An ultra-thin special tray for cotton yarn

Abstract

The utility model discloses a kind of special trays of ultra-thin cotton yarn, it adopts high-strength plastic integrated injection molding, and the high bearing capacity of 2000kg static load and 1000kg dynamic load is realized by bottom stiffener design. Tray has four-way fork, moisture-proof, flame-retardant, anti-skid characteristics, and innovatively integrated embedded RFID chip slot, RFID label can be installed in embedded chip slot, or RFID label is pasted on the tray main body upper surface or side surface, provides the digital management basis for the unitization logistics of cotton yarn. The utility model solves the pain points of traditional cotton yarn packaging mode, such as low efficiency, high cost, large damage, and cannot be traced, and is a new type of standardized logistics carrier which can be recycled and promote the green intelligent transformation of textile industry.

Description

Technical Field

[0001] This utility model relates to the field of pallets, and in particular to an ultra-thin cotton yarn pallet. Background Technology

[0002] Cotton yarn, as an important raw material in the textile industry, is traditionally transported using woven bags or ordinary wooden / plastic pallets. This method has significant drawbacks: 1. Low standardization: Inconsistent packaging specifications make stacking difficult, resulting in low utilization of warehouse space and an inability to achieve efficient unitized logistics.

[0003] 2. Low efficiency and high cost: Loading and unloading rely on a large amount of manpower, with low automation, low handling efficiency, high labor costs and safety hazards.

[0004] 3. Severe cargo damage: Repeated manual handling can easily cause packaging damage and cotton yarn contamination and dampness, leading to an increased cargo damage rate.

[0005] 4. Lack of management and traceability: The lack of effective digital carriers (such as barcodes or RFID) creates a "black hole" in the supply chain for cargo information, making it impossible to achieve full-process visual supervision and accurate traceability.

[0006] 5. Poor sustainability: Traditional wooden pallets have a short lifespan, and non-recyclable woven bags generate a large amount of solid waste, which is inconsistent with the development trend of green logistics. Therefore, the market urgently needs a special carrier for cotton yarn that can solve all the above pain points and achieve standardized, unitized, intelligent, and green transportation. Utility Model Content

[0007] The technical problem to be solved by this utility model is to provide an ultra-thin cotton yarn special tray, and one or more of the above-mentioned technical problems are provided.

[0008] To achieve the above objectives, this utility model provides the following technical solution: An ultra-thin cotton yarn pallet includes a pallet body integrally injection molded from high-strength plastic. The pallet body is provided with a crisscrossing reinforcing rib network, which enables it to have a static load capacity of not less than 2000 kg and a dynamic load capacity of not less than 1000 kg. The pallet body is provided with fork holes on all four sides to enable four-way fork entry. The pallet body is surrounded by a barrier, and the barrier is provided with an embedded chip slot for installing RFID tags.

[0009] In some embodiments, each of the pallet bodies has at least two fork openings on its side enclosure.

[0010] In some embodiments, the fork hole is provided with a guide groove that matches the standard fork tooth. The guide groove has a width of 110-140mm and a height of 32-40mm.

[0011] In some embodiments, the plastic is an engineering plastic with added moisture-proof masterbatch and flame retardant.

[0012] In some embodiments, the upper surface of the pallet body is provided with anti-slip texture, and the height of the pallet body enclosure is slightly higher than the pallet body. Preferably, the height of the pallet body enclosure is 1-3mm higher than the pallet body.

[0013] In some embodiments, the pallet body enclosure also includes a smooth area for laser engraving or printing markings.

[0014] In some embodiments, the four outer corners of the tray body are arc-shaped, and the four corners are provided with a number of protrusions, the protrusions being strip-shaped, circular, rectangular, or triangular, etc.

[0015] In some embodiments, the RFID tag is mounted in an embedded chip slot or affixed to the upper surface or side of the tray body.

[0016] The ultra-thin cotton yarn tray of this invention has the following advantages: 1. Improved Logistics Efficiency: Standardized modular design facilitates automated loading and unloading, increasing efficiency several times over while significantly reducing labor costs and safety risks. The introduction of ultra-thin cotton yarn monitoring pallets can address the increasing scarcity of labor and the safety hazards of manual loading and unloading. Mechanization, intelligence, and information technology will gradually replace manual labor, resulting in significant social benefits.

[0017] 2. Reduced overall costs: The ultra-long service life (can be reused hundreds of times) reduces the cost per use, minimizing cargo damage and packaging costs. Manual loading and unloading costs are approximately 50-60 yuan / ton, while the ultra-thin cotton yarn monitoring pallet can be reused multiple times. The cost can be recovered in just 3-4 inbound and outbound trips, and loading and unloading efficiency can be increased by 50% each time.

[0018] 3. Ensure cargo safety: The high load-bearing capacity, moisture-proof, anti-slip, and flame-retardant properties provide comprehensive physical protection for high-value cotton yarn.

[0019] 4. Enables intelligent supervision: Built-in RFID chip slots assign a digital identity to each tray of cotton yarn, seamlessly integrating with WMS / TMS systems to achieve transparent traceability and digital management throughout the entire process from production to warehousing and transportation. 5. Promotes green transformation: The ultra-thin cotton yarn supervision tray is recyclable, promoting environmental governance, reducing carbon dioxide emissions, and minimizing the consumption of raw materials such as crude oil, coal, and trees, thus playing a significant role in carbon reduction and carbon neutrality. Attached Figure Description

[0020] Figure 1 A structural schematic diagram of an ultra-thin cotton yarn tray provided by this utility model; Figure 2 A top view of an ultra-thin cotton yarn tray provided by this utility model; Figure 3 A side view of an ultra-thin cotton yarn tray provided for this utility model; Figure 4 This is a structural schematic diagram of an ultra-thin cotton yarn tray provided by this utility model. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] See Figures 1 to 3 : The ultra-thin recyclable intelligent monitoring cotton yarn tray of this utility model has a tray body 10 made of engineering plastic with added moisture-proof masterbatch and flame retardant, which is integrally molded by a large injection molding machine, with an external dimension of 1500mm x 1500mm x 100mm.

[0023] The upper surface of the pallet body 10 is designed with dense raised anti-slip textures, and there is a light barrier around it that is 1mm higher than the pallet body 10. The pallet is distributed with longitudinal and transverse reinforcing ribs 11 with a height of 60mm, forming a high-density support network to ensure its excellent load-bearing capacity.

[0024] The pallet body 10 has fork inlets 12 on all four sides. The height of the fork holes 12 is 40mm. Inside the fork holes are guide grooves that precisely match the 100mm (width) x 32mm (height) fork teeth, ensuring that the forks can be easily and accurately aligned and inserted when the forklift is in operation.

[0025] On one side of the pallet body 10, there is a pre-fabricated embedded chip slot 13 measuring 100mm x 50mm x 5mm, which can be used to insert and fix an ultra-high frequency (UHF) passive RFID tag. On the outer wall of the pallet enclosure on the other side, there is a smooth marking area marked with cotton yarn supervision.

[0026] In use, the cotton yarn rolls are neatly stacked on the pallet body 10 and secured with stretch film or other fixing methods. Information such as the type, batch, weight, and destination of the cotton yarn is written into a chip using an RFID reader. Subsequently, the pallet body 10 can be unitized and stacked using a forklift, and then enter the transportation and warehousing process. All logistics nodes can be recorded and tracked by scanning the RFID chip.

[0027] like Figure 4 As shown, The entire pallet is secured by wrapping film. To increase the friction between the wrapping film and the pallet body 10, the four corners of the outer side of the pallet body 10 are arc-shaped, and several circular protrusions are provided at the four corners.

[0028] The use of ultra-thin cotton yarn monitoring pallets in cotton yarn production, warehousing, and logistics transportation can improve loading and unloading efficiency, reduce logistics costs, minimize safety hazards during loading and unloading, enhance supply chain efficiency, and promote the green transformation of the textile industry. These ultra-thin cotton yarn monitoring pallets are recyclable, contributing to carbon emission reduction. The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.

Claims

1. A special tray for ultra-thin cotton yarn, characterized in that, The pallet body (10) is integrally injection molded from high-strength plastic. The pallet body (10) is provided with a crisscrossing reinforcing rib network (11) so that its static load capacity is not less than 2000 kg and its dynamic load capacity is not less than 1000 kg. The pallet body (10) is provided with fork holes (12) on all four sides to realize four-way fork entry. The pallet body (10) is surrounded by a fence, and the fence of the pallet body (10) is provided with an embedded chip slot (13) for installing RFID tags.

2. The cotton yarn tray according to claim 1, characterized in that, Each of the pallet bodies (10) has at least two fork holes (12) on its side enclosure.

3. The cotton yarn tray according to claim 1, characterized in that, The fork hole (12) is provided with a guide groove that matches the standard fork tooth. The guide groove has a width of 110-140mm and a height of 32-40mm.

4. The cotton yarn tray according to claim 1, characterized in that, The plastic is an engineering plastic with added moisture-proof masterbatch and flame retardant.

5. The cotton yarn tray according to claim 1, characterized in that, The upper surface of the pallet body (10) is provided with anti-slip texture, and the height of the pallet body (10) enclosure is 1-3mm higher than that of the pallet body (10).

6. The cotton yarn tray according to claim 1, characterized in that, The pallet body (10) enclosure also has a smooth area for laser engraving or printing of markings.

7. The cotton yarn tray according to claim 1, characterized in that, The outer four corners of the tray body (10) are arc-shaped, and the four corners are provided with several protrusions, which are strip-shaped, circular, rectangular or triangular.

8. The cotton yarn tray according to claim 1, characterized in that, The RFID tag is installed in the embedded chip slot (13) or affixed to the upper surface or side of the tray body (10).

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