POS machine and automatic needle pressing equipment
Patent Information
- Application Number
- CN202521963716.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0002]目前的POS机并针结构的热压过程都需要人工上料,再转到下道工序热压,在人工热压并针过程中容易刮伤素材,且热压不到位比例很高,效率低
[0013] This utility model, through the above-mentioned technical solution, includes: a frame, a feeding mechanism, a pin arranging mechanism, a pin transfer mechanism, and a pin heat-sealing mechanism disposed on the frame; the pin transfer mechanism includes a guide rail arranged horizontally on the frame, and a fixture for placing materials is disposed on the guide rail; the pin arranging mechanism and the pin heat-sealing mechanism are arranged side by side on one side of the guide rail; the feeding mechanism is disposed above the pin arranging mechanism and is used to transport pins to the pin arranging mechanism; the pin arranging mechanism is used to arrange the pins transported by the feeding mechanism into the materials; and the pin heat-sealing mechanism is used to heat-press the pins into the materials. This effectively improves the efficiency and yield of pin heat-sealing in POS machines and avoids scratching materials during heat-sealing, solving the defects of mechanical hand-pressed heat-sealing and manual pin insertion in the prior art, such as easy scratching of materials, incomplete heat-sealing, fingerprints, and low efficiency.
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Figure CN224726490U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of POS machine needle pressing equipment, and in particular to an automated needle pressing equipment for POS machines. Background Technology
[0002] The current hot pressing process of the pin-joining structure of POS machines requires manual feeding before transferring to the next hot pressing process. During the manual hot pressing process, the material is easily scratched, and the proportion of incomplete hot pressing is very high, resulting in low efficiency. Utility Model Content
[0003] The main purpose of this utility model is to propose an automated needle pressing device for POS machines, which aims to improve the efficiency and yield of hot pressing of POS machines and avoid scratching the material during the hot pressing process.
[0004] To achieve the above objectives, this utility model provides an automated needle pressing device for POS machines, comprising: a frame, a feeding mechanism, a needle stacking mechanism, a needle transfer mechanism, and a needle hot-melt mechanism disposed on the frame.
[0005] The needle transfer mechanism includes a guide rail arranged laterally on the frame, a fixture for placing materials on the guide rail, a needle stacking mechanism and a needle hot-melting mechanism arranged side by side on one side of the guide rail, a feeding mechanism disposed above the needle stacking mechanism for conveying needles to the needle stacking mechanism, the needle stacking mechanism for arranging the needles conveyed by the feeding mechanism into the materials, and the needle hot-melting mechanism for hot-pressing the needles into the materials.
[0006] A further technical solution of this utility model is that the feeding mechanism includes: a vibrating plate, a plurality of parallel needle guide rails and a plurality of parallel needle guide tubes. The vibrating plate is disposed on the frame. A parallel needle placement groove is disposed at the center of the vibrating plate. The plurality of parallel needle guide rails are arranged around the parallel needle groove. The inlet of the parallel needle guide rails is connected to the outlet of the parallel needle placement groove. The inlet of the plurality of parallel needle guide tubes is connected to the outlet of the plurality of parallel needle guide rails. The outlet of the plurality of parallel needle guide rails is connected to the parallel needle arranging mechanism.
[0007] A further technical solution of this utility model is that the parallel needle arranging mechanism includes a first servo motor, a first motor mounting bracket, a parallel needle positioning chuck, and a parallel needle positioning chuck fixing seat. The first motor mounting bracket is disposed on the frame, the first servo motor is disposed on the first servo motor mounting frame, the parallel needle positioning chuck fixing seat is slidably disposed on the first motor mounting frame above the fixture, the parallel needle positioning chuck is disposed at the bottom of the parallel needle positioning chuck and connected to the plurality of parallel needle guide tubes, and the first servo motor is used to drive the parallel needle positioning chuck fixing seat to move up and down or left and right, thereby arranging the parallel needles in the material.
[0008] A further technical solution of this utility model is that the hot-melt mechanism for the parallel pins includes a second servo motor, a second motor mounting bracket, a hot-melt head, and a hot-melt head fixing seat. The second motor mounting bracket is disposed on the frame, the second servo motor is disposed on the second servo motor mounting bracket, the hot-melt head fixing seat is slidably disposed on the second motor mounting bracket, and the hot-melt head is disposed on the hot-melt head fixing seat. The second servo motor is used to drive the hot-melt head fixing seat to move up and down, thereby driving the hot-melt head to move up and down to hot-melt the parallel pins.
[0009] A further technical solution of this utility model is that it also includes a control system connected to the first servo motor and the second servo motor.
[0010] A further technical solution of this utility model is that the number of parallel needle guide rails and parallel needle guide tubes are both four.
[0011] A further technical solution of this utility model is that the material is provided with four pinholes.
[0012] The beneficial effects of this utility model of automated needle pressing device for POS machines are:
[0013] This utility model, through the above-mentioned technical solution, includes: a frame, a feeding mechanism, a pin arranging mechanism, a pin transfer mechanism, and a pin heat-sealing mechanism disposed on the frame; the pin transfer mechanism includes a guide rail arranged horizontally on the frame, and a fixture for placing materials is disposed on the guide rail; the pin arranging mechanism and the pin heat-sealing mechanism are arranged side by side on one side of the guide rail; the feeding mechanism is disposed above the pin arranging mechanism and is used to transport pins to the pin arranging mechanism; the pin arranging mechanism is used to arrange the pins transported by the feeding mechanism into the materials; and the pin heat-sealing mechanism is used to heat-press the pins into the materials. This effectively improves the efficiency and yield of pin heat-sealing in POS machines and avoids scratching materials during heat-sealing, solving the defects of mechanical hand-pressed heat-sealing and manual pin insertion in the prior art, such as easy scratching of materials, incomplete heat-sealing, fingerprints, and low efficiency. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the POS machine needle-pressing automated needle device of this utility model;
[0016] Figure 2 This is a front view of a preferred embodiment of the POS machine needle-pressing automated needle device of this utility model;
[0017] Figure 3 This is a schematic diagram of the feeding mechanism;
[0018] Figure 4 It is an assembly diagram of the jig and materials;
[0019] Figure 5 This is a schematic diagram of a parallel pin array;
[0020] Figure 6 This is a schematic diagram of the parallel needle plate mechanism;
[0021] Figure 7 This is a schematic diagram of the hot-melt mechanism for the needles.
[0022] Explanation of icon numbers:
[0023] Rack 10;
[0024] Feeding mechanism 20: Vibrating plate 201: Pin guide rail 202; Pin guide tube 203; Pin placement groove 204; Pin hole 205;
[0025] Parallel needle arrangement mechanism 30: First servo motor 301; First motor mounting bracket 302; Parallel needle positioning chuck 303; Parallel needle positioning chuck fixing seat 304;
[0026] Pin transfer mechanism 40; guide rail 401;
[0027] Parallel needle hot melt mechanism 50: second servo motor 501; second motor mounting bracket 502; hot melt head 503; hot melt head fixing seat 504;
[0028] Material 60;
[0029] Jig 70;
[0030] 80 with needles.
[0031] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] This utility model proposes an automated needle pressing device for POS machines, such as... Figures 1 to 7 As shown, a preferred embodiment of the POS machine needle-pressing automated needle-pressing device of this utility model includes a frame 10, a feeding mechanism 20 disposed on the frame 10, a needle-pressing plate mechanism 30, a needle-pressing transfer mechanism 40, and a needle-pressing heat-melting mechanism 50.
[0034] The needle transfer mechanism 40 includes a guide rail 401 horizontally arranged on the frame 10, a fixture 70 for placing material 60 on the guide rail 401, a needle stacking mechanism 30 and a needle hot-melting mechanism 50 arranged side by side on one side of the guide rail 401, a feeding mechanism 20 arranged above the needle stacking mechanism 30 for conveying needles 80 to the needle stacking mechanism 30, the needle stacking mechanism 30 for distributing the needles 80 conveyed by the feeding mechanism 20 into the material 60, and the needle hot-melting mechanism 50 for hot-pressing the needles 80 into the material 60.
[0035] Specifically, the feeding mechanism 20 includes: a vibratory plate 201, a plurality of needle guide rails 202 and a plurality of needle guide pipes 203. The vibratory plate 201 is mounted on the frame 10. A needle placement groove 204 is provided at the center of the vibratory plate 201. A plurality of needle guide rails 202 are arranged around the needle placement groove 204. The inlet of the needle guide rail 202 is connected to the outlet of the needle placement groove 204. The inlet of the plurality of needle guide pipes 203 is connected to the outlet of the plurality of needle guide rails 202. The outlet of the plurality of needle guide rails 202 is connected to the needle stacking mechanism 30.
[0036] In this embodiment, the vibration of the vibrating plate 201 sends the needle 80 into the needle guide rail 202. The needle 80 completes the directional positioning on the needle guide rail 202 and is then guided into the needle guide tube 203.
[0037] The needle arranging mechanism 30 includes a first servo motor 301, a first motor mounting bracket 302, a needle positioning chuck 303, and a needle positioning chuck fixing seat 304. The first motor mounting bracket 302 is mounted on the frame 10, the first servo motor 301 is mounted on the first servo motor 301 mounting bracket 10, and the needle positioning chuck fixing seat 304 is slidably mounted on the first motor mounting bracket 10 above the fixture 70. The needle positioning chuck 303 is located at the bottom of the needle positioning chuck 303 and is connected to several needle guide tubes 203. The first servo motor 301 is used to drive the needle positioning chuck fixing seat 304 to move up and down or left and right, thereby arranging the needles 80 in the material 60.
[0038] In this embodiment, the parallel needle 80 flows into the parallel needle positioning chuck 303 through the parallel needle guide tube 203, and then the central control system controls the precision servo motor to accurately guide the parallel needle 80 into the parallel needle hole 205 of the material 60 in two stages.
[0039] The first servo motor 301 is a precision servo motor, which has the advantage of high precision and can accurately guide the parallel needle 80 into the hole of the material 60 parallel needle 80, avoiding scratching the parallel needle 80.
[0040] The hot-melting mechanism 50 includes a second servo motor 501, a second motor mounting bracket 502, a hot-melting head 503, and a hot-melting head fixing seat 504. The second motor mounting bracket 502 is mounted on the frame 10. The second servo motor 501 is mounted on the second servo motor 501 mounting bracket. The hot-melting head fixing seat 504 is slidably mounted on the second motor mounting bracket 502. The hot-melting head 503 is mounted on the hot-melting head fixing seat 504. The second servo motor 501 is used to drive the hot-melting head fixing seat 504 to move up and down, thereby driving the hot-melting head 503 to move up and down to hot-melt the hot-melting needles 80.
[0041] In this embodiment, after the needles 80 are arranged in the material 60, the servo motor (not shown in the figure) transports the fixture 70 from the needle arrangement mechanism 30 to the needle hot-melting mechanism 50 through the guide rail 401. The central control system controls the second servo motor 501 to lower the hot-melting head 503 and smoothly press the needles 80 into the material 60 for hot-melting. After completion, the product is taken out.
[0042] Furthermore, in this embodiment, the POS machine needle-pressing automated needle device also includes a control system connected to the first servo motor 301 and the second servo motor 501.
[0043] In this embodiment, there are four parallel needle guide rails 202 and four parallel needle guide tubes 203.
[0044] In this embodiment, the material 60 is provided with four pinholes 205.
[0045] The beneficial effects of this utility model of automated needle pressing device for POS machines are:
[0046] This utility model, through the above-mentioned technical solution, includes: a frame, a feeding mechanism, a pin arranging mechanism, a pin transfer mechanism, and a pin heat-sealing mechanism, all mounted on the frame. The pin transfer mechanism includes a guide rail arranged horizontally on the frame, with a fixture for placing materials on the guide rail. The pin arranging mechanism and the pin heat-sealing mechanism are arranged side by side on one side of the guide rail. The feeding mechanism is located above the pin arranging mechanism and is used to transport the pins to the pin arranging mechanism. The pin arranging mechanism is used to place the pins transported by the feeding mechanism into the materials. The pin heat-sealing mechanism is used to heat-press the pins into the materials. This effectively improves the efficiency and yield of pin heat-sealing in POS machines and avoids scratching the materials during the heat-sealing process. It solves the defects of mechanical hand-pressed heat-sealing and manual pin insertion in the prior art, which easily cause scratches on the materials, incomplete heat-sealing, fingerprints, and low efficiency.
[0047] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.
Claims
1. An automated needle pressing device for POS machines, characterized in that, include: A frame, a feeding mechanism, a pin stacking mechanism, a pin transfer mechanism, and a pin heat melting mechanism mounted on the frame; The needle transfer mechanism includes a guide rail arranged laterally on the frame, a fixture for placing materials on the guide rail, a needle stacking mechanism and a needle hot-melting mechanism arranged side by side on one side of the guide rail, a feeding mechanism disposed above the needle stacking mechanism for conveying needles to the needle stacking mechanism, the needle stacking mechanism for arranging the needles conveyed by the feeding mechanism into the materials, and the needle hot-melting mechanism for hot-pressing the needles into the materials.
2. The POS machine needle-pressing automated needle device according to claim 1, characterized in that, The feeding mechanism includes: a vibratory feeder, several needle guide rails, and several needle guide tubes. The vibratory feeder is mounted on the frame, and a needle placement groove is provided at the center of the vibratory feeder. The several needle guide rails are arranged around the needle placement groove. The inlet of the needle guide rail is connected to the outlet of the needle placement groove. The inlet of the several needle guide tubes is connected to the outlet of the several needle guide rails. The outlet of the several needle guide rails is connected to the needle stacking mechanism.
3. The POS machine needle-pressing automated needle device according to claim 2, characterized in that, The needle alignment mechanism includes a first servo motor, a first motor mounting bracket, a needle positioning chuck, and a needle positioning chuck fixing seat. The first motor mounting bracket is mounted on the frame, the first servo motor is mounted on the first motor mounting bracket, the needle positioning chuck fixing seat is slidably mounted on the first motor mounting bracket above the fixture, the needle positioning chuck is located at the bottom of the needle positioning chuck and connected to the plurality of needle guide tubes, and the first servo motor is used to drive the needle positioning chuck fixing seat to move up and down or left and right, thereby arranging the needles in the material.
4. The POS machine needle-pressing automated needle device according to claim 3, characterized in that, The hot-melt mechanism for the parallel pins includes a second servo motor, a second motor mounting bracket, a hot-melt head, and a hot-melt head fixing seat. The second motor mounting bracket is mounted on the frame, the second servo motor is mounted on the second servo motor mounting bracket, the hot-melt head fixing seat is slidably mounted on the second motor mounting bracket, and the hot-melt head is mounted on the hot-melt head fixing seat. The second servo motor is used to drive the hot-melt head fixing seat to move up and down, thereby driving the hot-melt head to move up and down to hot-melt the parallel pins.
5. The POS machine needle-pressing automated needle device according to claim 4, characterized in that, It also includes a control system connected to the first servo motor and the second servo motor.
6. The POS machine needle-pressing automated needle device according to claim 2, characterized in that, The number of parallel needle guide rails and parallel needle guide tubes is four.
7. The POS machine needle-pressing automated needle device according to claim 6, characterized in that, The material has four pinholes.