A tire capsule shaping and curing press
Patent Information
- Application Number
- CN202521907350.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0005]本实用新型的目的在于提供一种轮胎胶囊定型硫化机的胶囊夹持装置,以解决上述背景技术中提出的由于上下料过程需人工介入,导致硫化机在等待人工操作时处于闲置状态,影响生产效率的问题
[0017]Beneficial effects: By placing tires on the front material changing plate, once the rear tires have completed vulcanization and shaping, the top frame of the vulcanizing machine is moved upwards. An electric lifting rod then pushes the annular plate, rotating plate, side material changing plates, and the tires on the changing plates. By pushing the changing plates out of the vulcanizing machine base, the hexagonal tube remains on the hexagonal rod. A second motor then drives the hexagonal rod to rotate, causing the rotating plate to rotate 180°, thus swapping the positions of the side material changing plates. The electric lifting rod then lowers, and the rear material changing plate is installed on the vulcanizing machine base, allowing the vulcanized tires to be removed. Unvulcanized tires are automatically fed in, meaning tire loading and unloading are performed simultaneously, further reducing time costs and making operation more convenient.
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Figure CN224726502U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tire processing technology, specifically a capsule clamping device for a tire capsule shaping and vulcanizing machine. Background Technology
[0002] Tire manufacturing involves a series of production processes, from raw materials such as rubber, carbon black, and steel wire. These processes involve refining the rubber to a processable state, then calendering and extruding it into components such as the tread and carcass. Finally, the components are assembled into a tire blank through a molding process, and the tire undergoes vulcanization to achieve a stable structure and performance. This process covers multiple stages from raw material processing to finished tire molding, and requires precise control of process parameters to ensure tire quality and performance.
[0003] The existing Chinese patent publication number CN222844834U, entitled "A Capsule Clamping Device for a Tire Capsule Shaping and Vulcanizing Machine," explicitly states in its abstract that "This utility model relates to the field of tire processing technology and discloses a capsule clamping device for a tire capsule shaping and vulcanizing machine, including an operating platform. A vulcanizing machine base is mounted on the upper end of the operating platform. A frame is mounted on one side of the vulcanizing machine base, and a first pneumatic telescopic rod is mounted on one side of the frame. A clamping assembly is mounted on the output end of the first pneumatic telescopic rod, and an ejection assembly is mounted on the lower end of the vulcanizing machine base. The clamping assembly includes an installation chamber, inside which a first motor is installed. A positive and negative lead screw is mounted on the output end of the first motor, and a moving block is sleeved on the outer side of the positive and negative lead screw. This utility model uses the ejection assembly to eject the tire capsule, reducing operational complexity and time costs, and improving production efficiency. The clamping assembly clamps the tire capsule, achieving automated movement of the tire capsule, further improving production efficiency."
[0004] However, this technology can only eject the tire capsule that has been vulcanized and shaped. Workers need to manually remove the vulcanized tire from the base of the vulcanizing machine, and then manually place the unvulcanized tire. Since the loading and unloading process requires manual intervention, the vulcanizing machine is idle while waiting for manual operation, which affects production efficiency and makes it impossible to achieve fully automated continuous operation of the tire vulcanization process. Utility Model Content
[0005] The purpose of this utility model is to provide a capsule clamping device for a tire capsule shaping and vulcanizing machine, so as to solve the problem mentioned in the background art that the vulcanizing machine is idle while waiting for manual operation due to the need for manual intervention in the loading and unloading process, which affects the production efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A capsule clamping device for a tire capsule shaping and vulcanizing machine includes a mounting frame, a support frame in front of the mounting frame, and a feeding component above the support frame;
[0008] The feeding assembly includes an annular plate, a rotating plate is arranged above the annular plate, and material changing plates are arranged on both sides of the rotating plate.
[0009] In a preferred embodiment of this utility model, a vulcanizing machine top frame is provided on the top inner side of the mounting frame, an electric telescopic rod is provided on the top of the mounting frame, the telescopic end of the electric telescopic rod is connected to the vulcanizing machine top frame, and a vulcanizing machine base is provided on the bottom inner side of the mounting frame.
[0010] In a preferred embodiment of this utility model, sliding plates are slidably arranged on both sides of the support frame, an electric push rod is arranged on the inner side of the sliding plate, and a clamping block is arranged on the telescopic end of the electric push rod.
[0011] In a preferred embodiment of this utility model, a threaded rod is rotatably provided inside the mounting frame, a first motor is provided at the rear of the inner side of the mounting frame, the drive shaft of the first motor is connected to the threaded rod, and an internally threaded sliding plate is provided at the rear of the two sliding plates, with the threaded rod and the internally threaded sliding plate being threadedly connected.
[0012] In a preferred embodiment of this utility model, a second motor is provided inside the support frame, a hexagonal rod is provided on the drive shaft of the second motor, and a hexagonal tube is provided at the bottom inside the rotating plate, with the hexagonal tube and the hexagonal rod being slidably connected.
[0013] In a preferred embodiment of this utility model, electric lifting rods are provided on both sides of the second motor, and the telescopic end of the electric lifting rods is connected to an annular plate.
[0014] In a preferred embodiment of this utility model, a ball bearing is provided on the connecting side between the top of the annular plate and the bottom of the rotating plate.
[0015] In a preferred embodiment of this utility model, an annular groove is provided on the vulcanizing machine base, and the material changing plate is disassembled and installed on the annular groove.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
[0017] Beneficial effects: By placing tires on the front material changing plate, once the rear tires have completed vulcanization and shaping, the top frame of the vulcanizing machine is moved upwards. An electric lifting rod then pushes the annular plate, rotating plate, side material changing plates, and the tires on the changing plates. By pushing the changing plates out of the vulcanizing machine base, the hexagonal tube remains on the hexagonal rod. A second motor then drives the hexagonal rod to rotate, causing the rotating plate to rotate 180°, thus swapping the positions of the side material changing plates. The electric lifting rod then lowers, and the rear material changing plate is installed on the vulcanizing machine base, allowing the vulcanized tires to be removed. Unvulcanized tires are automatically fed in, meaning tire loading and unloading are performed simultaneously, further reducing time costs and making operation more convenient.
[0018] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description
[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0020] Figure 1 This is a schematic diagram of the main structure of the capsule clamping device in a tire capsule shaping and vulcanizing machine;
[0021] Figure 2 This is a schematic diagram of the mounting frame structure in the capsule clamping device of a tire capsule shaping and vulcanizing machine;
[0022] Figure 3 This is a schematic diagram of the support frame structure in the capsule clamping device of a tire capsule shaping and vulcanizing machine;
[0023] Figure 4 This is a schematic diagram of the rotating plate structure in the capsule clamping device of a tire capsule shaping and vulcanizing machine.
[0024] In the diagram: 1. Mounting frame; 11. Vulcanizing machine top frame; 12. Electric telescopic rod; 13. Vulcanizing machine base; 14. Sliding plate; 2. Electric push rod; 21. Clamping block; 22. First motor; 23. Threaded rod; 24. Internal threaded slide plate; 3. Support frame; 31. Second motor; 32. Hexagonal rod; 33. Electric lifting rod; 34. Annular plate; 4. Rotating plate; 41. Hexagonal tube; 42. Material changing plate; 43. Ball bearing; 44. Annular groove. Detailed Implementation
[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0026] Please refer to Figures 1-4 This utility model discloses a capsule clamping device for a tire capsule shaping and vulcanizing machine, comprising a mounting frame 1, a support frame 3 in front of the mounting frame 1, both the mounting frame 1 and the support frame 3 being mounting structures used for mounting other structures, a vulcanizing machine top frame 11 is provided on the inner top of the mounting frame 1, an electric telescopic rod 12 is provided on the top of the mounting frame 1, the telescopic end of the electric telescopic rod 12 is connected to the vulcanizing machine top frame 11, and a vulcanizing machine base 13 is provided on the inner bottom of the mounting frame 1. The tire is placed on the vulcanizing machine base 13. The electric telescopic rod 12 drives the vulcanizing machine top frame 11 to extend and retract, thereby approaching the vulcanizing machine base 13. The vulcanizing machine top frame 11 cooperates with the vulcanizing machine base 13 to perform vulcanization and shaping operations on the tire. The principle is the same as that of the prior art patent. All electrical equipment in this device is controlled by an external computer intelligent controller and is pre-tested, which is a conventional technical means for those skilled in the art.
[0027] Sliding plates 14 are slidably arranged on both sides of the support frame 3. Electric push rods 2 are arranged inside the sliding plates 14. Clamping blocks 21 are arranged on the telescopic ends of the electric push rods 2. Threaded rods 23 are rotatably arranged inside the mounting frame 1. A first motor 22 is arranged at the rear of the inner side of the mounting frame 1. The first motor 22 is a stepper motor. The drive shaft of the first motor 22 is connected to the threaded rod 23. Internal threaded sliding plates 24 are arranged behind the two sliding plates 14. The threaded rod 23 and the internal threaded sliding plates 24 are threadedly connected. After the tire is installed, the first motor 22 drives the threaded rod 23 to rotate. Through threaded transmission, the sliding plates 14 on both sides move back and forth, that is, move to both sides of the tire. The electric push rods 2 on both sides simultaneously push the clamping blocks 21 to clamp and fix the tire. After vulcanization and shaping are completed, the tire can be reset.
[0028] A feeding assembly is provided above the support frame 3. The feeding assembly includes an annular plate 34. A rotating plate 4 is provided above the annular plate 34. A material changing plate 42 is provided on both sides of the rotating plate 4. An annular groove 44 is provided on the vulcanizing machine base 13. The material changing plate 42 is installed and removed on the annular groove 44. That is, the material changing plate 42 can be integrated with the vulcanizing machine base 13 through the annular groove 44. When the tire is placed, it will be placed on the material changing plate 42. A second motor 31 is provided inside the support frame 3. The second motor 31 is a stepper motor. A hexagonal rod 32 is provided on the drive shaft of the second motor 31. A hexagonal tube 41 is provided at the bottom inside the rotating plate 4. The hexagonal tube 41 is slidably connected to the hexagonal rod 32. Electric lifting rods 33 are provided on both sides of the second motor 31. The telescopic end of the electric lifting rod 33 is connected to the annular plate 34. The second motor 31 and the electric lifting rod 33 are both fixedly installed on the support frame 3.
[0029] By placing a tire on the front material changing plate 42, after the rear tire has been vulcanized and shaped, the top frame 11 of the vulcanizing machine is first moved upward. The electric lifting rod 33 then pushes the annular plate 34, the rotating plate 4, the two side material changing plates 42, and the tire on the material changing plate 42. By pushing the material changing plate 42 out of the vulcanizing machine base 13, when the rotating plate 4 is raised and lowered, the hexagonal tube 41 remains on the hexagonal rod 32, i.e., it will not slip off the hexagonal rod 32. At this time, the second motor 31 drives the hexagonal rod 32 to rotate, thereby driving the rotating plate 4 to rotate. After rotating 180 degrees... °, thereby swapping the positions of the material exchange plates 42 on both sides, and the electric lifting rod 33 is lowered at this time. At this time, the rear material exchange plate 42 is installed on the vulcanizing machine base 13, so that the vulcanized tires are taken out and the unvulcanized tires are automatically fed, making the operation more convenient. The top of the annular plate 34 and the bottom of the rotating plate 4 are connected by rolling balls 43. The top of the annular plate 34 and the bottom of the rotating plate 4 are not in direct contact, that is, they are supported by the rolling balls 43 and the rolling balls 43 reduce the friction during rotation.
[0030] The working principle of this utility model is as follows: A tire is placed on the vulcanizing machine base 13, and when placed, it will be on the material changing plate 42. After the tire is placed, the first motor 22 drives the threaded rod 23 to rotate. Through threaded transmission, the sliding plates 14 on both sides move back and forth, i.e., move to both sides of the tire. Simultaneously, the electric push rods 2 on both sides push the clamping blocks 21, thereby clamping and fixing the tire. After vulcanization and shaping are completed, the tire can be reset. The electric telescopic rod 12 drives the vulcanizing machine top frame 11 to extend and retract, thus approaching the vulcanizing machine base 13. The vulcanizing machine top frame 11, in conjunction with the vulcanizing machine base 13, performs the vulcanization and shaping operation on the tire. By placing the tire on the front material changing plate 42, when the rear... After the tire vulcanization and shaping are completed, the top frame 11 of the vulcanizing machine is moved upward. The electric lifting rod 33 pushes the annular plate 34, the rotating plate 4, the two side material changing plates 42, and the tire on the material changing plate 42. By pushing the material changing plate 42 out of the vulcanizing machine base 13, the hexagonal tube 41 remains on the hexagonal rod 32. At this time, the second motor 31 drives the hexagonal rod 32 to rotate, thereby driving the rotating plate 4 to rotate. By rotating 180°, the positions of the two side material changing plates 42 are swapped, and the electric lifting rod 33 is lowered. At this time, the rear material changing plate 42 is installed on the vulcanizing machine base 13, thereby removing the vulcanized tire and automatically feeding the unvulcanized tire, making the operation more convenient.
[0031] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A bladder clamping device for a tire bladder building press, characterized by: It includes an installation frame (1), a support frame (3) is provided in front of the installation frame (1), and a feeding component is provided above the support frame (3); The feeding assembly includes an annular plate (34), a rotating plate (4) is provided above the annular plate (34), and material changing plates (42) are provided on both sides of the rotating plate (4).
2. A bladder clamping device for a tire bladder building press according to claim 1 wherein, The top of the inner side of the mounting frame (1) is provided with a vulcanizing machine top frame (11), the top of the mounting frame (1) is provided with an electric telescopic rod (12), the telescopic end of the electric telescopic rod (12) is connected to the vulcanizing machine top frame (11), and the bottom of the inner side of the mounting frame (1) is provided with a vulcanizing machine base (13).
3. A bladder clamping device for a tire bladder building press as set forth in claim 1, wherein, The support frame (3) is slidably provided with sliding plates (14) on both sides, and an electric push rod (2) is provided on the inner side of the sliding plate (14). A clamping block (21) is provided on the telescopic end of the electric push rod (2).
4. A bladder clamping device for a tire bladder building press as set forth in claim 3, wherein, The mounting frame (1) is rotatably provided with a threaded rod (23), and a first motor (22) is provided at the rear of the inner side of the mounting frame (1). The drive shaft of the first motor (22) is connected to the threaded rod (23). An internal threaded slide plate (24) is provided at the rear of the two sliding plates (14). The threaded rod (23) and the internal threaded slide plate (24) are threadedly connected.
5. A bladder clamping device for a tire bladder building press as set forth in claim 1, wherein, A second motor (31) is provided inside the support frame (3), and a hexagonal rod (32) is provided on the drive shaft of the second motor (31). A hexagonal tube (41) is provided at the bottom inside the rotating plate (4), and the hexagonal tube (41) and the hexagonal rod (32) are slidably connected.
6. A bladder clamping device for a tire bladder building press as set forth in claim 5, wherein, Electric lifting rods (33) are provided on both sides of the second motor (31), and the telescopic ends of the electric lifting rods (33) are connected to an annular plate (34).
7. A bladder clamping device for a tire bladder building machine as set forth in claim 1, wherein, The top of the annular plate (34) and the bottom of the rotating plate (4) are connected by rolling balls (43).
8. A bladder clamping device for a tire bladder building press as set forth in claim 2, wherein, The vulcanizing machine base (13) is provided with an annular groove (44), and the material changing plate (42) is installed and removed on the annular groove (44).
Citation Information
Patent Citations
Capsule clamping device of tire capsule shaping vulcanizer
CN222844834U