (607) and is fixedly connected to a pressure plate (609).

7. The automatic film pasting device for high light film according to claim 6, characterized in that: The control panel (7) is fixedly installed on the side wall of the frame (1). The control panel (7) is electrically connected to the electric slide rail (2), the first servo motor (403), the first cylinder (502), the electric telescopic rod (610), the second servo motor (606), and the second cylinder (608).

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