Air conditioning compressor drive for a rock drilling jumbo
Patent Information
- Application Number
- CN202522290714.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-29
AI Technical Summary
(1)由于需要将空调连接市电插头,尽管电源线的长度足够,能够满足凿岩台车在矿洞内部一定范围内的移动作业,但是,作业过程中难免会产生电源线拖拽而导致的松脱问题,影响空调作业的稳定性;
1、本实用新型驱动装置借助凿岩台车自带的液压系统,通过液压系统为空调压缩机提供运行动力,进而保证了空调无论在何种工况下都能够正常作业,保证了驾驶室的作业环境温度,增强了使用的灵和性。
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Figure CN224726728U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air conditioning technology for rock drilling rigs, and more specifically to an air conditioning compressor drive device for rock drilling rigs. Background Technology
[0002] Rock drilling rigs are mainly used in mining operations, where the working environment is relatively harsh, especially in summer. The cab is a relatively enclosed and cramped space with high internal temperatures, thus requiring air conditioning for cooling. Currently, the air conditioning in rock drilling rigs is mainly powered by an electric motor-driven compressor. However, the battery capacity of the rig is limited and cannot meet the power requirements of the air conditioning motor. Therefore, the air conditioning motor is powered by an external power source, which is the mains power supplied from the mine's electrical grid. This power supply method has the following problems: (1) Since the air conditioner needs to be connected to the mains plug, although the power cord is long enough to allow the rock drilling rig to move within a certain range inside the mine, the power cord will inevitably become loose due to dragging during operation, which will affect the stability of the air conditioner operation. (2) When the rock drilling rig is used for relocation operations, it is necessary to drive the rig for long-distance road travel. At this time, it is not possible to continue to use the mains power supply. The capacity of the rig's own battery is also limited and cannot meet the conditions for long-distance air conditioning operation. Utility Model Content
[0003] To address the existing technical problems, the main objective of this utility model is to provide an air conditioning compressor drive device for rock drilling rigs. This drive device utilizes the hydraulic system built into the rock drilling rig to provide operating power to the air conditioning compressor, thereby ensuring that the air conditioning can operate normally under any working conditions, maintaining the operating temperature of the cab, and enhancing the flexibility of use.
[0004] To achieve the above-mentioned technical features, the purpose of this utility model is as follows: an air conditioning compressor drive device for a rock drilling rig includes a mounting frame, a U-shaped base fixedly mounted on the inner bottom of the mounting frame, a motor mounting seat fixedly mounted on one side of the top of the U-shaped base, a hydraulic motor fixedly mounted on the top of the motor mounting seat, a compressor base fixedly mounted on the other side of the top of the U-shaped base, an air conditioning compressor fixedly mounted on the top of the compressor base, a drive pulley mounted on the output shaft of the hydraulic motor, and the drive pulley meshing with a driven pulley on the output shaft of the air conditioning compressor via a belt; a cooling fan is fixedly mounted on the side of the mounting frame.
[0005] Preferably, the mounting frame is assembled and welded from steel profiles; An electrical control box is fixed to the outer wall of the mounting frame.
[0006] Preferably, the hydraulic motor is connected to the hydraulic system of the rock drilling rig via a hydraulic valve block to provide hydraulic power, and the hydraulic valve block is fixed to the lower outer wall of the mounting frame via a valve block base plate.
[0007] Preferably, a rain cover is fixedly installed on the top of the mounting frame.
[0008] Preferably, a dryer is fixed to the inner wall of the mounting frame via a dryer mounting seat, and the dryer is connected to an air conditioning compressor, which is connected to an air conditioning system.
[0009] Preferably, the Z-shaped base has skirts on both sides, and multiple sets of first waist-shaped holes are machined on the skirts. The first waist-shaped holes are used to pass through bolts and be fixedly connected to the mounting frame. Multiple sets of symmetrically arranged first mounting holes are machined on one side of the top of the Z-shaped base. The positions of the first mounting holes are used to install the compressor base. Multiple second waist-shaped holes are machined on the other side of the top of the Z-shaped base. The positions of the second waist-shaped holes are used to install the motor mounting base.
[0010] Preferably, the motor mounting base includes a first base plate, on which a second mounting hole is machined, the second mounting hole mates with a second oblong hole, one side of the first base plate is bent to form a first upright plate, the top middle part of the first upright plate is machined with a first arc-shaped groove for mates with the housing of the hydraulic motor, the two sides of the first arc-shaped groove are machined with third mounting holes, the adjacent side of the first upright plate is bent to form a second upright plate, and the second upright plate is machined with a fourth mounting hole.
[0011] Preferably, the compressor base includes a second base plate, on which symmetrically arranged third oblong holes are machined, the third oblong holes being used to mate with the first mounting holes, the two sides of the second base plate being symmetrically bent to form a third vertical plate, and the top middle part of the third vertical plate being provided with a mounting groove for mates with the air conditioning compressor, and the two sides of the mounting groove being provided with fifth mounting holes.
[0012] Preferably, both the driving pulley and the driven pulley are double-groove pulleys, and the driving pulley has a shaft hole machined in its center, with a keyway machined on the inner wall of the shaft hole.
[0013] The present invention has the following beneficial effects: 1. The drive device of this utility model utilizes the hydraulic system of the rock drilling rig to provide operating power to the air conditioning compressor, thereby ensuring that the air conditioning can operate normally under any working conditions, maintaining the operating temperature of the cab, and enhancing the flexibility of use.
[0014] 2. The drive device of this utility model directly utilizes the hydraulic power system of the rock drilling rig itself, without the need for an additional external power supply. This greatly increases the adaptability and flexibility. During actual operation or long-distance relocation, it will not be limited by the power supply, and the temperature of the cab can be adjusted at any time, thus improving the driving environment of the rock drilling rig.
[0015] 3. The aforementioned installation frame ensures the stability and reliability of the entire structure, guaranteeing its structural strength. The aforementioned electrical control box facilitates subsequent control of the entire air conditioning compressor drive unit.
[0016] 4. The hydraulic motor mentioned above rotates with the help of the hydraulic power of the trolley, and then the hydraulic motor provides power to the air conditioning compressor. The hydraulic valve block can be used to control the hydraulic motor.
[0017] 5. The aforementioned zigzag base is an integrated structure, which can be used to reliably fix the motor mounting base and compressor base, ensuring the stability of power transmission during subsequent operation. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Figure 1 This is a first-person three-dimensional view of the present invention. Figure 2 This is a second-view three-dimensional diagram of the present invention.
[0020] Figure 3 This is a three-dimensional view of the present invention from a third perspective.
[0021] Figure 4 This is a four-dimensional view of the present invention.
[0022] Figure 5 This is a five-dimensional view of the present invention.
[0023] Figure 6 This is a three-dimensional view of the 'Z' shaped base of this utility model.
[0024] Figure 7 This is a three-dimensional view of the motor mounting base of this utility model.
[0025] Figure 8 This is a three-dimensional view of the compressor base of this utility model.
[0026] Figure 9 This is a three-dimensional view of the active pulley of this utility model.
[0027] In the diagram: 1. Mounting frame; 2. Z-shaped base; 3. Motor mounting base; 4. Hydraulic motor; 5. Dryer; 6. Dryer mounting base; 7. Rain cover; 8. Drive pulley; 9. Air conditioning compressor; 10. Driven pulley; 11. Electrical control box; 12. Hydraulic valve block; 13. Compressor base; 14. Cooling fan; 15. Valve block base plate. The second waist-shaped hole 201 of the Z-shaped base, the skirt 202 of the Z-shaped base, the first waist-shaped hole 203 of the Z-shaped base, and the first mounting hole 204 of the Z-shaped base; First base plate 301, second mounting hole 302, second vertical plate 303, first vertical plate 304, third mounting hole 305, first arc groove 306, fourth mounting hole 307; Second base plate 1301, third oblong hole 1302, third vertical plate 1303, fifth mounting hole 1304, mounting groove 1305. Shaft hole 801, keyway 802. Detailed Implementation
[0028] The embodiments of this utility model will be further described below with reference to the accompanying drawings.
[0029] See Figure 1-9 An air conditioning compressor drive unit for a rock drilling rig includes a mounting frame 1. A U-shaped base 2 is fixedly mounted on the inner bottom of the mounting frame 1. A motor mounting seat 3 is fixedly mounted on one side of the top of the U-shaped base 2. A hydraulic motor 4 is fixedly mounted on the top of the motor mounting seat 3. A compressor base 13 is fixedly mounted on the other side of the top of the U-shaped base 2. An air conditioning compressor 9 is fixedly mounted on the top of the compressor base 13. A drive pulley 8 is mounted on the output shaft of the hydraulic motor 4. The drive pulley 8 is engaged with a driven pulley 10 on the output shaft of the air conditioning compressor 9 via a belt. A cooling fan 14 is fixedly mounted on the side of the mounting frame 1. This drive unit, utilizing the rock drilling rig's own hydraulic system, provides power to the air conditioning compressor, ensuring normal operation of the air conditioning under all working conditions, maintaining the operating temperature of the cab, and enhancing the flexibility of use. In actual operation, the entire air conditioning compressor drive unit is fixedly installed on the rock drilling rig, and the hydraulic motor 4 is connected to the hydraulic system of the corresponding rock drilling rig to provide hydraulic power. The hydraulic motor 4 drives the drive pulley 8, and the drive pulley 8 and the driven pulley 10 mesh to drive the air conditioning compressor 9. In turn, the air conditioning compressor 9 drives the air conditioning system to achieve the temperature regulation of the cab.
[0030] Since this drive unit directly utilizes the hydraulic power system of the rock drilling rig itself, it does not require an additional external power source. This greatly increases its adaptability and flexibility. During actual operation or long-distance relocation, it will not be limited by the power supply, and it can adjust the temperature of the cab at any time, thus improving the driving environment of the rock drilling rig.
[0031] In addition, this system has low modification costs and can be well adapted to the modification of different types of rock drilling rigs.
[0032] Furthermore, the mounting frame 1 is assembled and welded from structural steel; an electrical control box 11 is fixed to the outer wall of the mounting frame 1. The mounting frame 1 ensures the stability and reliability of the entire structure, guaranteeing its structural strength. The electrical control box 11 facilitates subsequent control of the entire air conditioning compressor drive unit.
[0033] Furthermore, the hydraulic motor 4 is connected to the hydraulic system of the rock drilling rig via a hydraulic valve block 12 to provide hydraulic power. The hydraulic valve block 12 is fixed to the lower outer wall of the mounting frame 1 via a valve block base plate 15. The hydraulic motor 4 rotates with the hydraulic power of the rig, and then provides power to the air conditioning compressor 9. The hydraulic valve block 12 can be used to control the hydraulic motor 4.
[0034] Furthermore, a rain cover 7 is fixedly installed on the top of the mounting frame 1. The rain cover 7 provides excellent rain protection for the entire device, ensuring its reliable operation.
[0035] Furthermore, a dryer 5 is fixed to the inner wall of the mounting frame 1 via a dryer mounting base 6. The dryer 5 is connected to the air conditioning compressor 9, which is connected to the air conditioning system. The dryer 5, being a key component of the air conditioning system, is used to remove moisture from the compressor medium.
[0036] Furthermore, the U-shaped base 2 has skirts 202 on both sides, and multiple sets of first oblong holes 203 are machined on the skirts 202. The first oblong holes 203 are used to pass bolts and are fixedly connected to the mounting frame 1. Multiple sets of symmetrically arranged first mounting holes 204 are machined on one side of the top of the U-shaped base 2. The positions of the first mounting holes 204 are used to install the compressor base 13. Multiple second oblong holes 201 are machined on the other side of the top of the U-shaped base 2. The positions of the second oblong holes 201 are used to install the motor mounting seat 3. The U-shaped base 2 is an integrated structure, which can be used to reliably fix the motor mounting seat 3 and the compressor base 13, ensuring the stability of power transmission during subsequent operation. The first oblong holes 203 facilitate fine adjustment of the installation position of the U-shaped base 2, and the second oblong holes 201 facilitate adjustment of the installation position of the motor mounting seat 3.
[0037] Furthermore, the motor mounting base 3 includes a first base plate 301, on which a second mounting hole 302 is machined. The second mounting hole 302 mates with a second oblong hole 201. One side of the first base plate 301 is bent to form a first upright plate 304. The top center of the first upright plate 304 is machined with a first arc-shaped groove 306 for mates with the housing of the hydraulic motor 4. Third mounting holes 305 are machined on both sides of the first arc-shaped groove 306. The adjacent side of the first upright plate 304 is bent to form a second upright plate 303, on which a fourth mounting hole 307 is machined. The motor mounting base 3 described above can be used to reliably fix the hydraulic motor 4, thereby ensuring normal power transmission. In the specific installation process, the motor mounting base 3 is fixed to the top of the Z-shaped base 2 by bolts passing through the second mounting hole 302, and the hydraulic motor 4 is fixed by the third mounting hole 305 and the fourth mounting hole 307, thus achieving a reliable fixed installation of the hydraulic motor 4.
[0038] Furthermore, the compressor base 13 includes a second base plate 1301, on which symmetrically arranged third oblong holes 1302 are machined. The third oblong holes 1302 are used to mate with the first mounting holes 204. The two sides of the second base plate 1301 are symmetrically bent to form a third vertical plate 1303. The top middle part of the third vertical plate 1303 is provided with a mounting groove 1305 for mates with the air conditioner compressor 9. The two sides of the mounting groove 1305 are provided with fifth mounting holes 1304. The compressor base 13 described above can reliably fix the air conditioner compressor 9, thereby ensuring normal operation afterwards. In the specific installation process, the compressor base 13 is reliably fixed to the top of the Z-shaped base 2 by bolts passing through the third oblong holes 1302, and then the air conditioner compressor 9 is fixed in the corresponding mounting groove 1305.
[0039] Furthermore, both the driving pulley 8 and the driven pulley 10 are double-groove pulleys. The driving pulley 8 has a shaft hole 801 machined in its center, and a keyway 802 is machined on the inner wall of the shaft hole 801. These pulleys enable power transmission via belt drive.
[0040] The working process and principle of this utility model: This embodiment provides a method for operating an air conditioning compressor drive unit for a rock drilling rig, including: Step 1, Selection of hydraulic motor 4: Select a hydraulic motor 4 that matches the power required for the operation of the air conditioning compressor 9; Step 2, Installation of hydraulic motor 4 and air conditioning compressor 9: The hydraulic motor 4 and the air conditioning compressor 9 are mounted on the top of the U-shaped base 2 via the motor mounting bracket 3 and the compressor base 13 respectively; Step 3, Installation of the air conditioner compressor drive unit: Secure the assembled air conditioning compressor drive unit to the rock drilling rig; Step 4, connecting the hydraulic system and air conditioning system piping: Hydraulic lines are drawn from the hydraulic system of the rock drilling rig and connected to the corresponding hydraulic motor 4 through the hydraulic valve block 12. The air conditioning compressor 9 is connected to the air conditioning system through the lines, thereby forming the air conditioning system of the rock drilling rig. Step 5, Operation of the air conditioning system: During normal operation, the hydraulic system of the rock drilling rig synchronously provides hydraulic power to the hydraulic motor 4, thereby driving the hydraulic motor 4. The hydraulic motor 4 synchronously drives the air conditioning compressor 9, which in turn drives the air conditioning system to cool the cab of the rock drilling rig.
Claims
1. An air conditioning compressor drive unit for a rock drilling rig, characterized in that, The system includes a mounting frame (1), a U-shaped base (2) fixedly mounted on the inner bottom of the mounting frame (1), a motor mounting seat (3) fixedly mounted on one side of the top of the U-shaped base (2), a hydraulic motor (4) fixedly mounted on the top of the motor mounting seat (3), a compressor base (13) fixedly mounted on the other side of the top of the U-shaped base (2), an air conditioning compressor (9) fixedly mounted on the top of the compressor base (13), a drive pulley (8) mounted on the output shaft of the hydraulic motor (4), and the drive pulley (8) meshes with the driven pulley (10) on the output shaft of the air conditioning compressor (9) via a belt; a cooling fan (14) is fixedly mounted on the side of the mounting frame (1).
2. The air conditioning compressor drive device for a rock drilling rig according to claim 1, characterized in that: The mounting frame (1) is assembled and welded from steel profiles.
3. The air conditioning compressor drive device for a rock drilling rig according to claim 1, characterized in that: An electrical control box (11) is fixed on the outer wall of the mounting frame (1).
4. The air conditioning compressor drive device for a rock drilling rig according to claim 1, characterized in that: The hydraulic motor (4) is connected to the hydraulic system of the rock drilling rig through the hydraulic valve block (12) to provide hydraulic power. The hydraulic valve block (12) is fixed to the lower outer wall of the mounting frame (1) through the valve block base plate (15).
5. The air conditioning compressor drive device for a rock drilling rig according to claim 1, characterized in that: A rain cover (7) is fixedly installed on the top of the mounting frame (1).
6. The air conditioning compressor drive device for a rock drilling rig according to claim 1, characterized in that: A dryer (5) is fixed on the inner wall of the mounting frame (1) via a dryer mounting seat (6). The dryer (5) is connected to an air conditioning compressor (9), which is connected to an air conditioning system.
7. The air conditioning compressor drive device for a rock drilling rig according to claim 1, characterized in that: The two sides of the zigzag base (2) are provided with skirts (202), and multiple sets of first waist-shaped holes (203) are processed on the skirts (202). The first waist-shaped holes (203) are used to pass through bolts and be fixedly connected to the mounting frame (1). Multiple sets of symmetrically arranged first mounting holes (204) are processed on one side of the top of the zigzag base (2). The location of the first mounting holes (204) is used to install the compressor base (13). Multiple second waist-shaped holes (201) are processed on the other side of the top of the zigzag base (2). The location of the second waist-shaped holes (201) is used to install the motor mounting base (3).
8. The air conditioning compressor drive device for a rock drilling rig according to claim 7, characterized in that: The motor mounting base (3) includes a first base plate (301), on which a second mounting hole (302) is machined. The second mounting hole (302) cooperates with a second oblong hole (201). One side of the first base plate (301) is bent to form a first upright plate (304). The top middle part of the first upright plate (304) is machined with a first arc-shaped groove (306) for cooperating with the housing of the hydraulic motor (4). The two sides of the first arc-shaped groove (306) are machined with third mounting holes (305). The adjacent side of the first upright plate (304) is bent to form a second upright plate (303). The second upright plate (303) is machined with a fourth mounting hole (307).
9. The air conditioning compressor drive device for a rock drilling rig according to claim 7, characterized in that: The compressor base (13) includes a second base plate (1301), on which symmetrically arranged third waist-shaped holes (1302) are machined. The third waist-shaped holes (1302) are used to cooperate with the first mounting holes (204). The two sides of the second base plate (1301) are symmetrically bent to form a third vertical plate (1303). The top middle part of the third vertical plate (1303) is provided with a mounting groove (1305) for cooperating with the air conditioning compressor (9). The two sides of the mounting groove (1305) are provided with fifth mounting holes (1304).
10. The air conditioning compressor drive device for a rock drilling rig according to claim 1, characterized in that: Both the driving pulley (8) and the driven pulley (10) are double-groove pulleys. The driving pulley (8) has a shaft hole (801) machined in the center, and a keyway (802) is machined on the inner wall of the shaft hole (801).