High-strength trough side anti-deformation reinforcing structure

Abstract

The utility model discloses high strength groove help prevents deformation reinforcing structure belongs to mechanical equipment field, including base layer frame, and the top of base layer frame is equipped with reinforcing rib column, and the inside of base layer frame is equipped with reinforcing structure, and reinforcing structure includes reinforcing plate, toughened plate, anti -break plate and fixed block, and the top of reinforcing plate is equipped with the slide bar of sliding into for toughened plate, and fixed block is inserted with anti -break plate and toughened plate respectively through connecting column no.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment, and in particular to a high-strength groove side anti-deformation reinforcement structure. Background Technology

[0002] Channel walls, as common material conveying or storage components in industrial production, are widely used in mining, metallurgy, building materials, and chemical industries. During actual use, channel walls typically need to withstand the impact, friction, and accumulation loads of large amounts of material for extended periods. This is especially true when conveying or storing abrasive or corrosive materials, where the structure faces severe challenges. Existing channel wall structures are often welded from a single metal sheet, resulting in relatively limited strength and rigidity. Under long-term high-intensity working conditions, the channel wall itself is prone to plastic deformation, such as sidewall bulging and outward or inward expansion or contraction of opening edges. These deformations not only affect the normal conveying and storage efficiency of materials but also lead to stress concentration in the structure. In addition, the inner wall of the tank is directly exposed to the scouring and wear of the material. Coupled with the humid or corrosive media in the environment, the main body of the tank is prone to problems such as local wear-through, oxidation and rust. This seriously shortens the service life of the tank and increases the maintenance cost of frequent inspection and replacement. In order to deal with these problems, existing technologies have tried to thicken the tank locally or use more wear-resistant materials. However, these methods often increase the manufacturing cost and do not fundamentally solve the comprehensive protection problem of deformation and multiple damages. They also do not form a systematic, internal and external reinforcement and protection scheme, resulting in less than ideal results.

[0003] Therefore, this utility model proposes a high-strength groove side anti-deformation reinforcement structure to overcome the shortcomings of the prior art. Utility Model Content

[0004] In view of the problems of insufficient structural strength, easy deformation, and easy wear and corrosion of the existing channel side in the prior art, this utility model aims to provide a high-strength channel side anti-deformation reinforcement structure with improved structure that can effectively solve the above problems.

[0005] This utility model provides a high-strength groove side anti-deformation reinforcement structure, including: a base frame, and a fixing plate disposed on the top of the base frame; as well as reinforcing ribs and a reinforcement structure disposed inside the base frame. The reinforcing ribs pass through fixing holes in the fixing plate and are fixedly connected to the base frame or the fixing plate. Furthermore, the reinforcement structure includes a reinforcing plate, a toughening plate, a fracture-resistant plate, and a fixing block. The top of the reinforcing plate has a sliding strip for the toughening plate to slide into. The fixing block engages with a first connecting post on it through a first hole in the fracture-resistant plate, and with a second connecting post on it through a second hole in the toughening plate, thereby connecting and combining the toughening plate and the fracture-resistant plate.

[0006] Preferably, both the first connecting post and the second connecting post are integrally disposed on the fixing block.

[0007] Preferably, the inner top of the base frame is further provided with a shaping plate, an anti-oxidation plate, and a wear-resistant plate in sequence.

[0008] Preferably, the high-strength groove anti-deformation reinforcement structure further includes fastening studs, and the anti-deformation plate, anti-oxidation plate and wear-resistant plate are fixed to the base frame by the fastening studs.

[0009] Preferably, the anti-deformation plate, the anti-oxidation plate, and the wear-resistant plate are stacked and bonded together, with the wear-resistant plate serving as the innermost layer directly facing the internal space of the base frame.

[0010] Preferably, the bottom of the base frame is provided with a cushioning pad.

[0011] Preferably, a baffle is provided on the rear side of the base frame.

[0012] Preferably, the shield is installed on the rear side of the base frame by snap-fit.

[0013] This utility model has the following beneficial effects:

[0014] 1. This utility model solves the problems of insufficient strength of existing trough side structures and easy deformation under material impact and gravity by setting reinforcing ribs on the top of the base frame and setting a reinforcing structure composed of reinforcing plates, toughening plates and anti-fracture plates inside the base frame. It achieves the technical effect of significantly improving the overall strength of the trough side, enhancing the resistance to deformation, and ensuring the stability of the trough side structure.

[0015] 2. This utility model solves the problems of easy wear, easy oxidation and corrosion, and lack of effective shock absorption and protection of the existing trough sides by sequentially setting anti-deformation plate, anti-oxidation plate and wear-resistant plate on the top inner side of the base frame, and setting buffer pad at the bottom of the base frame. It achieves the technical effects of effectively protecting the main structure of the trough side, extending the service life of the trough side, reducing maintenance costs and improving the stability of operation. Attached Figure Description

[0016] Figure 1 This is a front perspective view of the high-strength groove side anti-deformation reinforcement structure proposed in this utility model;

[0017] Figure 2 This is a partial structural breakdown diagram of the reinforcing rib column of the high-strength groove side anti-deformation reinforcement structure proposed in this utility model;

[0018] Figure 3 This is a partial structural breakdown diagram of the toughened plate with the high-strength groove side anti-deformation reinforcement structure proposed in this utility model;

[0019] Figure 4This is a partial structural breakdown diagram of the fixing block of the high-strength groove anti-deformation reinforcement structure proposed in this utility model.

[0020] Legend:

[0021] 1. Base frame; 2. Reinforced structure; 201. Reinforcing plate; 202. Sliding strip; 203. Toughening plate; 204. Fixing block; 205. Anti-fracture plate; 206. Connecting column one; 207. Connecting column two; 208. Round hole one; 209. Round hole two; 3. Buffer pad; 4. Fixing plate; 5. Reinforcing rib column; 6. Covering plate; 7. Fixing hole; 8. Fastening stud; 9. Anti-deformation plate; 10. Antioxidant plate; 11. Wear-resistant plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0023] Example:

[0024] Please refer to Figure 1 As shown, the high-strength trench side deformation-resistant reinforcement structure includes a base frame 1 as the main body, and a series of components for reinforcement and protection. The base frame 1 serves as the installation and load-bearing foundation for the entire structure. A buffer pad 3 is fixedly connected to the bottom of the base frame 1 to absorb the impact and vibration during equipment operation. A baffle plate 6 is provided on the rear side of the base frame 1. The baffle plate 6 is installed on the base frame 1 by snap-fit ​​to cover and limit the rear. A fixing plate 4 is fixedly connected to the top of the base frame 1. The fixing plate 4 has fixing holes 7. Reinforcing ribs 5 pass through the fixing holes 7 of the fixing plate 4 and are fixedly connected to the base frame 1 or the fixing plate 4. The reinforcing ribs 5 provide external reinforcement support for the base frame 1. The function is to effectively resist deformation at the opening of the trough side. On the inner top of the base frame 1, a multi-layer protective structure is fixedly installed by fastening studs 8. The multi-layer protective structure is composed of anti-deformation plate 9, anti-oxidation plate 10 and wear-resistant plate 11 stacked in sequence. Anti-deformation plate 9 is used to resist impact deformation, anti-oxidation plate 10 is used to prevent oxidation and corrosion of the base frame 1 body, and wear-resistant plate 11 is used to resist material friction. The three are stacked and bonded to each other, and wear-resistant plate 11, as the innermost layer directly facing the internal space of the base frame 1, together provide all-round protection for the inner wall of the base frame 1. A reinforcing structure 2 is also provided inside the base frame 1. The reinforcing structure 2 is used to resist lateral pressure from the inside and enhance the internal structural strength of the base frame 1.

[0025] Please refer to Figure 1 , Figure 3 and Figure 4 The reinforced structure 2 is installed on the inner wall of the base frame 1 and fixedly connected to it. Through the synergistic effect between the components, the reinforced structure 2 forms a high-strength internal support system. The reinforced structure 2 is described in detail below. The reinforced structure 2 mainly includes a reinforcing plate 201, a toughening plate 203 that slides along the reinforcing plate 201, and a fracture-resistant plate 205 arranged parallel to the toughening plate 203. The top of the reinforcing plate 201 is integrally formed with a sliding strip 202, which provides a precise sliding track for the installation of the toughening plate 203. The toughening plate 203 is provided with a circular hole 209, and the bottom of the toughening plate 203 has a groove structure that matches the sliding strip 202, thereby allowing the toughening plate 203 to slide smoothly into the predetermined position along the sliding strip 202. The anti-fracture plate 205 is provided with a corresponding circular hole 208. The fixing block 204 serves as a connecting bridge to firmly integrate the toughening plate 203 and the anti-fracture plate 205 into a whole. The fixing block 204 is integrally provided with a connecting post 206 and a connecting post 207. In the assembled state, the connecting post 206 of the fixing block 204 is inserted into the circular hole 208 of the anti-fracture plate 205 to form a tight plug-in fit. At the same time, the connecting post 207 is inserted into the circular hole 209 of the toughening plate 203 to form a stable plug-in fit as well. This post-hole plug-in method of the fixing block 204 ensures that there will be no relative displacement between the toughening plate 203 and the anti-fracture plate 205, thereby forming a rigid composite plate structure to jointly resist external forces.

[0026] As a preferred embodiment, in order to further improve the connection stability of the internal reinforced structure 2 and ensure the reliability of the connection under long-term high-intensity work, both connecting column 1 206 and connecting column 207 are integrally set on the fixing block 204. This integrally formed structure avoids the loosening or strength reduction that may be caused by the assembly of multiple parts, significantly improves the overall structural integrity and fatigue resistance, and makes the connection between the fixing block 204 and the toughening plate 203 and the anti-fracture plate 205 more robust.

[0027] As another preferred embodiment, in order to provide more comprehensive protection for the main body of the base frame 1 and effectively extend its service life, the inner top of the base frame 1 is also provided with a deformation-resistant plate 9, an antioxidant plate 10, and a wear-resistant plate 11 in sequence. These three layers of plates form a composite protective layer. The deformation-resistant plate 9 is used to disperse and resist structural deformation caused by external impact. The antioxidant plate 10 plays a key role in resisting oxidation and corrosion, especially in humid or corrosive media environments. The wear-resistant plate 11, as the innermost layer, is in direct contact with the material and bears most of the friction and wear, thereby protecting the main structure of the base frame 1 from direct damage. These plates are firmly fixed to the base frame 1 by fastening studs 8 to ensure that they will not loosen or fall off during operation, further enhancing the reliability of protection.

[0028] As another preferred embodiment, in order to optimize the buffering and shock absorption effect and reduce the impact load on the base frame 1 and related components during equipment operation, a buffer pad 3 is provided at the bottom of the base frame 1. The buffer pad 3 is preferably made of high elastic rubber or polyurethane material, which has good energy absorption characteristics and durability. When the equipment is subjected to impact or vibration, the buffer pad 3 can effectively absorb some of the energy, reduce stress concentration, and thus protect the base frame 1 and the entire structure from excessive impact damage.

[0029] As another preferred embodiment, in order to further enhance the protection and limiting effect on the rear side of the base frame 1, a baffle plate 6 is provided on the rear side of the base frame 1. The baffle plate 6 is installed on the rear side of the base frame 1 by snap-fit. This snap-fit ​​method can not only ensure the installation of the baffle plate 6, but also facilitate disassembly and maintenance when needed. The baffle plate 6 not only provides physical shielding, but can also serve as an additional support structure to prevent the base frame 1 from undesirable displacement in a specific direction.

[0030] As a supplementary implementation, the three layers of boards, namely the anti-deformation plate 9, the anti-oxidation plate 10, and the wear-resistant plate 11, are stacked and bonded together. The wear-resistant plate 11 is the innermost layer that directly faces the internal space of the base frame 1. This stacked structure allows each layer of board to independently perform its specific function while forming an overall protection. The wear-resistant plate 11 directly bears the wear of the material and can be replaced individually when the wear is severe. Meanwhile, the anti-oxidation plate 10 and the anti-deformation plate 9 below continue to protect the base frame 1. This layered design improves the convenience and economy of maintenance.

[0031] Working principle:

[0032] During normal operation of the equipment, the base frame 1 bears the impact and friction of the materials as well as its own weight load. The buffer pad 3 set at the bottom of the base frame 1 plays its role first. The buffer pad 3 absorbs most of the impact and vibration energy from below or the ground through the elasticity and energy absorption characteristics of the material, effectively reducing the direct impact on the main structure of the base frame 1, mitigating structural fatigue damage, and ensuring the stable operation and safety of the base frame 1.

[0033] Meanwhile, the fixing plate 4 at the top of the base frame 1 and the reinforcing ribs 5 passing through and fixedly connected to the fixing holes 7 constitute an external rigid support frame. The reinforcing ribs 5 provide strong vertical support and lateral restraint to the top edge of the base frame 1, effectively preventing the opening deformation, expansion, or contraction of the trough side under the impact of materials and gravity, greatly improving the overall rigidity and bending resistance of the entire trough side structure, and ensuring the dimensional stability of the trough side opening. The cover plate 6 on the rear side of the base frame 1 is installed by snap-fit. The cover plate 6 not only visually closes off the rear side, but also provides additional support and restraint in structure, further enhancing the overall stability of the base frame 1.

[0034] Inside the base frame 1, a multi-layered composite protective structure is installed to cope with the direct impact, friction, and potential corrosion of materials. The anti-deformation plate 9, the anti-oxidation plate 10, and the wear-resistant plate 11 are firmly fixed to the top of the inner side of the base frame 1 by fastening studs 8 and are stacked and bonded to each other. Among them, the wear-resistant plate 11, as the innermost layer directly facing the internal space of the base frame 1, directly bears the wear and impact of materials. When the wear-resistant plate 11 is worn to a certain extent, it can be easily replaced. The anti-oxidation plate 10 continuously protects the base frame 1 from oxidation and corrosion, while the anti-deformation plate 9 further strengthens the deformation resistance of the inner wall. This multi-layered protective design effectively protects the main body of the base frame 1, greatly extends the service life of the tank side, and reduces maintenance costs.

[0035] Furthermore, the reinforcing structure 2 inside the base frame 1 is crucial for preventing inner wall deformation and enhancing overall strength. The reinforcing structure 2 includes a reinforcing plate 201, a toughening plate 203, and a fracture-resistant plate 205. The sliding strip 202 on the top of the reinforcing plate 201 provides a precise sliding path for the toughening plate 203. After sliding along the sliding strip 202, the toughening plate 203 engages with the connecting post 207 of the fixing block 204 through its second round hole 209. Simultaneously, the first round hole 208 on the fracture-resistant plate 205 also engages with the first connecting post 206 of the fixing block 204. Both the first reinforcing rib 206 and the second connecting column 207 are integrally mounted on the fixing block 204. This tight interlocking fit forms a stable connection, making the reinforcing plate 201, toughening plate 203, and anti-fracture plate 205 constitute a strong internal support structure. This structure can effectively resist the lateral impact and pressure from the material inside the channel, preventing bulging, denting, or breakage of the inner wall of the base frame 1. Especially under heavy load or impact load conditions, its high strength and toughness characteristics ensure that the base frame 1 does not suffer structural damage during operation, thereby ensuring the normal and continuous operation of the channel. In summary, this utility model, through the double reinforcement of the external reinforcing rib column 5 and the internal reinforcing structure 2, combined with the multi-functional protective layer and buffer pad, significantly improves the overall strength, deformation resistance, and durability of the channel.

Claims

1. A high-strength groove side anti-deformation reinforcement structure, which includes a base frame (1) and a fixing plate (4) disposed on the top of the base frame (1). Its features are, The high-strength groove anti-deformation reinforcement structure also includes reinforcing ribs (5) and a reinforced structure (2) set inside the base frame (1); The reinforcing rib (5) is inserted into the fixing hole (7) of the fixing plate (4) and fixedly connected to the base frame (1) or the fixing plate (4) to externally reinforce the base frame (1); The reinforced structure (2) includes a reinforcing plate (201), a toughening plate (203), a fracture-resistant plate (205), and a fixing block (204). The top of the reinforcing plate (201) is provided with a sliding strip (202) for the toughening plate (203) to slide into. The fixing block (204) is connected to the first hole (208) of the fracture-resistant plate (205) through a connecting post (206) on it, and is connected to the second hole (209) of the toughening plate (203) through a connecting post (207) on it, so as to connect the toughening plate (203) and the fracture-resistant plate (205).

2. The high-strength groove side deformation-resistant reinforcement structure according to claim 1, characterized in that, Both the first connecting post (206) and the second connecting post (207) are integrally disposed on the fixing block (204).

3. The high-strength groove side deformation-resistant reinforcement structure according to claim 1, characterized in that, The inner top of the base frame (1) is also provided with a shaping plate (9), an anti-oxidation plate (10) and a wear-resistant plate (11) in sequence.

4. The high-strength groove side deformation-resistant reinforcement structure according to claim 3, characterized in that, The high-strength groove anti-deformation reinforcement structure also includes fastening studs (8), and the anti-deformation plate (9), anti-oxidation plate (10) and wear-resistant plate (11) are fixed to the base frame (1) by the fastening studs (8).

5. The high-strength groove side deformation-resistant reinforcement structure according to claim 3, characterized in that, The anti-deformation plate (9), the anti-oxidation plate (10) and the wear-resistant plate (11) are stacked and bonded together, and the wear-resistant plate (11) is the innermost layer that directly faces the internal space of the base frame (1).

6. The high-strength groove side deformation-resistant reinforcement structure according to claim 1, characterized in that, The bottom of the base frame (1) is provided with a buffer pad (3).

7. The high-strength groove side deformation-resistant reinforcement structure according to claim 1, characterized in that, The rear side of the base frame (1) is provided with a baffle plate (6).

8. The high-strength groove side deformation-resistant reinforcement structure according to claim 7, characterized in that, The shield (6) is installed on the rear side of the base frame (1) by snap-fit.

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