A feed line with debris cleaning structure
Patent Information
- Application Number
- CN202522109301.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0004]上述现有技术虽然通过自动上料装置、环形输送带及多个冲压装置的设置可在金属板材的冲压加工过程中对板材进行快速加工,提高自动化加工程度,但是金属板材由于其自身材料性能,往往在冲压的过程中,由于板材与基板的摩擦会产生一定量的金属碎屑,而金属碎屑则又会粘黏在板材上进入下一道加工工序,进而影响板材的加工质量
[0016]Compared with the prior art, the beneficial effects of this application are as follows: By setting up the cleaning components, the metal shavings generated during stamping can be quickly cleaned by the mutual cooperation of various parts during the processing of sheet metal, using components such as reciprocating screws, displacement seats, and cleaning brushes, thus preventing them from carrying shavings into the next processing step. When the sheet metal is being conveyed, the reciprocating screw drives the displacement seat to reciprocate, and the mutual cooperation of gears and toothed plates drives multiple cleaning brushes to rotate continuously for cleaning. In conjunction with the slag suction ring and equipment table, the cleaned shavings can be quickly sucked up and collected, maintaining a healthy production environment for processing.
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Figure CN224727622U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet material feeding line technology, specifically a feeding line with a debris cleaning structure. Background Technology
[0002] A metal sheet feeding line is an automated or semi-automated conveying and auxiliary processing system for metal sheet processing. Its core function is to accurately and continuously convey raw metal sheets from their raw material state to subsequent processing equipment. It can also integrate pre-processing steps such as leveling, length setting, and slitting. It is widely used in industries that require large-scale metal sheet processing, such as automotive parts, home appliance hardware, electronic components, and medical devices.
[0003] In the prior art, a utility model patent discloses a metal sheet stamping production line (publication number: CN217665951U), which includes a ring conveyor belt, an automatic feeding device, a first stamping device, a second stamping device, an automatic unloading device, etc. The production line has functions such as automatic feeding, automatic front stamping, automatic back stamping, and automatic unloading, with a high degree of automation and high production efficiency. The front and back sides of the sheet are stamped by two stamping devices respectively, which effectively speeds up the stamping process and greatly improves production efficiency.
[0004] While the aforementioned existing technologies can rapidly process sheet metal during stamping by using automatic feeding devices, circular conveyor belts, and multiple stamping devices, thus improving the degree of automation, the inherent material properties of metal sheets often result in the generation of metal debris during stamping due to friction between the sheet and the substrate. This metal debris then adheres to the sheet and enters the next processing step, affecting the processing quality. Therefore, this invention provides a feeding line with a debris-cleaning structure to solve the above problems. Utility Model Content
[0005] This invention provides a feeding line with a debris cleaning structure, which aims to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A feeding line with a debris cleaning structure includes a support frame and a cleaning assembly, wherein the cleaning assembly includes a rotating base fixedly connected to the lower bottom end of the support frame;
[0008] The inner wall of the rotary seat is rotatably connected to a reciprocating lead screw, the outer wall of the reciprocating lead screw is threaded with a displacement seat, the outer wall of the displacement seat is rotatably connected to a rotating roller, the outer wall of the rotating roller is fixedly connected to a cleaning brush, there are two cleaning brushes, one of the cleaning brushes is fixedly connected to a gear, the lower bottom ends of the two rotary seats are fixedly connected to a toothed plate, the outer wall of the toothed plate meshes with the outer wall of the gear for transmission, and a drive assembly is provided on one side of the support frame.
[0009] As a further optimization, the cleaning assembly also includes a suction ring fixedly sleeved on the inner sidewall of the two cleaning brushes. The rotating roller is hollow and has a suction groove at the suction ring. The number of suction grooves is several.
[0010] As a further optimization, a device platform is provided on one side of the support frame, and an elastic suction tube is installed on the negative pressure end of the device platform. The end of the elastic suction tube is fixedly connected to the output end of the rotating roller, and a control panel is fixedly connected to the outer wall of the device platform.
[0011] As a further optimization, the drive assembly includes a drive motor mounted on one side of the equipment platform. The output end of the drive motor and the outer wall of the reciprocating lead screw are both fixedly sleeved with synchronous pulleys, and the outer walls of the two synchronous pulleys are sleeved together by a synchronous belt drive.
[0012] As a further optimization, a slag collection platform is fixedly connected to the inner side wall of the support frame, and a strong magnetic block is adsorbed on the top of the slag collection platform, and the number of strong magnetic blocks is several.
[0013] As a further optimization, a cleaning roller is rotatably connected to the inner wall of the support frame, and a cleaning cotton is fixedly sleeved on the outer wall of the cleaning roller.
[0014] As a further optimization, the inner wall of the support frame is equipped with a feeding roller located inside the two cleaning rollers, and the number of the feeding rollers is several. The outer wall of the feeding roller is fixedly sleeved with an anti-slip sleeve.
[0015] As a further optimization, the support frame is fixedly connected to a mounting base, and the inner wall of the mounting base is threaded with an adjusting pad.
[0016] Compared with the prior art, the beneficial effects of this application are as follows: By setting up the cleaning components, the metal shavings generated during stamping can be quickly cleaned by the mutual cooperation of various parts during the processing of sheet metal, using components such as reciprocating screws, displacement seats, and cleaning brushes, thus preventing them from carrying shavings into the next processing step. When the sheet metal is being conveyed, the reciprocating screw drives the displacement seat to reciprocate, and the mutual cooperation of gears and toothed plates drives multiple cleaning brushes to rotate continuously for cleaning. In conjunction with the slag suction ring and equipment table, the cleaned shavings can be quickly sucked up and collected, maintaining a healthy production environment for processing. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the cleaning brush in this utility model;
[0019] Figure 3 This is a schematic diagram of the suction groove in this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the strong magnetic block in this utility model;
[0021] Figure 5 This is a schematic diagram of the synchronous belt structure in this utility model.
[0022] In the diagram: 1. Support frame; 2. Rotary seat; 3. Reciprocating screw; 4. Displacement seat; 5. Rotary roller; 6. Cleaning brush; 7. Gear; 8. Toothed plate; 9. Slag suction ring; 10. Suction trough; 11. Equipment platform; 12. Elastic suction tube; 13. Drive motor; 14. Synchronous pulley; 15. Synchronous belt; 16. Slag collection platform; 17. Strong magnetic block; 18. Cleaning roller; 19. Cleaning cotton; 20. Conveying roller; 21. Anti-slip sleeve; 22. Mounting base. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] This utility model provides a feeding line with a debris cleaning structure, such as Figures 1-5 As shown, the feeding line with a debris cleaning structure includes a support frame 1 and a cleaning component. The cleaning component includes a rotating base 2 fixedly connected to the lower bottom of the support frame 1.
[0025] The inner wall of the rotary seat 2 is rotatably connected to a reciprocating screw 3. The outer wall of the reciprocating screw 3 is threaded with a displacement seat 4. The outer wall of the displacement seat 4 is rotatably connected to a rotating roller 5. The outer wall of the rotating roller 5 is fixedly connected to a cleaning brush 6. There are two cleaning brushes 6. One of the cleaning brushes 6 is fixedly connected to a gear 7. The lower bottom ends of the two rotary seats 2 are fixedly connected to a toothed plate 8. The outer wall of the toothed plate 8 meshes with the outer wall of the gear 7 for transmission. A drive assembly is provided on one side of the support frame 1.
[0026] The cleaning assembly also includes a suction ring 9 fixedly sleeved on the inner sidewall of the two cleaning brushes 6. The rotating roller 5 is hollow and has a suction groove 10 at the suction ring 9. The number of suction grooves 10 is several.
[0027] Specifically, through the arrangement of the cleaning components, the various parts work together to remove debris generated during the stamping process of the metal sheet by friction with the substrate. This prevents the debris from being carried into subsequent processing of the sheet, improving the quality of the sheet processing while reducing the impact of debris on the operation. By starting the drive motor 13, the reciprocating screw 3 with coaxial transmission at its output end rotates, and the displacement seat 4 on the outer wall of the screw moves laterally. When the displacement seat 4 moves, it drives the rotating roller 5 at its end to move together. Since the cleaning brush 6 on the outer wall of the rotating roller 5 is fixedly connected to the gear 7, and the gear 7 meshes with the toothed plate 8 at the bottom of the rotating seat 2, when the displacement seat 4 moves, the gear 7 drives the rotating roller 5 and the multiple cleaning brushes 6 on its outer wall to rotate, thereby rotating and cleaning the debris on the outer wall of the metal sheet. This increases the cleaning contact area and cleaning efficiency. The suction ring 9 set on the inner wall of the two cleaning brushes 6 can quickly adsorb the cleaned metal debris through negative pressure suction, improving the collection efficiency.
[0028] A device platform 11 is provided on one side of the support frame 1. An elastic suction tube 12 is installed on the negative pressure end of the device platform 11. The end of the elastic suction tube 12 is fixedly connected to the output end of the rotating roller 5. A control panel is fixedly connected to the outer wall of the device platform 11.
[0029] The drive assembly includes a drive motor 13 mounted on one side of the equipment platform 11. The output end of the drive motor 13 and the outer wall of the reciprocating lead screw 3 are both fixedly sleeved with synchronous pulleys 14. The outer walls of the two synchronous pulleys 14 are connected by a synchronous belt 15.
[0030] Specifically, the equipment platform 11 provides a negative pressure suction power source for the suction ring 9. The negative pressure suction is delivered to the hollow rotating roller 5 through the elastic suction tube 12. Then, the suction groove 10 opened on the outer wall of the rotating roller 5 is used to quickly attract the debris that has fallen off the cleaning and collect it into the equipment platform 11. Through the setting of the drive component, the reciprocating screw 3 can be driven to rotate by the drive motor 13, the synchronous wheel 14 and the synchronous belt 15, so that the displacement seat 4 can drive multiple cleaning brushes 6 to clean the metal plate.
[0031] A slag collection platform 16 is fixedly connected to the inner side wall of the support frame 1. A strong magnetic block 17 is adsorbed on the top of the slag collection platform 16. There are several strong magnetic blocks 17.
[0032] A cleaning roller 18 is rotatably connected to the inner side wall of the support frame 1, and a cleaning cotton 19 is fixedly sleeved on the outer wall of the cleaning roller 18.
[0033] The inner wall of the support frame 1 is equipped with a feeding roller 20 located inside the two cleaning rollers 18. There are several feeding rollers 20, and the outer wall of the feeding roller 20 is fixedly sleeved with an anti-slip sleeve 21.
[0034] The support frame 1 is fixedly connected to a mounting base 22, and the inner wall of the mounting base 22 is threaded with an adjusting pad.
[0035] Specifically, the slag collection platform 16 inside the support frame 1 can collect the debris cleaned from the metal plate at the bottom of the cleaning brush 6. Multiple strong magnetic blocks 17 can quickly attract the metal debris through magnetic attraction, thus preventing it from scattering on the ground. The cleaning roller 18 and cleaning cotton 19 rotating on the inner wall of the support frame 1 can first quickly clean the metal plate, initially cleaning the oil stains and dust debris adhering to its outer wall. Cleaning from both ends can improve the cleaning quality of the metal plate. Multiple conveying rollers 20 can meet the slow conveying of the metal plate, providing a better cleaning effect. The mounting base 22 can quickly connect the equipment to the ground, and the adjusting pad can adjust the height of the equipment to match the height of the stamping equipment, which facilitates more stable conveying and improves processing efficiency. It should be noted that the drive motor 13, conveying roller 20 and anti-slip sleeve 21 mentioned in this article are all existing technologies and have their own power sources. Since they are existing technologies, they will not be described in detail.
[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A feeding line with a debris cleaning structure, comprising a support frame (1) and a cleaning assembly, characterized in that: The cleaning assembly includes a rotating base (2) fixedly connected to the bottom end of the support frame (1); The inner wall of the rotary seat (2) is rotatably connected to a reciprocating screw (3), the outer wall of the reciprocating screw (3) is threaded with a displacement seat (4), the outer wall of the displacement seat (4) is rotatably connected to a rotating roller (5), the outer wall of the rotating roller (5) is fixedly connected to a cleaning brush (6), there are two cleaning brushes (6), one of the cleaning brushes (6) is fixedly connected to a gear (7), the bottom ends of the two rotary seats (2) are fixedly connected to a toothed plate (8), the outer wall of the toothed plate (8) meshes with the outer wall of the gear (7) for transmission, and a drive assembly is provided on one side of the support frame (1).
2. The feeding line with a debris cleaning structure according to claim 1, characterized in that: The cleaning assembly also includes a suction ring (9) fixedly sleeved on the inner sidewall of the two cleaning brushes (6). The rotating roller (5) is hollow and has a suction groove (10) at the suction ring (9). The number of suction grooves (10) is several.
3. A feeding line with a debris cleaning structure according to claim 1, characterized in that: A device platform (11) is provided on one side of the support frame (1). An elastic suction tube (12) is installed on the negative pressure end of the device platform (11). The end of the elastic suction tube (12) is fixedly connected to the output end of the rotating roller (5). A control panel is fixedly connected to the outer wall of the device platform (11).
4. A feeding line with a debris cleaning structure according to claim 3, characterized in that: The drive assembly includes a drive motor (13) installed on one side of the equipment platform (11). The output end of the drive motor (13) and the outer wall of the reciprocating screw (3) are both fixedly sleeved with synchronous pulleys (14). The outer walls of the two synchronous pulleys (14) are connected by a synchronous belt (15).
5. A feeding line with a debris cleaning structure according to claim 4, characterized in that: The inner wall of the support frame (1) is fixedly connected to a slag collection platform (16), and a strong magnetic block (17) is adsorbed on the top of the slag collection platform (16). The number of strong magnetic blocks (17) is several.
6. A feeding line with a debris cleaning structure according to claim 3, characterized in that: The inner wall of the support frame (1) is rotatably connected to a cleaning roller (18), and the outer wall of the cleaning roller (18) is fixedly sleeved with cleaning cotton (19).
7. A feeding line with a debris cleaning structure according to claim 6, characterized in that: The inner wall of the support frame (1) is equipped with a feeding roller (20) located inside the two cleaning rollers (18). There are several feeding rollers (20), and the outer wall of the feeding roller (20) is fixedly sleeved with an anti-slip sleeve (21).
8. A feeding line with a debris cleaning structure according to claim 7, characterized in that: The support frame (1) is fixedly connected to a mounting base (22), and the inner wall of the mounting base (22) is threaded with an adjusting pad.
Citation Information
Patent Citations
Metal plate punching production line
CN217665951U