Automatic cleaning device for railway freight carriages
Patent Information
- Application Number
- CN202522233142.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0005]有鉴于此,本实用新型提供铁路货车车厢自动清理装置,以解决或缓解现有技术中存在的技术问题,至少提供一种有益的选择
一、本实用新型通过设置清理组件,经过油缸的延伸,使得钢丝打磨辊移动至货车车厢中,随后通过旋转电机的输出,使得钢丝打磨辊对货车车厢的内壁进行打磨清理,从而可以对货车车厢内壁所粘黏的杂物进行清理工作,提高了对货车车厢清理的便捷性,通过设置调节组件,经过驱动电机和控制电机的输出,使得第一螺块和第二螺块,带动钢丝打磨辊前后方向与左右方向进行移动,通过对钢丝打磨辊多方向的调节,使得钢丝打磨辊可以对货车车厢的不同区域进行清理工作,提高了清理时的灵活性与均匀性,方便操作人员进行使用。
Smart Images

Figure CN224726931U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic cleaning device for railway freight cars, belonging to the field of railway freight car technology. Background Technology
[0002] Railway freight cars are vehicles specifically designed for freight transport in railway transportation. They are classified into general-purpose freight cars and special-purpose freight cars according to their purpose. General-purpose freight cars include open wagons, boxcars, and flatcars, which are suitable for transporting a variety of goods. Special-purpose freight cars, such as coal cars and container cars, are designed for specific goods. Their structure consists of core components such as the car body, bogies, couplers, buffer devices, and braking devices, which respectively undertake the functions of load-bearing, driving stability, connection, and safety control. Automatic cleaning devices are required when cleaning the carriages of railway freight cars.
[0003] Chinese Patent Publication No. CN 219357052 U discloses a cleaning device for the underframe of scrapped railway freight cars, designed to address the problem of arc breakage during plasma cutting due to deposits and rust on the bottom of the freight car interior. This invention includes two supports connected by a crossbeam. Linear guide rails are mounted on both sides of the crossbeam, and at least two sliders are mounted on each rail. A moving platform is connected to each slider, and a moving mechanism is mounted on the moving platform. A drive motor is mounted on the moving platform, and an iron broom is connected to the output of the drive motor. This invention removes rust and deposits from the surface of the freight car underframe, thus preventing arc breakage during subsequent plasma cutting and improving the cutting efficiency of the plasma cutter. The cleaning structure of the above-mentioned device can only move in the left and right directions, and the cleaning work can only be carried out by scraping during the movement. When it can only move in the left and right directions to clean the carriage, it will be impossible to clean the front and rear spaces inside the carriage. At the same time, simply scraping may not be able to remove objects that are firmly stuck to the carriage, resulting in poor cleaning effect and uniformity of the carriage cavity, making it inconvenient for operators to use.
[0004] Therefore, an automatic cleaning device for railway freight cars is proposed. Utility Model Content
[0005] In view of this, the present invention provides an automatic cleaning device for railway freight cars to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.
[0006] The technical solution of this utility model is implemented as follows: an automatic cleaning device for railway freight cars, comprising: A cleaning assembly includes a gantry frame, a housing is fixedly installed on the front side of the gantry frame, a first frame is provided on the inner side of the gantry frame, a hydraulic cylinder is fixedly installed at the bottom of the inner cavity of the first frame, a second frame is fixedly installed at the bottom of the hydraulic cylinder, a rotary motor is fixedly installed at the bottom of the inner cavity of the second frame, and a steel wire grinding roller is fixedly connected to the output end of the rotary motor. An adjustment assembly includes a drive motor and first screws. The drive motor is fixedly installed on the left side of the housing. A connecting rod is fixedly connected to the output end of the drive motor. Two first screws are movably connected to the left and right sides of the gantry surface. First screw blocks are threaded onto the surfaces of the two first screw blocks. A movable frame is fixedly installed on the inner side of the two first screw blocks. A control motor is fixedly installed on the right side of the movable frame. A second screw is fixedly connected to the output end of the control motor. A second screw block is threaded onto the surface of the second screw. The first frame is fixedly installed at the bottom of the second screw block.
[0007] More preferably, a driving bevel gear is fixedly installed on both the left and right sides of the surface of the connecting rod, and a driven bevel gear is fixedly connected to the front side of each of the two first screws, with the surfaces of the two driven bevel gears meshing with the surfaces of the two driving bevel gears.
[0008] More preferably, the two first screws have the same dimensions and rotate in opposite directions.
[0009] More preferably, the thread directions of the two first screw surfaces are opposite, and the thread pitch of the two first screw surfaces is consistent with each other.
[0010] More preferably, guide grooves are provided on both the front and rear sides of the movable frame, and the front and rear sides of the second screw block are slidably connected to the inner cavities of the two guide grooves.
[0011] More preferably, limiting grooves are provided on both the left and right sides of the gantry frame surface, and the outer sides of the two first screw blocks are slidably connected to the inner cavities of the two limiting grooves.
[0012] More preferably, the surface of the connecting rod is movably connected to a support block via a bearing, and the rear side of the support block is fixedly installed on the front side of the gantry frame.
[0013] More preferably, a control switch box is fixedly installed on the right side of the gantry frame, and the output terminal of the control switch box is electrically connected to the input terminals of the rotary motor, the drive motor and the control motor.
[0014] The present invention has the following advantages due to the adoption of the above technical solution: I. This utility model, by setting up a cleaning component, extends the steel wire grinding roller into the truck bed via a hydraulic cylinder. Then, through the output of a rotary motor, the steel wire grinding roller grinds and cleans the inner wall of the truck bed, thereby removing debris adhering to the inner wall and improving the convenience of cleaning the truck bed. By setting up an adjustment component, through the output of a drive motor and a control motor, the first and second screw blocks drive the steel wire grinding roller to move forward and backward and left and right. Through multi-directional adjustment of the steel wire grinding roller, different areas of the truck bed can be cleaned, improving the flexibility and uniformity of cleaning and making it convenient for operators.
[0015] Second, by setting a guide groove, the movement of the second screw block can be limited, preventing the second screw block from rotating synchronously with the second screw. By setting a limiting groove, the movement of the first screw block can be limited, preventing the first screw block from rotating synchronously with the first screw, which would affect the adjustment of the position of the steel wire grinding roller. By setting a support block, the connecting rod can be supported, preventing the connecting rod from falling off after long-term use.
[0016] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the front planar structure of this utility model; Figure 3 This is a schematic diagram of the adjustment component structure of this utility model; Figure 4 This is a schematic diagram of the control switch box structure of this utility model; Figure 5 This is a schematic diagram of the second screw structure of this utility model; Figure 6 For the present utility model Figure 4 Enlarged structural diagram at point A.
[0019] Reference numerals: 1. Cleaning assembly; 101. Gantry frame; 102. Housing; 103. First frame; 104. Hydraulic cylinder; 105. Second frame; 106. Rotary motor; 107. Wire grinding roller; 2. Adjustment assembly; 201. Drive motor; 202. Connecting rod; 203. Driving bevel gear; 204. Driven bevel gear; 205. First screw; 206. First screw block; 207. Moving frame; 208. Control motor; 209. Second screw; 210. Second screw block; 211. Guide groove; 212. Limit groove; 213. Support block; 214. Control switch box. Detailed Implementation
[0020] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0021] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0022] Example 1 like Figure 1-5 As shown, this utility model embodiment provides an automatic cleaning device for railway freight cars, including: Cleaning component 1 includes a gantry frame 101, a housing 102 is fixedly installed on the front side of the gantry frame 101, a first frame 103 is provided on the inner side of the gantry frame 101, a hydraulic cylinder 104 is fixedly installed at the bottom of the inner cavity of the first frame 103, a second frame 105 is fixedly installed at the bottom of the hydraulic cylinder 104, a rotary motor 106 is fixedly installed at the bottom of the inner cavity of the second frame 105, and a steel wire grinding roller 107 is fixedly connected to the output end of the rotary motor 106. Adjustment component 2 includes a drive motor 201 and first screws 205. The drive motor 201 is fixedly installed on the left side of the housing 102. A connecting rod 202 is fixedly connected to the output end of the drive motor 201. Two first screws 205 are movably connected to the left and right sides of the surface of the gantry frame 101. First screw blocks 206 are threadedly connected to the surface of each of the two first screw blocks 205. A movable frame 207 is fixedly installed on the inner side of the two first screw blocks 206. A control motor 208 is fixedly installed on the right side of the movable frame 207. A second screw 209 is fixedly connected to the output end of the control motor 208. The surface of the 09 is threaded with a second screw block 210. The first frame 103 is fixedly installed at the bottom of the second screw block 210. The left and right sides of the surface of the connecting rod 202 are fixedly installed with driving bevel gears 203. The front sides of the two first screws 205 are fixedly connected with driven bevel gears 204. The surfaces of the two driven bevel gears 204 mesh with the surfaces of the two driving bevel gears 203. The dimensions of the two first screws 205 are consistent with each other. The rotation directions of the two first screws 205 are opposite. The thread directions of the surfaces of the two first screws 205 are opposite. The thread pitch of the surfaces of the two first screws 205 is consistent with each other.
[0023] By setting up cleaning component 1, the steel wire grinding roller 107 is moved into the truck bed through the extension of hydraulic cylinder 104. Then, through the output of rotary motor 106, the steel wire grinding roller 107 grinds and cleans the inner wall of the truck bed, thereby cleaning the debris stuck to the inner wall of the truck bed and improving the convenience of cleaning the truck bed. By setting up adjustment component 2, through the output of drive motor 201 and control motor 208, the first screw block 206 and the second screw block 210 drive the steel wire grinding roller 107 to move in the front-back direction and the left-right direction. By adjusting the steel wire grinding roller 107 in multiple directions, the steel wire grinding roller 107 can clean different areas of the truck bed, improving the flexibility and uniformity of cleaning and making it convenient for operators to use.
[0024] Example 2 like Figure 1-6 As shown, in one embodiment, guide grooves 211 are provided on both the front and rear sides of the movable frame 207. The front and rear sides of the second screw block 210 are slidably connected to the inner cavities of the two guide grooves 211. Limiting grooves 212 are provided on both the left and right sides of the surface of the gantry frame 101. The outer sides of the two first screw blocks 206 are slidably connected to the inner cavities of the two limiting grooves 212. The surface of the connecting rod 202 is movably connected to the support block 213 through the bearing. The rear side of the support block 213 is fixedly installed on the front side of the gantry frame 101. The right side of the gantry frame 101 is fixedly installed with the control switch box 214. The output end of the control switch box 214 is electrically connected to the input end of the rotary motor 106, the drive motor 201 and the control motor 208.
[0025] By setting the guide groove 211, the movement of the second screw block 210 can be limited, preventing the second screw block 210 from rotating synchronously with the second screw 209. By setting the limit groove 212, the movement of the first screw block 206 can be limited, preventing the first screw block 206 from rotating synchronously with the first screw 205, which would affect the adjustment of the position of the wire grinding roller 107. By setting the support block 213, the connecting rod 202 can be supported, preventing the connecting rod 202 from falling off after long-term use.
[0026] In operation, this invention works as follows: First, the extension of the hydraulic cylinder 104 causes the second frame 105 to drive the rotary motor 106 and the wire grinding roller 107 to move downwards. At this time, the wire grinding roller 107 moves into the interior of the truck bed. When the rotary motor 106 outputs power, the wire grinding roller 107 rotates, grinding and cleaning the inner wall of the truck bed. Subsequently, through the output of the drive motor 201, the connecting rod 202 drives the driving bevel gear 203 to rotate. The driving bevel gear 203 and the driven bevel gear 204 cooperate with each other. The driven bevel gear 204 drives the first screw 205 to rotate. At this time, the first screw block 206 drives the moving frame 207 to move back and forth. The moving frame 207 can drive the wire grinding roller 107 to move back and forth. When the control motor 208 outputs, it drives the second screw 209 to rotate. At this time, the second screw 209 drives the second screw block 210 to move left and right. The second screw block 210 can make the wire grinding roller 107 move left and right. Through multi-directional movement, the wire grinding roller 107 completes the cleaning work of different areas of the truck compartment.
[0027] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. An automatic cleaning device for railway freight cars, characterized in that, include: Cleaning assembly (1), the cleaning assembly (1) includes a gantry frame (101), a housing (102) is fixedly installed on the front side of the gantry frame (101), a first frame (103) is provided on the inner side of the gantry frame (101), a hydraulic cylinder (104) is fixedly installed at the bottom of the inner cavity of the first frame (103), a second frame (105) is fixedly installed at the bottom of the hydraulic cylinder (104), a rotary motor (106) is fixedly installed at the bottom of the inner cavity of the second frame (105), and a steel wire grinding roller (107) is fixedly connected to the output end of the rotary motor (106). Adjustment component (2), the adjustment component (2) includes a drive motor (201) and a first screw (205). The drive motor (201) is fixedly installed on the left side of the housing (102). The output end of the drive motor (201) is fixedly connected to a connecting rod (202). The two first screws (205) are movably connected to the left and right sides of the surface of the gantry frame (101). The surfaces of the two first screws (205) are threaded with first screw blocks (206). The inner sides of the two first screw blocks (206) are fixedly installed with a moving frame (207). The right side of the moving frame (207) is fixedly installed with a control motor (208). The output end of the control motor (208) is fixedly connected with a second screw (209). The surface of the second screw (209) is threaded with a second screw block (210). The first frame (103) is fixedly installed at the bottom of the second screw block (210).
2. The automatic cleaning device for railway freight cars according to claim 1, characterized in that: Both sides of the connecting rod (202) are fixedly mounted with driving bevel gears (203), and both the front sides of the two first screws (205) are fixedly connected with driven bevel gears (204). The surfaces of the two driven bevel gears (204) mesh with the surfaces of the two driving bevel gears (203).
3. The automatic cleaning device for railway freight cars according to claim 1, characterized in that: The two first screws (205) have the same dimensions and rotate in opposite directions.
4. The automatic cleaning device for railway freight cars according to claim 3, characterized in that: The thread directions on the surfaces of the two first screws (205) are opposite, and the thread pitch on the surfaces of the two first screws (205) is consistent with each other.
5. The automatic cleaning device for railway freight cars according to claim 1, characterized in that: The movable frame (207) has guide grooves (211) on both the front and rear sides, and the second screw block (210) is slidably connected to the inner cavity of the two guide grooves (211) on both the front and rear sides.
6. The automatic cleaning device for railway freight cars according to claim 1, characterized in that: Limiting grooves (212) are provided on both the left and right sides of the surface of the gantry frame (101), and the outer sides of the two first screw blocks (206) are slidably connected to the inner cavities of the two limiting grooves (212).
7. The automatic cleaning device for railway freight cars according to claim 1, characterized in that: The surface of the connecting rod (202) is movably connected to a support block (213) via a bearing, and the rear side of the support block (213) is fixedly installed on the front side of the gantry frame (101).
8. The automatic cleaning device for railway freight cars according to claim 1, characterized in that: A control switch box (214) is fixedly installed on the right side of the gantry (101). The output end of the control switch box (214) is electrically connected to the input end of the rotary motor (106), the drive motor (201), and the control motor (208).
Citation Information
Patent Citations
Cleaning device for carriage chassis of scrapped railway freight car
CN219357052U