An adjustable branch angle automobile instrument panel wire harness
Patent Information
- Application Number
- CN202522282313.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0005]本申请的目的在于:为了解决上述提出传统线束没有可以分支角度调节,不利于线束的整理的问题,提供一种可调节分支角度的汽车仪表盘线束
本申请中,线束通过基础保护套作为基础部件,整体由进线端至出线端,呈逐渐收缩式锥形,基础保护套的上端外表面通过等距的固定有限位杆,而下方的内槽通过间隔更大的限位杆、形变弹簧,对应相邻的基础保护套之间相互套接,对应的凸起块卡在限位杆处对限位杆产生形变,对应基础保护套之间的卡入后进行角度调节后卡入在基础保护套,而凸起块卡在限位杆中固定,线束通过贯穿基础保护套进行放置。
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Figure CN224726914U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of wiring harness branching technology, specifically an automotive dashboard wiring harness with adjustable branching angle. Background Technology
[0002] Wiring harness branching refers to the branching of wires or conductors in an electrical or mechanical system to connect to different devices or modules for signal transmission or power distribution. In the automotive, home appliance, and communications industries, wiring harness branching plays a crucial role, effectively transmitting signals or current to multiple different locations.
[0003] Wiring harnesses typically consist of multiple cables, connectors, and fittings, ensuring the stability and safety of system operation. Special attention must be paid to the layout of the wiring harness, the robustness of the joints, and protective measures during design to avoid problems such as short circuits and poor contact.
[0004] However, traditional wire harnesses do not have adjustable branch angles, which is not conducive to wire harness management. Utility Model Content
[0005] The purpose of this application is to provide an automotive dashboard wiring harness with adjustable branch angles to solve the problem that traditional wiring harnesses do not have adjustable branch angles, which is not conducive to wiring harness management.
[0006] The technical solution adopted in this application is as follows: an adjustable branch angle automotive dashboard wiring harness, including a base protective sleeve, a protrusion fixedly connected to the upper outer surface of the base protective sleeve, a limit rod fixedly connected to the lower inner surface of the base protective sleeve, a deformation spring fixedly connected to the lower surface of the limit rod, and the other end of the deformation spring fixedly connected to the base protective sleeve.
[0007] By adopting the above technical solution, the wire harness uses the basic protective sleeve as the basic component. The whole structure is a gradually tapering cone from the inlet end to the outlet end. The upper outer surface of the basic protective sleeve is fixed with equidistant limit rods, while the lower inner groove is connected to the corresponding adjacent basic protective sleeves by limit rods with larger intervals and deformation springs. The corresponding protrusions are stuck at the limit rods to deform the limit rods. After the corresponding basic protective sleeves are inserted, the angle is adjusted and they are inserted into the basic protective sleeve. The protrusions are fixed in the limit rods. The wire harness is placed by passing through the basic protective sleeve.
[0008] In a preferred embodiment, a base collar is provided on the inner surface of the upper end of the base protective sleeve, and the base collar is made of aluminum alloy.
[0009] By adopting the above technical solution, the base collar is made of aluminum alloy, which is relatively hard and easy to fix and insert into the hole of the corresponding output end.
[0010] In a preferred embodiment, a sealing gasket is fixedly connected to the inner surface of the lower end of the base protective sleeve, and the sealing gasket is made of silicone.
[0011] By adopting the above technical solution, the sealing gasket facilitates dust prevention between the base protective sleeves, and the soft silicone material ensures a good sealing effect.
[0012] In a preferred embodiment, a strap is fixedly connected to the lower outer surface of the basic protective sleeve, and a Velcro fastener is fixedly connected to the outer surface of the strap.
[0013] By adopting the above technical solution, the wire harness can be easily fixed by using a fixed strap at the access end and attaching it with Velcro.
[0014] In a preferred embodiment, a branch protective sleeve is movably engaged on the inner surface between the base protective sleeves, and the outer surface of the branch protective sleeve is provided with a locking groove.
[0015] By adopting the above technical solution, the branch protection sleeve can insert the cable through the slot, which facilitates the branching of the wire harness.
[0016] In a preferred embodiment, a fixing ring is fixedly connected to the outer surface of the middle of the branch protective sleeve, and a slot is fixedly connected to the outer surface of the fixing ring.
[0017] By adopting the above technical solution, the corresponding fixing ring is provided with a slot to facilitate the lateral insertion of the branch protective sleeves.
[0018] In a preferred embodiment, the base protective sleeve is made of polyvinyl chloride (PVC) and the outer surface of the base protective sleeve is coated with a fluorescent coating.
[0019] By adopting the above technical solution, the PVC has a deformable, fluorescent coating that facilitates the classification of different wire harnesses.
[0020] In a preferred embodiment, the branch protective sleeve is made of thermoplastic polyurethane elastomer [PTU] and the retaining ring is made of thin aluminum plate.
[0021] By adopting the above technical solution, PTU has better toughness than PVC, making it easier to deform under extrusion pressure and easier to seal in the groove after extrusion.
[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are: In this application, the wire harness uses a base protective sleeve as a basic component. The overall shape is a gradually tapering cone from the inlet end to the outlet end. The upper outer surface of the base protective sleeve is fixed with equidistant limit rods, while the lower inner groove is connected to adjacent base protective sleeves by limit rods with larger intervals and deformation springs. The corresponding protrusions are locked at the limit rods, causing deformation of the limit rods. After the corresponding base protective sleeves are locked together, the angle is adjusted and they are locked into the base protective sleeve. The protrusions are fixed in the limit rods. The wire harness is placed by passing through the base protective sleeve. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall shape of the equipment in this application; Figure 2 This is a schematic diagram of the internal structure of the basic protective sleeve in this application; Figure 3 This is a schematic diagram of the external shape of the input terminal in this application; Figure 4 This is a schematic diagram of the branch protection sleeve in this application.
[0024] The markings in the diagram are: 1. Basic protective sleeve; 2. Protrusion block; 3. Limiting rod; 4. Deformation spring; 5. Strap; 6. Velcro; 7. Basic collar; 8. Sealing gasket; 9. Branch protective sleeve; 10. Snap-in groove; 11. Fixing ring; 12. Snap-in slot. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0026] Example: Reference Figure 1-4 An adjustable branch angle automotive dashboard wiring harness includes a base protective sleeve 1, a protrusion 2 fixedly connected to the upper outer surface of the base protective sleeve 1, a limit rod 3 fixedly connected to the lower inner surface of the base protective sleeve 1, a deformation spring 4 fixedly connected to the lower surface of the limit rod 3, and the other end of the deformation spring 4 fixedly connected to the base protective sleeve 1.
[0027] By adopting the above technical solution, the wire harness uses the basic protective sleeve 1 as the basic component. The whole structure is a gradually tapering cone from the inlet end to the outlet end. The upper outer surface of the basic protective sleeve 1 is fixed with equidistant limit rods 3, while the lower inner groove is connected to the adjacent basic protective sleeves 1 by limit rods 3 with larger intervals and deformation springs 4. The corresponding protrusions 2 are stuck at the limit rods 3 to deform the limit rods 3. After the corresponding basic protective sleeves 1 are inserted, the angle is adjusted and they are inserted into the basic protective sleeve 1. The protrusions 2 are fixed in the limit rods 3. The wire harness is placed by passing through the basic protective sleeve 1.
[0028] Reference Figure 1-4 The upper inner surface of the basic protective sleeve 1 is provided with a basic collar 7, which is made of aluminum alloy.
[0029] By adopting the above technical solution, the base collar 7 is made of aluminum alloy, which is relatively hard and easy to fix and insert into the hole of the corresponding output end.
[0030] Reference Figure 1-4 A sealing gasket 8 is fixedly connected to the inner surface of the lower end of the basic protective sleeve 1. The sealing gasket 8 is made of silicone.
[0031] By adopting the above technical solution, the sealing gasket 8 can easily prevent dust from entering between the base protective sleeves 1. The silicone material is relatively soft, ensuring a good sealing effect.
[0032] Reference Figure 1-4 The lower outer surface of the basic protective sleeve 1 is fixedly connected with a strap 5, and the outer surface of the strap 5 is fixedly connected with a Velcro 6.
[0033] By adopting the above technical solution, the wire harness can be easily fixed by using the access end fixing strap 5 and attaching the Velcro 6 between the wires.
[0034] Reference Figure 1-4 The inner surfaces of the base protective sleeves 1 are movably engaged with branch protective sleeves 9, and the outer surfaces of the branch protective sleeves 9 are provided with slots 10.
[0035] By adopting the above technical solution, the branch protection sleeve 9 inserts the cable into the slot 10, which facilitates the branching of the wire harness.
[0036] Reference Figure 1-4 A fixing ring 11 is fixedly connected to the outer surface of the middle of the branch protective sleeve 9, and a slot 12 is fixedly connected to the outer surface of the fixing ring 11.
[0037] By adopting the above technical solution, the corresponding fixing ring 11 is provided with a slot 12 to facilitate the lateral insertion of the branch protective sleeves 9.
[0038] Reference Figure 1-4 The basic protective sleeve 1 is made of polyvinyl chloride (PVC) material, and the outer surface of the basic protective sleeve 1 is coated with a fluorescent coating.
[0039] By adopting the above technical solution, the PVC has a deformable, fluorescent coating that facilitates the classification of different wire harnesses.
[0040] Reference Figure 1-4 The branch protective sleeve 9 is made of thermoplastic polyurethane elastomer [PTU], and the fixing ring 11 is made of thin aluminum plate.
[0041] By adopting the above technical solution, PTU has better toughness than PVC, which makes it easier to deform after extrusion and easier to seal in the groove 10 after extrusion.
[0042] The implementation principle of the adjustable branch angle automotive dashboard wiring harness embodiment of this application is as follows: The wire harness uses a base protective sleeve 1 as its basic component. The overall shape is a gradually tapering cone from the inlet to the outlet. The upper outer surface of the base protective sleeve 1 is secured by equidistant fixed limit rods 3, while the lower inner groove uses more widely spaced limit rods 3 and deformation springs 4. Adjacent base protective sleeves 1 are interlocked, with corresponding protrusions 2 engaging the limit rods 3 to deform them. After the corresponding base protective sleeves 1 are engaged, the angle is adjusted, and they are then locked into the base protective sleeve 1. The protrusions 2 are fixed within the limit rods 3. The wire harness passes through the base... The protective sleeve 1 is placed, and the basic collar 7 is made of aluminum alloy, which is relatively hard and easy to fix and insert into the corresponding output end hole. The adjacent basic protective sleeves 1 are obtained. When the corresponding one needs to be removed, the rear basic protective sleeve 1 is squeezed inward, and the limit rod 3 and deformation spring 4 are deformed back to their original shape. The vertical placement is completed by vertical guidance. By pulling out the basic protective sleeves 1 at the required position, the branch protective sleeve 9 is inserted into the cable through the insertion groove 10. The corresponding fixing ring 11 is provided with a groove 12 to facilitate the lateral insertion of the branch protective sleeves 9.
[0043] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. An adjustable branch angle automotive instrument panel wire harness comprising a base protective sleeve (1), characterized in that: The upper outer surface of the base protective sleeve (1) is fixedly connected to a protrusion (2), the lower inner surface of the base protective sleeve (1) is fixedly connected to a limit rod (3), the lower surface of the limit rod (3) is fixedly connected to a deformation spring (4), and the other end of the deformation spring (4) is fixedly connected to the base protective sleeve (1).
2. The automotive dashboard wiring harness with adjustable branch angle as described in claim 1, characterized in that: The upper inner surface of the base protective sleeve (1) is provided with a base collar (7), which is made of aluminum alloy.
3. An adjustable branch angle automotive instrument cluster wiring harness as in claim 1, wherein: A sealing gasket (8) is fixedly connected to the inner surface of the lower end of the basic protective sleeve (1), and the sealing gasket (8) is made of silicone.
4. An adjustable angle automotive instrument cluster wiring harness as in claim 1, wherein: The lower outer surface of the basic protective sleeve (1) is fixedly connected with a strap (5), and the outer surface of the strap (5) is fixedly connected with a Velcro (6).
5. An adjustable angle automotive instrument cluster wiring harness as in claim 1, wherein: The inner surfaces of the base protective sleeves (1) are movably engaged with branch protective sleeves (9), and the outer surfaces of the branch protective sleeves (9) are provided with slots (10).
6. An adjustable branch angle automotive instrument panel wiring harness as defined in claim 5 wherein: A fixing ring (11) is fixedly connected to the outer surface of the middle of the branch protective sleeve (9), and a slot (12) is fixedly connected to the outer surface of the fixing ring (11).
7. An adjustable angle automotive instrument cluster wiring harness as in claim 1, wherein: The basic protective sleeve (1) is made of polyvinyl chloride [PVC] material, and the outer surface of the basic protective sleeve (1) is coated with a fluorescent coating.
8. An adjustable branch angle automotive instrument panel wiring harness as defined in claim 6, wherein: The branch protective sleeve (9) is made of thermoplastic polyurethane elastomer [PTU], and the fixing ring (11) is made of thin aluminum plate.